BASF A3HG5 zvinhu zvekona zvinobata bhora rekubata keji

BASF A3HG5 zvinhu zvekona zvinobata bhora rekubata keji

 

Ansix Kubudirira kweTekinoroji: Kugona BASF A3HG5 yeMakeji Ekutakura Mabheya Akanaka

Mukona yenzvimbo yekugadzira yepamusoro yeAnsix Tech, ruoko rwerobhoti runotora zvinyoro nyoro keji yebheyaringi yakasimbiswa negirazi, hunyanzvi hwayo hwakarurama hunoratidza kutamba kwakaoma pakati pesainzi yepolymer nehunyanzvi hweinjiniya hwakachinja-chinja zvinogoneka - uye zvinokwanisika - mukugadzira zvinhu zvine mutengo wakaderera.

Kuedza kwepasi rose kwemichina inoshanda zvakanaka uye inoshanda zvakanyanya kwakaita kuti zvinhu zvakakosha zvakaita semabheyaringi emakona ekubata mabhora zvinyanye kudiwa. Mabheyaringi aya, akakosha kune zvese kubva kumotokari dzemagetsi kusvika kumarobhoti eindasitiri, anoda makheji anogona kutsungirira kumhanya kwakanyanya, tembiricha, uye mitoro uku achichengetedza kugadzikana kwehukuru hwawo.

 

Kwemakore, vagadziri vakaenzanisa kushanda kwepamusoro kwepurasitiki yepamusoro-soro uye mitengo yavo inotyisa yekugadzira. Chidzidzo ichi chinoongorora kuti Ansix Tech yakashandisa sei hunyanzvi hwayo hwakadzama kwete chete kugona kugadzira zvinhu zveBASF zvinoda Ultramid A3HG5 zvekutakura macage asi kuti igadzirise maitiro ekugadzira, ichipa kuvimbika kusati kwamboitika uye ichideredza mitengo yezvikamu zvevatengi kuburikidza nehunyanzvi hwekugadzira padanho rega rega.

 

1 Dambudziko reUinjiniya: Zvinodiwa paMusika uye Kugadzira Zvinhu Zvitsva

Mabheya ebhora rekubatana kwemakona ndiwo anoshandiswa pakufamba kwese, akagadzirirwa kubata mitoro ye radial neye axial mukushandiswa uko kunyatsoita zvinhu uye kugara kwenguva refu zvisingakurukurwi. Keji, kana kuti retainer, chinhu chiri nyore uye chinonyengera chine basa rakakosha: chinoparadzanisa zvinhu zvinotenderera zvakaenzana, chinozvidzivirira kuti zvisabate uye zvikonzere kukweshana, uye chinozvitungamira kuburikidza nenzvimbo dzemitoro.

 

Pachivanhu, simbi yakadhindwa kana simbi yakagadzirwa nesimbi ndiyo yaishandiswa. Zvisinei, kuda kwemazuva ano kuderedza huremu, kuramba ngura, uye kumhanya kwakanyanya kwekushanda kwakaita kuti thermoplastics yakagadzirwa ive imwe nzira inokwezva. Dambudziko riripo pakutsvaga chinhu chinopa simba rinodiwa, kuramba kupisa, uye kururama kwehukuru ukuwo chichigadzirwa nemutengo unokwikwidzana.

 

Apa ndipo panopinda BASF's Ultramid A3HG5. Chigadzirwa ichi i25% girazi fiber-reinforced polyamide 66 (PA66), yakagadzirirwa kushandiswa kwejekiseni rekugadzira zvinhu zvinoda kuomarara kwakanyanya uye kugadzikana kwakanyanya. Magirazi fibers anopa simba guru kune michina asi anounza kuomarara kwadzo, kusanganisira kuwedzera kunyunguduka, kupfeka kwakashata pakushandisa maturusi, uye katsika kekudonha kwe anisotropic (directional) izvo zvinogona kukonzera warpage.

 

1.1 Kugadza Standard: Performance uye Precision

Kubudirira kweprojekiti iyi kwakayerwa zvichienderana nezvigadzirwa zvakaoma mitemoMakeji ekupedzisira aifanira kuratidza:

 

Kuvimbika Kwakanyanya: Kushivirira mukati mema microns kuitira kuti bearing ishande zvakanaka, yakanyarara uye kudzivirira kusakara nguva isati yakwana.

 

Kusimba Kwakakwirira Kwechivakwa: Inokwanisa kutsungirira masimba epakati pesimba uye kuvhunduka kwemuchina pasina kutsemuka kana kukanganisika.

 

Kutsungirira Kupisa: Kushanda kwakasimba pakupisa kwakasiyana-siyana, kuchidzivisa kushanduka kwesimba pasi pekupisa kunokonzerwa nekutenderera nekukurumidza.

 

Kuenderana muKugadzirwa Kwakawanda: Chikamu chimwe nechimwe, pakati pezviuru kana mamiriyoni, chinofanira kuzadzisa zvinodiwa zvakafanana zvekushanda.

 

2 Nheyo: Kusarudzwa Kwezvinhu Zvakarongeka uye Kutevedzera Kwepamusoro

Kusarudzwa kweBASF Ultramid A3HG5 kwaive sarudzo yekuchenjera. Mainjiniya eAnsix Tech vakaona kuti kunyange zvazvo zvinhu zvacho zvaive zvakaoma, hunhu hwazvo hwaive nehuwandu hwepamusoro hwekushanda-ne-mutengo wekushandisa kwekupedzisira zvichienzaniswa nesimbi kana mamwe mapurasitiki. Kusimbiswa kwegirazi fiber kunoita kuti ikwanise kusimba uye kuomarara kwakafanana nekwesimbi dzakareruka, nepo huwandu hwayo huri chikamu chimwe muzvina chechinomwe chesimbi, zvichibatsira kudzikisa kusagadzikana kwekutenderera muchikamu chekupedzisira chebheyaringi.

 

Zvisinei, kuti vagadzirise zvinhu izvi zvepamusoro, Ansix Tech yakatanga chirongwa ichi nehunyanzvi hwakakwana hwekugadzira zvinhu. Dhizaini yeManufacturability (DFM) uye Mold Flow Analysis zvaisangova mabhokisi ekutarisa chete asi zvikamu zvakakosha zvemaitiro ekugadzira.

 

Tafura 1: Hunhu Hukuru hweBASF Ultramid A3HG5 PA66

 

Vachishandisa software yekufananidzira yemhando yepamusoro, mainjiniya vakagadzira mapatya edhijitari echiumbwa ne Injection Process. Vakaongorora kuti A3HG5 yakanyungudutswa yaizozadza sei gomba, vachiona mitsetse inogona kusungirirwa (nzvimbo dzisina kusimba panosangana mafambiro emvura), nzvimbo dzine kusimba kwakanyanya, uye vachifanotaura kuderera kwekupedzisira uye warpage zvichibva pamitsetse yefiber. Iyi prototyping yakabvumira Ansix Tech kugadzirisa nzvimbo yegedhi, runner system, uye marongerwo ekutonhodza simbi isati yachekwa, vachidzivirira zvikanganiso zvinodhura zvekugadzira uye kugadzirisa maturusi.

 

Ongororo yakaitwa muna 2024 inoratidza simba renzira iyi. Ongororo yakaitwa muna 2024 pamusoro pekugadzirisa mabhokisi epurasitiki yakashandisa nzira yakafanana yekuongorora kuyerera kwevhu uye nzira yekupindura pamusoro pechigadzirwa kuderedza kukosha kwekupwanyika kwakanyanya neanopfuura 55%, zvichivandudza zvikuru mhando yechigadzirwa.

 

3 Kugona Chishandiso: Kugadzira uye Kugadzira Mould Nemazvo

Chiumbwa ichi ndicho chinhu chikuru chinoshandiswa pakuumba nejekiseni. Pakushandisa A3HG5 ine girazi, Ansix Tech yakagadzira chishandiso chaive chakakwana uye chakasimba pakugadzira.

 

Kusarudzwa kweSimbi yeMould: Kuti irwise kukanganiswa kwefibers dzegirazi, Ansix Tech yakasarudza simbi dzemhando yepamusoro, dzakaomarara dzakadai se1.2344 (H13) kana mamwe magiredhi akafanana ezvikamu zvakakosha. Simbi idzi dzinopa musanganiswa wakasiyana wekuoma (kwekudzivirira kupfeka), kuoma (kudzivirira kutsemuka), uye kupisa (kwekutonhodza zvinobudirira).

 

Dhizaini Yemasisitimu Akagadziridzwa:

 

Sisitimu Yokutonhodza: ​​Kutonhodza kwakafanana kwakakosha kudzora nguva yekufamba kwemhepo uye kuderedza warpage. Ansix Tech yakagadzira dhizaini yemugero wekutonhodza wakafanana waitevedzera chimiro chekeji, ichiburitsa kupisa nekukurumidza uye zvakaenzana.

 

Sisitimu yeRunner & Gate: Sisitimu yerunner inopisa yakashandiswa kubvisa marara erunner inotonhora, kuderedza mutengo wezvinhu uye nguva yekufamba. Rudzi rwegedhi nenzvimbo zvakasarudzwa zvakanyatsonaka kubva muDFM analysis kuti zvive nechokwadi chekuti kuzadza kwakaringana uye kuderedza zviratidzo zvegedhi zvinoonekwa pachikamu chekupedzisira.

 

Sisitimu Yokuburitsa Mvura: Zvichienderana nechimiro chakaoma chekeji ine madziro matete uye zvidimbu zvidiki, sisitimu yekuburitsa mvura ine mapini akawanda ine kurongeka kwakanyatsogadzirwa kuti ishandise simba rakafanana, risina kukanganiswa kuti chikamu chibude.

 

Kugadzira chiumbwa ichi kwaida hunyanzvi hwepamusoro-soro. Kugadzira chiumbwa cheCNC chinokasira uye kuburitsa magetsi (EDM) zvakashandiswa kuti zvikwanise kushivirira zvinhu zviri muchimiro che micron uye kuti zvive nyore kushandisa mapokisi nemaprofiles emakeji. Nzvimbo yega yega yainyatsokwenenzverwa kusvika yapera negirazi kuitira kuti zvive nyore kubvisa zvikamu uye kuti keji yacho ive isina dambudziko.

 

4 Kudzora Maitiro: Kugadzirisa Kuumbwa Kwejekiseni uye Kudzora Mari

Kugadzira BASF A3HG5 kwakaunza matambudziko akasiyana. Hunhu hwekukwesha hwechinhu ichi hunoda michina yakasimba, nepo hunyoro hwayo huchida zvinhu zvakaoma zvakakwana kudzivirira mavanga ekutsvedza uye kurasikirwa nesimba. Uyezve, kudzora kurongeka kweshinda dzegirazi kwakakosha pakugadzirisa kuderera kwekupedzisira kwechikamu uye simba.

 

Mainjiniya eAnsix Tech vakashandisa nzira yesainzi yekugadzira kuti vagadzire hwindo remaitiro rakagadzikana uye rinodzokororwa:

 

Kugadzirira Zvinhu: Mapellets eA3HG5 asina kubikwa akaomeswa mumahopper anobvisa hunyoro pa80-90°C kwemaawa angangoita 3-4 kuti hunyoro huderedzwe kusvika pasi pe0.1%.

 

Kudzora Tembiricha Nemazvo: Tembiricha dzemabarrel dzakarongwa kubva kumashure kuenda mberi, kazhinji kubva pa260°C kusvika 285°C, zvichiita kuti kunyungudika kunyungudike pasina kupisa kwakawanda. Chiumbwa ichi chakachengetedzwa patembiricha yepamusoro (80-120°C) kuti chivandudze kupenya kwepadenga uye kurongeka kwefiber.

 

Kugadzirisa Zviyero zveInjection: Kuburikidza neDesign of Experiments (DOE), timu yakagadzirisa kumhanya kwejekiseni, kumanikidzwa kwepakeji, uye nguva yekubata. Chinangwa chaive chekuzadza nekukurumidza kudzivirira kuomeswa nechando nekukurumidza, zvichiteverwa nekurongedza kwakanyatsorongeka kuti kudzoreredze kuderera kwesimba pasina kukonzera kushushikana kwakanyanya mukati.

 

Kubatana kwakananga nekuchengetedza mari yevatengi kunonyanya kuoneka mukugadzirisa mashandiro. Nekugadzirisa mashandiro enzira yekutonhodza uye ma process parameters, Ansix Tech yakaderedza zvakanyanya nguva yekutenderera - chinhu chikuru chinokonzeresa mutengo weyuniti mukugadzira majekiseni. Uyezve, kushandiswa kwemafuta anodziya uye kudzora mashandiro esainzi kwakaderedza marara ezvinhu nemitengo yezvimedu. Sezvinotaurwa nekuongorora indasitiri, kushandisa misimboti yesainzi yakadaro uye otomatiki kunogona kuderedza marara, kuvandudza kushandiswa kwemuchina, uye kudzikisa mutengo wemhando yese.

 

5 Kuve nechokwadi chekuti zvinhu zvakakwana: Kuvimbisa Hunhu Hwakanaka uye Kukurumidza Kutumira

Hunhu hwakagadzirwa mumatanho ese, kwete kungoongororwa chete pakupera. Hunhu hweAnsix Tech hwechirongwa chebheyaringi hwaive hwakarongwa nezvikamu zvakawanda:

 

Kutarisa Mukati Mebasa: Masensa ari mukati megomba remuforoma aiongorora kumanikidzwa uye tembiricha panguva chaiyo panguva yekupfura kwega kwega, zvichigadzira "munwe" wechikamu chakanaka. Chero kutsauka kwakakonzera yambiro, zvichidzivirira kugadzirwa kwemapoka asingaenderane nezvinodiwa.

 

Kusimbiswa Kwemadimensional: Kuongororwa kwekutanga uye kuongororwa kweperiodic kwakaitwa uchishandisa Coordinate Measuring Machines (CMM) uye optical comparators kuti vaone kuti zvese zvakakosha zvinoenderana neCAD model.

 

Kuedzwa Kwekushanda Uye Kugara Kwenguva: Mabheti emuenzaniso akaedzwa zvakasimba nemechanical, kusanganisira bvunzo dzekuneta dzakatevedzera mashandiro ebheyaringi chaiwo, kuti zvionekwe kuti mashandiro acho akareba sei.

 

Iyi framework yakasimba yakagonesa nzira yekutumira nekukurumidza uye yakavimbika. Kubva pakamiswa dhizaini yekutanga, kushandiswa kwakabatana kwesimulation kwakakurumidzisa kugadzirwa kwezvishandiso. Uinjiniya hwakabatana, uko kugadzirwa kwemould nekugadzirwa kwemutsara wekugadzira kwakaitika panguva imwe chete, kwakaderedza nguva. Maitiro akagadzikana, akasimbiswa nedata aireva kuti kugadzirwa kwakawanda kwaigona kuwedzera nekukurumidza mushure mekubvumidzwa, nekuvimba negoho uye mhando kubva pabatch yekutanga. Mugumisiro wemutengi waive nguva pfupi zvikuru yekutengeswa kwechigadzirwa chavo.

 

6 Mhedziso: Kupa Kuvimbika uye Kukosha Kuburikidza Nehunyanzvi

Kubudirira kwekugadzirwa kweBASF A3HG5 angular contact ball bearing cage neAnsix Tech kunopfuura chiitiko chekugadzira; ipurani yekugadzira yepamusoro inotungamirwa nemutengo. Ansix Tech yakaratidza kuti kutengeserana pakati pekushanda kwepamusoro nemutengo hakusi mutemo wakatarwa asi idambudziko rinofanira kugadziriswa.

 

Kuburikidza nekusarudza zvinhu zvine chekuita nehurongwa, vakasarudza chinhu chaive nehupfumi hwepamusoro-soro hunoshandiswa. Kuburikidza nekugadzira nekushandisa zvinhu zvepakutanga, vakabvisa njodzi pakugadzira uye vakagadzirisa chishandiso ichi kuti chishande zvakanaka. Kuburikidza nekudzora maitiro esainzi, vakawedzera goho uye vakaderedza marara. Kuburikidza nekusimbisa mhando, vakavimbisa kuvimbika nguva dzose.

 

Pakupedzisira, kuzvipira kweAnsix Tech kunoshandura kukosha kwayo kune vatengi: chinhu chinoshanda zvakanyanya, chakagadzirwa nemazvo chinoderedza mutengo wese wesystem kuburikidza nekugara kwenguva refu uye kushanda zvakanaka, chinogadzirwa pamutengo weyuniti unopesana nezvinodiwa zvechinyakare zvechinhu chakadai chepamusoro. Muindasitiri umo kunyatsoita zvinhu, kugara kwenguva refu, uye mutengo zvinonyanya kukosha, Ansix Tech yakaratidza kuti nehunyanzvi hwakadzama uye kufunga kwekuvandudza, unogona kuva nazvo zvese.

 

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neBASF A3HG5 material angular contact ball bearing cage, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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