Sekoti sa ho jara bolo sa BASF A3HG5 se nang le khoele e nang le libolo tse hokahaneng

Sekoti sa ho jara bolo sa BASF A3HG5 se nang le khoele e nang le libolo tse hokahaneng

 

Ansix Katleho ea Theknoloji: Ho Tseba BASF A3HG5 bakeng sa Lihoko tse nang le Ts'ebetso e Phahameng

Sekhutlong sa setsi sa tlhahiso se tsoetseng pele sa Ansix Tech, letsoho la roboto le fumana ka boqhetseke le sa tsoa bōptjoa, le tiisitsoeng ka khalase, 'me jiometri ea lona e nepahetseng ke bopaki ba motjeko o rarahaneng pakeng tsa saense ea polymer le bohlale ba boenjiniere bo hlalositseng bocha se ka khonehang—le se theko e tlaase—tlhahisong ea likarolo tse theko e boima.

Tshusumetso ya lefatshe ka bophara ya mechini e sebetsang hantle le e sebetsang hantle e kentse ditlhoko tse sa lebellwang dikarolong tsa bohlokwa tse kang di-bearing tsa bolo ya ho ikopanya tse kang angular contact ball. Di-bearing tsena, tsa motheo ho tsohle ho tloha dikoloing tsa motlakase ho isa ho diroboto tsa diindasteri, di hloka di-cage tse ka mamellang lebelo le phahameng, dithempereichara le meroalo ha ka nako e ts'oanang di boloka botsitso bo boholo.

 

Ka dilemo tse ngata, bahlahisi ba ne ba leka-lekanya tshebetso e phahameng ya dipolasetiki tse tswetseng pele tsa boenjiniere le ditjeo tsa tsona tse boima tsa tlhahiso. Thuto ena ya mohlala e hlahloba kamoo Ansix Tech e sebelisitseng boiphihlelo ba yona bo tebileng ba botekgeniki kateng eseng feela ho tseba ho bopa ka ente ya thepa e hlokang thuso ya BASF ya Ultramid A3HG5 bakeng sa dihoko tsa ho jara empa hape le ho ntlafatsa tshebetso ya tlhahiso ka botlalo, ho fana ka tshepo e sa lebellwang le ho fokotsa ditjeo tsa dikarolo tsa bareki ka boqapi ba maano mohatong o mong le o mong.

 

1 Phephetso ea Boenjiniere: Litlhoko tsa 'Maraka le Ntlafatso ea Lintho tse Bonahalang

Li-bearing tsa bolo ea ho kopana tse nang le angular ke li-horse tsa mosebetsi oa ho potoloha, tse etselitsoeng ho laola meroalo ea radial le axial lits'ebetsong moo ho nepahala le ho tšoarella ho sa buisanoeng. Sekoti, kapa se bolokang, ke karolo e bonolo ka mokhoa o thetsang e nang le mosebetsi oa bohlokoa: e arola likarolo tse pitikoang ka ho lekana, e li thibela ho ama le ho baka khohlano, 'me e li tataisa libakeng tsa mojaro.

 

Ka setso, tšepe e nang le setempe kapa koporo e entsoeng ka mochini e ne e le tekanyetso. Leha ho le jwalo, takatso ya sejwalejwale ya ho fokotsa boima ba mmele, ho hanyetsa mafome, le lebelo le phahameng la tshebetso e entse hore thermoplastics e entsweng ka boenjiniere e be mokhoa o motle. Phephetso e teng ho fumaneng thepa e fanang ka matla a hlokahalang, ho hanyetsa mocheso, le ho nepahala ha boholo ha e ntse e le ntho e ka hlahiswang ka theko e ntle.

 

Mona ke moo BASF's Ultramid A3HG5 e kenang teng setšoantšong. Thepa ena ke polyamide 66 (PA66) ea khalase e matlafalitsoeng ka 25%, e entsoeng ka ho khetheha bakeng sa lits'ebetso tsa ho enta ka ente tse hlokang ho tiea ho hoholo le botsitso bo ikhethang ba litekanyo. Likhoele tsa khalase li fana ka ntlafatso e kholo ho thepa ea mechini empa li hlahisa sete ea tsona ea mathata a ts'ebetso, ho kenyeletsoa le ho eketseha ha viscosity ea ho qhibiliha, ho tsofala ha lisebelisoa, le tšekamelo ea ho fokotseha ha anisotropic (ka tsela) e ka lebisang ho warpage.

 

1.1 Ho Beha Maemo: Tshebetso le ho Nepahala

Katleho ea projeke e lekantsoe khahlanong le sete e thata ea sehlahisoa maemo a tloaelehilengLihoko tsa ho qetela li ne li lokela ho bontša:

 

Botšepehi bo Feteletseng ba Tekanyo e Feteletseng: Mamello ka hare ho di-micron ho netefatsa ts'ebetso e boreleli, e khutsitseng ea bere le ho thibela ho senyeha pele ho nako.

 

Botšepehi bo Phahameng ba Sebopeho: E khona ho mamella matla a centrifugal le ho thothomela ha mechini ntle le ho petsoha kapa ho senyeha.

 

Ho Ikamahanya le Thermal: Tshebetso e tsitsitseng ho pholletsa le mefuta e mengata ya mocheso, e hanela ho feto-fetoha ha mocheso tlasa mocheso o hlahiswang ke ho potoloha ka lebelo le phahameng.

 

Ho Tsitsa ha Tlhahiso e Kgolo: Yuniti e nngwe le e nngwe, hara dikete kapa dimilione, e tlameha ho fihlela ditekanyetso tse tshwanang tsa tshebetso.

 

2 Motheo: Khetho ea Leano la Thepa le Ketsiso e Tsoetseng Pele

Khetho ea BASF Ultramid A3HG5 e bile khetho ea maano e entsoeng ka boomo. Baenjiniere ba Ansix Tech ba ile ba hlokomela hore leha thepa e ne e le thata, thepa ea eona e ne e fana ka karolelano e phahameng ea ts'ebetso le litšenyehelo bakeng sa ts'ebeliso ea ho qetela ha e bapisoa le litšepe kapa polasetiki tse ling. Matlafatso ea faeba ea khalase e e fa matla a ho thaepa le ho tiea ho batlang ho tšoana le a litšepe tse bobebe, ha boima ba eona bo batla bo le karolo ea bosupa ea tšepe, e leng se tlatsetsang ho fokotseng ho se tsitse ha potoloho kopanong ea ho qetela ea ho bea.

 

Leha ho le jwalo, ho laola thepa ena e tswetseng pele, Ansix Tech e qadile projeke ka boenjiniere bo felletseng ba pele. Moralo wa ho Etsa (DFM) le Tlhahlobo ya Phallo ya Mould e ne e se mabokose a ho hlahloba feela empa e ne e le dikarolo tsa bohlokwa, tse pheta-phetoang tsa tshebetso ya moralo.

 

Tafole ea 1: Litšobotsi tsa Bohlokoa tsa BASF Ultramid A3HG5 PA66

 

Ba sebelisa software e rarahaneng ea ho etsisa, baenjiniere ba thehile mafahla a dijithale a hlobo le Setsebi sa ho Entacess. Ba ile ba sekaseka kamoo A3HG5 e qhibilihisitsoeng e neng e tla tlatsa sekoti kateng, ba hlwaya mela e ka bang teng ya ho weld (dintlha tse fokolang moo diphallo tsa phallo di kopanang teng), dibaka tse nang le kgatello e phahameng ya ho kgaola, le ho bolela esale pele ho fokotseha ha ho qetela le warpage ho itshetlehile hodima tataiso ya faeba. Pontšo ena ya sebele e ile ya dumella Ansix Tech ho ntlafatsa sebaka sa heke, sistimi ya runner, le sebopeho sa ho phodisa pele karolo e le nngwe ya tshepe e sehwa, ho qoba diphoso tse turang tsa moralo le ho lokisa disebediswa.

 

Phuputso ea morao tjena e totobatsa matla a mokhoa ona. Phuputso ea 2024 mabapi le ho ntlafatsa lihoko tsa polasetiki e sebelisitse mokhoa o tšoanang oa tlhahlobo ea phallo ea hlobo le mokhoa oa karabelo ho fokotsa boleng ba bohlokoa ba ho fokotseha ka ho feta 55%, e leng se ntlafatsang boleng ba sehlahisoa haholo.

 

3 Ho Ithuta Sesebelisoa: Moralo le Tlhahiso ea Hlobo e Nepahetseng

Hlobo ke pelo ea ho enta ka ente. Bakeng sa A3HG5 e khorofo, e tletseng khalase, Ansix Tech e entse sesebelisoa seo e neng e le sekoti se nepahetseng le sistimi e matla ea tlhahiso.

 

Khetho ea Tšepe ea Hlobo: Ho loantša phello e senyang ea likhoele tsa khalase, Ansix Tech e khethile litšepe tsa lisebelisoa tse thatafalitsoeng tse phahameng joalo ka 1.2344 (H13) kapa mefuta e tšoanang bakeng sa likarolo tsa bohlokoa. Litšepe tsena li fana ka motsoako o ikhethang oa ho thatafala (bakeng sa ho hanyetsa ho tsofala), ho tiea (ho hanela ho petsoha), le ho tsamaisa mocheso (bakeng sa ho pholisa ka katleho).

 

Moralo o Ntlafalitsoeng oa Sistimi:

 

Sistimi ea ho Pholisa: Ho pholisa ka mokhoa o ts'oanang ho bohlokoa ho laola nako ea potoloho le ho fokotsa ho thiba. Ansix Tech e qapile moralo oa kanale ea ho pholisa e lumellanang e latelang sebopeho sa jiometri ea lesaka, e ntšang mocheso kapele le ka ho lekana.

 

Sistimi ea Runner & Heke: Sistimi ea runner e chesang e sebelisitsoe ho felisa litšila tsa runner e batang, ho fokotsa litšenyehelo tsa thepa le nako ea potoloho. Mofuta oa heke le sebaka li khethiloe ka hloko ho tsoa tlhahlobong ea DFM ho netefatsa ho tlatsa ho leka-lekaneng le ho fokotsa matšoao a heke a bonahalang karolong ea ho qetela.

 

Sistimi ea ho Ntša Mollo: Ka lebaka la sebopeho se rarahaneng sa keiti e nang le mabota a masesaane le li-undercut, sistimi ea ho ntša mollo ea li-pin tse ngata e nang le ho otloloha ho nepahetseng e entsoe ho sebelisa matla a lekanang, a se nang ho sotha bakeng sa ho lokolla karolo.

 

Ho sebetsa ha hlobo ena ho ne ho hloka boiphihlelo bo phahameng ka ho fetisisa. Ho sila ha CNC ka lebelo le phahameng le ho ntša motlakase (EDM) ho ile ha sebelisoa ho fihlela mamello ea boemo ba micron le likarolo tse rarahaneng tsa lipokotho tsa lihoko le liprofaele. Karolo e 'ngoe le e 'ngoe e ne e pentiloe ka hloko ho fihlela qetellong ea seipone ho netefatsa hore likarolo li ntšetsoa ka ntle habonolo le hore sebaka se se nang sekoli se be le lesapo holim'a lehoko le bōpiloeng.

 

4 Ho Laola Ts'ebetso: Ntlafatso ea ho Enta ka Ente le Taolo ea Litšenyehelo

Ho bopa BASF A3HG5 ho hlahisitse diphephetso tse ikgethang. Tlhaho ya ho kgohlana ha motsoako e hloka disebediswa tse matla, ha kutlo ya wona ya mongobo e hloka thepa e omileng hantle ho thibela matshwao a ho phatloha le tahlehelo ya matla. Ho feta moo, ho laola tsela eo difaeba tsa khalase di shebaneng ka yona ho bohlokwa ho laola ho fokotseha le matla a ho qetela a karolo.

 

Baenjiniere ba ts'ebetso ba Ansix Tech ba sebelisitse mokhoa oa saense oa ho bopa ho theha fensetere ea ts'ebetso e tsitsitseng le e ka phetoang:

 

Tokiso ea Thepa: Li-pellet tse tala tsa A3HG5 li ile tsa omisoa ka har'a li-hopper tse tlosang mongobo mochesong o ka bang 80-90°C bonyane lihora tse 3-4 ho fokotsa mongobo ho fihlela ka tlase ho 0.1%.

 

Taolo e Nepahetseng ea Mocheso: Mocheso oa libarele o ne o hlophisoa ho tloha ka morao ho ea ka pele, hangata ho tloha ho 260°C ho isa ho 285°C, ho netefatsa hore o qhibiliha ka botlalo ntle le ho senyeha ha mocheso. Hlobo ka boeona e ne e bolokoa mochesong o phahameng (80-120°C) ho ntlafatsa qetello ea bokaholimo le tataiso ea faeba.

 

Ntlafatso ea Liparamithara tsa Ente: Ka Moralo oa Liteko (DOE), sehlopha se ntlafalitse lebelo la ente, khatello ea ho paka, le nako ea ho e tšoara. Sepheo e ne e le ho tlatsa ka potlako ho thibela ho hoama pele ho nako, ho lateloa ke ho paka ho laoloang ka nepo ho lefella ho fokotseha ntle le ho baka khatello e feteletseng ea ka hare.

 

Khokahano e tobileng le poloko ea litšenyehelo tsa bareki e bonahala haholo ntlafatsong ea ts'ebetso. Ka ho ntlafatsa katleho ea kanale ea ho pholisa le liparamente tsa ts'ebetso, Ansix Tech e fokolitse nako ea potoloho haholo—e leng mokhanni a le mong e moholo ka ho fetisisa oa litšenyehelo tsa yuniti ho enteng. Ho feta moo, ts'ebeliso ea li-runner tse chesang le taolo ea ts'ebetso ea saense li fokolitse litšila tsa thepa le litefiso tsa lithōle. Joalokaha tlhahlobo ea indasteri e bontša, ho kenya tšebetsong melao-motheo e joalo ea saense le boiketsetso ho ka fokotsa litšila, ho ntlafatsa ts'ebeliso ea mochini, le ho theola litšenyehelo ka kakaretso tsa boleng.

 

5 Ho netefatsa Phethahalo: Netefatso ea Boleng le Phano e Potlakileng

Boleng bo hlophisitsoe mohatong o mong le o mong, eseng feela ho hlahlojoa qetellong. Mokhoa oa taolo ea boleng oa Ansix Tech bakeng sa projeke ea lesaka la ho bea libere o ne o arotsoe ka mekhahlelo e mengata:

 

Tlhokomelo ea Ts'ebetso: Li-sensor tse ka har'a mokoti oa hlobo li ne li shebile khatello le mocheso ka nako ea sebele nakong ea setšoantšo se seng le se seng, li etsa "mongolo oa menoana" oa karolo e ntle. Ho kheloha leha e le hofe ho ile ha baka temoso, ho thibela tlhahiso ea lihlopha tse sa lumellaneng.

 

Netefatso ea Dimensional: Litlhahlobo tsa sehlooho sa pele le lihlahlobo tsa nako le nako li entsoe ho sebelisoa Coordinate Measuring Machines (CMM) le li-comparators tsa optical ho netefatsa tekanyo e 'ngoe le e 'ngoe ea bohlokoa khahlanong le mohlala oa CAD.

 

Teko ea Ts'ebetso le ea ho Tšoarella: Lihlopha tsa lisampole li ile tsa etsoa liteko tse matla tsa mechini, ho kenyeletsoa le liteko tsa mokhathala tse ileng tsa etsisa ts'ebetso ea 'nete ea li-bearing, ho netefatsa ts'ebetso ea nako e telele.

 

Moralo ona o tiileng o nolofalitse ts'ebetso ea ho fana ka thepa ka potlako le ka mokhoa o tšepahalang. Ho tloha ho hoamisoa ha moralo oa pele, ts'ebeliso e kopaneng ea ketsiso e ile ea potlakisa nts'etsopele ea lisebelisoa. Boenjiniere ba nako e le 'ngoe, moo tlhahiso ea hlobo le ho lokisoa ha mohala oa tlhahiso li etsahetseng ka nako e le' ngoe, bo hatelletse nako ea nako. Ts'ebetso e tsitsitseng, e netefalitsoeng ke data e netefalitse hore tlhahiso ea bongata e ka eketseha kapele kamora setifikeiti, ka kholiseho ea chai le boleng ho tloha sehlopheng sa pele. Sephetho bakeng sa moreki e bile nako e khutsufalitsoeng haholo ea ho ea 'marakeng bakeng sa sehlahisoa sa bona sa jereng.

 

6 Qetello: Ho Fana ka Botšepehi le Boleng ka Botsebi

Tlhahiso e atlehileng ea bongata ba BASF A3HG5 angular contact ball bearing cage ke Ansix Tech ke ho feta ntlha ea bohlokoa tlhahisong; ke moralo oa tlhahiso e tsoetseng pele e tsamaisoang ke boleng. Ansix Tech e bontšitse hore phapanyetsano e nkoang pakeng tsa ts'ebetso e phahameng le litšenyehelo ha se molao o tsitsitseng empa ke phephetso e lokelang ho ntlafatsoa.

 

Ka ho khetha thepa ea maano, ba khethile motsoako o fanang ka moruo o motle o sebelisoang. Ka ho qala moralo le ketsiso, ba ile ba tlosa kotsi ea nts'etsopele 'me ba ntlafatsa sesebelisoa bakeng sa katleho. Ka taolo ea ts'ebetso ea mahlale, ba ile ba eketsa chai le ho fokotsa litšila. Ka netefatso ea boleng bo kopaneng, ba ile ba netefatsa ts'epo e tsitsitseng.

 

Qetellong, boitlamo ba Ansix Tech bo fetolela tlhahiso ea boleng bo susumetsang bakeng sa bareki: karolo e sebetsang hantle, e entsoeng ka nepo e fokotsang litšenyehelo tsohle tsa sistimi ka ho phela nako e telele le ka bokgabane, e hlahisoang ka theko ea yuniti e hanyetsanang le litebello tsa setso bakeng sa thepa e tsoetseng pele joalo. Indastering eo ho nepahala, ho tšoarella le litšenyehelo li leng tsa bohlokoa ka ho fetisisa, Ansix Tech e pakile hore ka boiphihlelo bo tebileng le monahano o mocha, u ka ba le tsohle.

 

 

Ansix Tech Co Ltd.

Haeba o na le merero efe kapa efe e amanang le keiti ea BASF A3HG5 ea ho bea libolo tsa angular contact ball bearing cage, o ka ikopanya le rona neng kapa neng. Re tla fetola mehopolo ea hau hore e be 'nete, re u lumelle ho phethahatsa litoro tsa hau, le ho fumana liodara tse kholo 'marakeng. Tlhahisoleseling ea rona ea ho ikopanya ke info@ansixtech.com. Kapa ikopanye le CTO ea rona, romella lengolo-tsoibila ho: stephen@ansixtech.com

 

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