Mould yeBMW intake manifold

Mould yeBMW intake manifold

Mubatsiri iyeye aive Ansix Tekinoroji. Muchirongwa chikuru chinoratidza hunyanzvi hwekugadzira mold uye hunyanzvi hwekuumba majekiseni, Ansix Tech haina kungopa chete BMW intake manifold yepamusoro asi yakaisawo chiyero chitsva cheindasitiri chekugadzira mota nenzira isingadhuri uye inodhura zvakanyanya.

Ehe. Heino nyaya yakazara nezvechirongwa cheAnsix Tech cheBMW intake manifold mold, chakagadzirwa kuti chienderane nezvose zvaunoda.

 

Kubudirira Kunobudirira: Maitiro eAnsix Tech Mould Yakanyatsonaka Uinjiniya Huri Kutsanangura Patsva Kukosha Kweindasitiri Yemotokari

MUNICH, Germany – Munyika ine hunyanzvi hwepamusoro hwekushanda kwemotokari, chinhu chimwe nechimwe chiri pasi pehood chinofanira kuita basa rakasimba, kushanda zvakanaka, uye kuvimbika. Hapana chakakosha kupfuura intake manifold, sisitimu yekufema yeinjini, ine basa rekugadzira musanganiswa chaiwo wemhepo nemafuta unotungamira kushanda. Apo mota huru yeBMW yaida intake manifold yechizvarwa chinotevera, dambudziko raive risiri reinjiniya chete, asi rehupfumi. Chirongwa ichi chaida mubatsiri anokwanisa kuita basa rakanaka uku achideredza mari yese yekuva muridzi.

 

Ruzivo: Kubva kuDhijitari Kuenda kuChokwadi Chakasimbiswa

 

Chirongwa ichi chakatanga nekugadzirwa kwakaoma kwe3D kweBMW intake manifold. Ichiratidzwa nekushanda kwakaoma kwemukati, majometri akaomarara ekufambisa mweya zvakanaka, uye nzvimbo dzakawanda dzekubatanidza masensa nemavharuvhu, dhizaini yacho yaive basa guru reinjiniya yemotokari. Danho rekutanga reAnsix Tech raive danho rekugadzira maprototypes akaomarara uye rekuongorora dhizaini.

 

Zvichishandisa matekiniki epamusoro ekukurumidza ekugadzira mapuroteni akadai seStereolithography (SLA) uye Selective Laser Sintering (SLS), mamodheru ekutanga emuviri akagadzirwa. Mapuroteni aya aisangova ekuongorora kuti anokodzera here chete; akaongororwa kuti aone hunhu hwemhepo uye simba remuchina pasi pemamiriro einjini akaedzwa. Kusimbiswa kwekutanga uku, kwakatsigirwa neruzivo rwakadzama rweAnsix Tech muindasitiri, kwakabvumira kugadziriswa kwakakosha kwedhizaini isati yasvika bhuroko rimwe chete. Simbi yeForoma yakamiswa, zvichidzivirira kugadziriswa kunodhura gare gare mukuita uku.

 

Sainzi Yekusarudza Zvinhu

 

Kusarudza zvinhu kwaikosha zvikuru. Manifold inofanira kutsungirira tembiricha iri pasi pehood, kudzivirira ngura inobva muutsi hwemafuta, uye kuchengetedza chimiro chayo pasi pekudengenyeka nguva dzose. Ansix Tech yakasarudza polyamide yakasimbiswa negirazi-fiber, kunyanya PA6-GF30 (Polyamide 6 ine 30% Glass Fiber).

 

Kuumbwa kwezvinhu izvi kunopa chiyero chakanaka chezvimiro:

 

Kudzivirira Kupisa Kwakanyanya: Kana tembiricha yekupisa ichipfuura 200°C, inoshanda zvakanaka mugedhi reinjini inopisa.

 

Simba Rakanaka Remuchina Uye Kuoma Kwazvo: Kusimbaradzwa kwegirazi nefiber ye30% kunopa simba rakasiyana rekusimba uye kuomarara, zvichidzivirira kushanduka kwechinhu kana chamanikidzwa.

 

Kusabatwa nemakemikari: Kusabatwa nemafuta, mafuta, uye mafuta zvakanyanya.

 

Kugadzikana Kwemagadziko: Magirazi aya anoderedza kupomba, zvichiita kuti manifold irambe yakagadzikana kwenguva yakareba.

 

Iyo Dhijitari Crucible: Kuongorora Kuyerera Kwemould sePowerhouse Yekufanotaura

 

Vasati vatanga kugadzira mold, mainjiniya eAnsix Tech vakaita Mold Flow Analysis yakazara. Iyi software yekufananidzira yakashanda sedhijitari crystal ball, ichifanotaura kuti PA6-GF30 yakanyungudutswa yaizoshanda sei mukati memold.

 

"Kuongororwa kweMold Flow ndiko kwatinokunda hondo yekusashanda zvakanaka," akadaro Senior Project Engineer kuAnsix Tech. "Takatevedzera maitiro ekuzadza, takaona mitsetse inogona kupinza (inogona kugadzira nzvimbo dzisina simba), takafanotaura misungo yemhepo, uye takaongorora kufanana kwekutonhodza uye warpage. Nekugadzirisa nzvimbo dzegedhi, system yekumhanya, uye kutonhora munzvimbo yedhijitari, takabvisa manyuko makuru ezvikanganiso uye kuwedzera nguva yekutenderera, tichichengetedza nguva yakawanda yemutengi wedu nemari inobatanidzwa nekuyedza-nekukanganisa kwechinyakare."

 

Chinhu Chikuru Pakushanda: Kugadzira uye Kugadzira Mould Yakanyatsogadzirwa

 

Chiumbwa ichi pachacho chinoratidza hunhu hweinjiniya hweAnsix Tech. Sisitimu yega yega iri mukati mechiumbwa chekugadzira chine makona akawanda yakagadzirwa nemazvo kuti ishande zvakanaka, igare kwenguva refu, uye ishandise mari shoma.

 

Kusarudzwa kweSimbi yeMould: Panyaya yepakati nepaburi, Ansix Tech yakasarudza simbi yepamusoro ye1.2344 (H13) ESR. Yakasarudzwa nekuda kwekusimba kwayo kwakanyanya, simba rayo rinopisa zvakanyanya, uye kugona kwayo kupenya zvakanaka, inoita kuti igare kwenguva refu kunyangwe iine girazi rayo. Zvinhu zvakakosha zvakaita semaslider nema lifter zvakagadzirwa nesimbi dzisingapfeki senge 1.2767, dzakaoma zvakanyanya kusvika kuHRC 50-52.

 

Sisitimu Yokutonhodza & Nzira dzeMvura: Sisitimu yekutonhodza yakagadzirwa nenzira yekutonhodza yakafanana inotevedzera maitiro akaomarara emhando yemhando. Dhizaini iyi ine hungwaru inoita kuti kupisa kubviswe nekukurumidza, kwakafanana, inoderedza nguva yekutenderera zvakanyanya uye inoderedza kupwanyika kwezvikamu kuti zvive zvakarurama zvakaenzana.

 

Sisitimu yeRunner neGate: Sisitimu yerunner inopisa ine vharuvhu yekudzora gate yakaitwa. Izvi zvinoderedza marara ezvinhu (sprues nerunners) uye zvinobvumira sequential gating, iyo inogadzirisa mapatani ekuzadza uye kudzora nzvimbo dzeweld line, zvichibatsira zvakananga pamutengo wakaderera wezvikamu uye mhando yepamusoro.

 

Sisitimu Yokuburitsa Maburi: Zvichienderana nechimiro chakaoma chemhando iyi, sisitimu yekuburitsa maburi ine matanho akawanda inosanganisira mapini ejector, maoko, uye majekiseni eblade yakagadzirwa kuti ive nechokwadi chekuti chikamu chakapfava chinoburitswa kubva muchiumbwa zvakanaka uye pasina kukuvara.

 

Kukunda Matambudziko Ekugadzira: Nzira Yekuvandudza

 

Kuchinja kuenda kukugadzira majekiseni akawanda kwakaunza matambudziko azvo. Kuwanda kwefiber yegirazi muPA6-GF30 kwakaita kuti pave nenjodzi yekukurumidzira kushandiswa kwezvishandiso. Ansix Tech yakaderedza izvi nekushandisa simbi yakasimba munzvimbo dzinoshandiswa majekiseni akawanda uye kushandisa hurongwa hwakasimba hwekugadzirisa.

 

Uyezve, kudzora warpage kuti ive nechokwadi chekuti chisimbiso chakakwana nemusoro we cylinder kwaive kwakakosha. Kuburikidza neMold Flow Analysis yekutanga uye Design of Experiments (DOE) yakatevera panguva yekugadzirisa, Ansix Tech yakagadzirisa suite yema process parameters. Kumhanya kwe injection, kumanikidzwa kwepakeji, nguva yekubata, uye tembiricha yemold zvakagadziriswa zvakanyatsonaka kuti zvigadzire chikamu chaive mukati memiganhu yakasimba yeBMW.

 

Tsika Yemhando: Kuvimbiswa Kubva paSimbi Yakasvinwa Kuenda kuChigadzirwa Chakapedzwa

 

Kudzora hunhu hweAnsix Tech kwakabatana munhanho yega yega yekuyerera kwemaitiro ekuumbwa. Rwendo rwunotanga neFirst Article Inspection (FAI) yemold pachayo, ichisimbisa mativi ese zvichienderana nedata rekutanga reCAD uchishandisa Coordinate Measuring Machines (CMM).

 

Munguva yekugadzira, nzira yakasimba yekuvimbisa mhando inotevedzwa:

 

Kuongorora Mukati Mebasa: Kuongorora mativi, kuongorora zvikanganiso zvepadenga, uye kutarisa parameters dzemaitiro akakosha.

 

Data-Driven SPC: Statistical Process Control machati anotevedza hunhu hukuru, zvichibvumira kupindira panguva chaiyo kusati kwachinja zvinhu.

 

Kubvumidzwa Kwekupedzisira: Boka rega rega remaforodha akapedzwa rinoongororwa zvizere risati ragadzirira kutumirwa.

 

Kurongedza uye Kuendesa: Chisungo Chekupedzisira MuTende

 

Vachinzwisisa kukosha kwechinhu ichi, Ansix Tech yakagadzira mhinduro yekurongedza yakagadzirwa, inogona kudzoserwa. Izvi hazvingovimbisi chete kuti manifolds acho akachengetedzwa kubva mukukuvadzwa nekusvibiswa panguva yekufambisa asiwo zvinoenderana nepfungwa yekuderedza mari uye kuchengetedza zvinhu nekubvisa marara ekurongedza anoraswa kumutengi.

 

Kubatsira kweAnsix Tech: Kukosha kweUinjiniya, Kuunza Kuvimbika

 

Chirongwa ichi cheBMW intake manifold chinopfuura kubudirira kwekugadzira; chidzidzo chemuenzaniso mukuzvipira kukuru kweAnsix Tech: kupa kuvimbika kusingazununguki ukuwo kuchideredza zvakanyanya mitengo yezvinhu.

 

Kuderedzwa kwemitengo uku hakugoneki kuburikidza nekushandisa nzira dzekugadzirisa zvinhu, asi kuburikidza nekushandisa nzira dzekugadzirisa zvinhu nekuchenjera:

 

Kushanda Nesimba Kwezvinhu: Kushandisa sisitimu yekupisa uye dhizaini yezvikamu yakagadziridzwa kunoderedza kushandiswa kwezvinhu pachikamu chimwe nechimwe.

 

Kushanda Nesimba Kwemaitiro: Nguva shoma yekutenderera, inowanikwa kuburikidza nekutonhodza kwemhando yepamusoro uye kugadzirisa mashandiro, inoshanduka zvakananga kuita kuti pave nekubuda kwakawanda uye mutengo wakaderera pachikamu chimwe nechimwe.

 

Kushanda Nesimba: Kuvimbika uye kugara kwenguva refu kweforoma, zvichitsigirwa nekuchengetedza zvinhu zvinofanotaurwa, zvinowedzera nguva yekushandisa uye zvinoderedza mari yese yekuva muridzi weforoma muhupenyu hweforoma.

 

"Vazhinji vanoona chiumbwa sechishandiso chekugadzira chikamu. Tinochiona senzira yekuunza kukosha," akagumisa kudaro Ansix Tech Project Lead. "Nekuisa mari mukugadzira kwepamusoro-soro, ongororo yepamusoro, uye kugadzira nemazvo pakutanga, tinovaka kushanda zvakanaka uye kuchengetedza mari zvakananga muDNA yemaitiro ekugadzira. Kune vatengi vedu, izvi zvinoreva kuti vanowana chikamu chepamusoro-soro senge BMW intake manifold, nekuvimbika kwavanoda, pamutengo wese unowedzera mukana wavo wekukwikwidza."

 

Kuburikidza nechirongwa ichi, Ansix Tech yasimbisa chinzvimbo chayo kwete semugadziri wezviumbwa chete, asi semubatsiri wehurongwa hwakazvipira kugadzira ramangwana rinoshanda uye rinobatsira indasitiri yemotokari.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neBMW intake manifold mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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