Mold ɗin ɗaukar BMW mai yawa
Mold ɗin ɗaukar BMW mai yawa
Wannan abokin tarayya shine Ansix Fasaha. A cikin wani muhimmin aiki da ke nuna kololuwar ƙwarewar kera mold da kuma ƙera allurar stitching, Ansix Tech ba wai kawai ta samar da ingantaccen BMW insulated ba, har ma ta kafa sabon ma'auni na masana'antu don samar da kayayyaki masu araha da inganci.
Ba shakka. Ga cikakken labarin labarai game da aikin BMW na Ansix Tech, wanda aka ƙera don cika dukkan buƙatunku.
Ingantaccen Inganci: Yadda Ansix Tech's Daidaitaccen Mold Injiniyanci Yana Sake Bayyana Daraja ga Masana'antar Motoci
MUNICH, Jamus – A cikin duniyar da ke cike da ƙalubalen aikin mota, kowane ɓangare da ke ƙarƙashin rufin dole ne ya yi aiki mai sauƙi na ƙarfi, inganci, da aminci. Babu wanda ya fi muhimmanci fiye da na'urar ɗaukar kaya, tsarin numfashi na injin, wanda ke da alhakin tsara daidai cakuda iska da mai wanda ke nuna aiki. Lokacin da babban jerin BMW ya buƙaci na'urar ɗaukar kaya ta zamani, ƙalubalen ba wai kawai na injiniya ba ne, har ma na tattalin arziki. Aikin ya buƙaci abokin tarayya wanda zai iya samar da aiki mara aibi yayin da yake rage farashin mallakar.
Tsarin: Daga Mafarkin Dijital zuwa Gaskiyar da Aka Tabbatar
An fara aikin ne da tsarin 3D mai sarkakiya na BMW insured manifold. An san shi da masu gudu na ciki masu rikitarwa, yanayin sararin samaniya mai rikitarwa don ingantaccen iska, da kuma wurare da yawa na haɗa firikwensin da bawuloli, ƙirar ta kasance babban aikin injiniyan mota. Matakin farko na Ansix Tech shine tsauraran matakan kera da tabbatar da ƙira.
Ta amfani da dabarun yin samfuri masu sauri kamar Stereolithography (SLA) da Selective Laser Sintering (SLS), an ƙirƙiri samfuran farko na zahiri. Waɗannan samfuran ba wai kawai don kimantawa da dacewa ba ne; an yi musu gwajin benci don tabbatar da halayen iska da ƙarfin injina a ƙarƙashin yanayin injin da aka kwaikwayi. Wannan ingantaccen aiki na farko, wanda aka goyan bayan ƙwarewar masana'antar Ansix Tech, ya ba da damar yin gyare-gyare masu mahimmanci kafin a sami wani tubali na Karfe Mai Motsawa an rage shi, wanda ya hana yin gyare-gyare masu tsada daga baya a cikin aikin.
Kimiyyar Zaɓin Kayan Aiki
Zaɓin kayan ya fi muhimmanci. Manifod ɗin dole ne ya jure yanayin zafi a ƙarƙashin murfin, ya jure tsatsa daga tururin mai, kuma ya kiyaye daidaiton tsarin a ƙarƙashin girgiza akai-akai. Ansix Tech ya zaɓi polyamide mai ƙarfafa fiber gilashi, musamman PA6-GF30 (Polyamide 6 tare da Glass Fiber 30%).
Wannan kayan haɗin yana ba da daidaitaccen ma'auni na halaye:
Juriyar Zafi Mai Girma: Tare da zafin da ke juyawa daga zafi sama da 200°C, yana aiki da aminci a cikin injin mai zafi.
Ƙarfin Inji da Tauri Mai Kyau: Ƙarfin fiber ɗin gilashi na 30% yana ba da ƙarfi da tauri na musamman, yana hana nakasa a ƙarƙashin matsin lamba.
Juriyar Sinadarai: Yana da matuƙar juriya ga mai, man shafawa, da mai.
Kwanciyar Hankali: Zaren gilashi suna rage yaɗuwar yaƙi, suna tabbatar da cewa manifold ɗin yana riƙe da ainihin siffarsa a tsawon rayuwarsa.
Crucible na Dijital: Binciken Guduwar Mold a matsayin Gidan Wutar Lantarki Mai Hasashen Hasashe
Kafin su koma ƙera mold, injiniyoyin Ansix Tech sun yi cikakken nazari kan kwararar mold. Wannan manhajar kwaikwayo mai inganci ta yi aiki a matsayin ƙwallon lu'ulu'u na dijital, tana hasashen yadda narkakken PA6-GF30 zai yi aiki a cikin mold ɗin.
"Binciken Mold Flow shine inda muka yi nasara a yaƙin da ake yi da rashin inganci," in ji wani Babban Injiniyan Ayyuka a Ansix Tech. "Mun kwaikwayi tsarin cikewa, mun gano layukan walda masu yuwuwa (wanda zai iya haifar da rauni), mun yi hasashen tarkon iska, kuma mun yi nazarin daidaiton sanyaya da warpage. Ta hanyar inganta wuraren ƙofa, tsarin gudu, da tsarin sanyaya a fannin dijital, mun kawar da manyan tushen lahani da tsawaita lokacin zagayowar, wanda hakan ya ceci abokin cinikinmu lokaci mai yawa da farashi mai mahimmanci da ke da alaƙa da gwaji da kuskure na gargajiya."
Zuciyar Aiki: Tsarin Motsa Jiki da Kera Module Mai Daidaito
Tsarin da kansa shaida ne ga falsafar injiniya ta Ansix Tech. Kowane tsarin da ke cikin tsarin samar da ramuka da yawa an tsara shi da kyau don aiki, dorewa, da kuma inganci.
Zaɓin Karfe na Mold: Don ƙwanƙolin da rami, Ansix Tech ta zaɓi ƙarfe mai inganci na 1.2344 (H13) ESR mai aiki mai zafi. An zaɓe ta saboda tauri mai ban mamaki, ƙarfin zafin jiki mai yawa, da kuma kyakkyawan gogewa, tana tabbatar da tsawon rai na samarwa koda da kayan da aka cika da gilashi mai gogewa. An yi muhimman abubuwa kamar zamiya da masu ɗagawa daga ƙarfe masu jure lalacewa kamar 1.2767, waɗanda suka ƙara taurarewa zuwa HRC 50-52.
Tsarin Sanyaya & Tashoshin Ruwa: An ƙera tsarin sanyaya ta hanyar amfani da hanyoyin sanyaya masu tsari waɗanda ke bin tsarin sarkakiyar manufofi. Wannan ƙirar mai wayo tana tabbatar da saurin cire zafi iri ɗaya, rage lokutan zagayowar sosai da kuma rage yawan warpage na ɓangare don daidaiton girma mai daidaito.
Tsarin Gudu da Ƙofa: An aiwatar da tsarin gudu mai zafi tare da sarrafa ƙofar bawul. Wannan yana rage sharar kayan aiki (sprues da runners) kuma yana ba da damar yin gating a jere, wanda ke inganta tsarin cikawa da sarrafa matsayin layin walda, wanda ke ba da gudummawa kai tsaye ga ƙarancin farashi da inganci mafi girma.
Tsarin Fitar da Kaya: Ganin siffar da ke da sarkakiya ta manifold, an tsara tsarin fitar da kaya mai matakai da yawa wanda ya haɗa da fil, hannayen riga, da kuma fitar da kaya don tabbatar da cewa sashin mai laushi ya fito daga cikin mold ɗin cikin sauƙi kuma ba tare da lalacewa ba.
Cin Nasara Kan Kalubalen Samarwa: Hanyar Ingantawa
Sauya zuwa tsarin allura mai yawan gaske ya haifar da ƙalubale. Yawan sinadarin fiber-glass da ke cikin PA6-GF30 ya haifar da haɗarin saurin lalacewa daga kayan aiki. Ansix Tech ta rage wannan ta hanyar ƙayyade ƙarfe mai tauri don wuraren da ake yawan lalacewa da kuma aiwatar da jadawalin kulawa mai ƙarfi.
Bugu da ƙari, sarrafa warpage don tabbatar da cikakken hatimi tare da kan silinda yana da matuƙar muhimmanci. Ta hanyar Binciken Gudun Mold na farko da Tsarin Gwaje-gwaje na gaba (DOE) a lokacin matakin ingantawa, Ansix Tech ta gyara wasu sigogin tsari. An daidaita saurin allura, matsin lamba na marufi, lokacin riƙewa, da yanayin zafi na mold sosai don samar da wani ɓangare wanda yake cikin juriyar BMW akai-akai.
Al'adar Inganci: Tabbatarwa daga Karfe Mai Danye zuwa Samfurin da Aka Gama
Kula da ingancin Ansix Tech yana da alaƙa da kowane mataki na tsarin mold. Tafiyar ta fara ne da Binciken Mataki na Farko (FAI) na mold ɗin kanta, yana tabbatar da kowane girma daidai da ainihin bayanan CAD ta amfani da Injinan Aunawa na Coordinate (CMM).
A lokacin samarwa, ana aiwatar da ƙa'idar tabbatar da inganci mai tsauri:
Dubawa a Cikin Tsarin Aiki: Dubawa na girma, duba gani don lahani a saman, da kuma sa ido kan mahimman sigogin tsari.
SPC Mai Gudanar da Bayanai: Jadawalin Kula da Tsarin Lissafi yana bin diddigin mahimman halaye, yana ba da damar shiga tsakani a ainihin lokaci kafin karkacewa ta kai ga ɓarna.
Amincewa ta Ƙarshe: Kowace rukunin kayan da aka gama amfani da su za a yi cikakken bincike na ƙarshe kafin a shirya don isar da su.
Marufi da Isarwa: Haɗin ƙarshe a cikin Sarkar
Da yake fahimtar darajar kayan aikin, Ansix Tech ta tsara wani tsari na musamman da za a iya mayar da shi cikin marufi. Wannan ba wai kawai yana tabbatar da cewa an kare marufi daga lalacewa da gurɓatawa yayin jigilar kaya ba, har ma yana daidaita da tsarin rage farashi da kuma dorewa ta hanyar kawar da sharar marufi da za a iya zubarwa ga abokin ciniki.
Fa'idar Fasaha ta Ansix: Darajar Injiniya, Bayar da Aminci
Wannan aikin ɗaukar BMW mai ɗaukar kaya ya fi nasarar masana'antu; wani misali ne na babban alƙawarin Ansix Tech: samar da aminci mai ƙarfi yayin da yake rage farashin kayan aiki sosai.
Ba a cimma wannan rage farashi ta hanyar yanke kusurwa ba, amma ta hanyar ingantawa ta hankali:
Ingancin Kayan Aiki: Amfani da tsarin mai gudu mai zafi da ingantaccen ƙirar sashi yana rage amfani da kayan kowane sashi.
Ingancin Tsarin Aiki: Rage lokacin zagayowar aiki, wanda aka samu ta hanyar sanyaya mold da inganta tsarin aiki, yana fassara kai tsaye zuwa mafi girman fitarwa da ƙarancin farashi ga kowane ɓangare.
Ingancin Aiki: Babban aminci da dorewar mold, wanda aka samu ta hanyar lura da hasashen yanayi, yana ƙara yawan lokacin aiki da kuma rage jimlar kuɗin mallakar mold a tsawon rayuwar mold ɗin.
"Mutane da yawa suna ganin ƙira a matsayin kayan aiki don yin wani abu. Muna ganin ta a matsayin tsarin isar da ƙima," in ji Ansix Tech Project Leader. "Ta hanyar saka hannun jari a cikin ƙira mai kyau, bincike mai zurfi, da kera daidaici a gaba, muna gina inganci da adana kuɗi kai tsaye a cikin DNA na tsarin samarwa. Ga abokan cinikinmu, wannan yana nufin suna karɓar wani abu mai kyau kamar BMW inketting manifold, tare da amincin da suke buƙata, a kan jimillar farashi wanda ke haɓaka fa'idar gasa."
Ta hanyar wannan aikin, Ansix Tech ta ƙarfafa matsayinta ba kawai a matsayin mai ƙera mold ba, har ma a matsayin abokin hulɗa mai mahimmanci wanda ya sadaukar da kai don ƙirƙirar makoma mafi inganci da riba ga masana'antar kera motoci.
Kamfanin Ansix Tech Ltd
Idan kuna da wani shiri da ya shafi amfani da BMW infection manifold mold, kuna iya tuntubar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cimma burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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