I-BMW intake manifold mold

I-BMW intake manifold mold

Loo mlingani waye I-Ansix Itekhnoloji. Kwiprojekthi ebalulekileyo ebonisa ubuchule bokwenza isikhunta kunye nobuchule bokufaka injekshini, i-Ansix Tech ayigcinanga nje ngokubonelela nge-BMW intake manifold ekumgangatho ophezulu kodwa ikwabeke nomgangatho omtsha wemveliso engabizi kakhulu neyinomthamo ophezulu.

Kakade ke. Nantsi inqaku leendaba elibanzi malunga neprojekthi ye-BMW ye-Ansix Tech ye-BMW intake manifold mold, eyenzelwe ukuhlangabezana nazo zonke iinkcukacha zakho.

 

Ukusebenza kakuhle: Indlela i-Ansix Tech esebenza ngayo Umngundo ochanekileyo Ubunjineli buchaza ngokutsha ixabiso kwiShishini leeMoto

EMUNICH, eJamani – Kwihlabathi elinzima lokusebenza kweemoto, yonke into engaphantsi kwentloko kufuneka yenze i-ballet ethambileyo yamandla, ukusebenza kakuhle, kunye nokuthembeka. Akukho nto ibaluleke ngaphezu kwe-intake manifold, inkqubo yokuphefumla yenjini, enoxanduva lokulungelelanisa umxube ochanekileyo we-air-fuel olawula ukusebenza. Xa uthotho oluphambili lwe-BMW lufuna i-intake manifold yesizukulwana esilandelayo, umngeni wawungengowobunjineli nje kuphela, kodwa wezoqoqosho. Le projekthi yayifuna iqabane elinokukwazi ukwenza umsebenzi ongenasiphako ngelixa linciphisa iindleko zizonke zobunini.

 

Isicwangciso: Ukusuka kwiPhupha leDijithali ukuya kwiNyaniso eQinisekisiweyo

 

Le projekthi yaqala ngoyilo oluntsonkothileyo lwe-3D lwe-BMW intake manifold. Iphawulwe zii-internal runners ezintsonkothileyo, iijometri ezintsonkothileyo zokuhamba komoya okufanelekileyo, kunye neendawo ezininzi zokudibanisa ii-sensors kunye neevalvu, uyilo lwaluyimisebenzi yobugcisa yobunjineli beemoto. Inyathelo lokuqala le-Ansix Tech yayilinqanaba elinzima lokuvelisa iiprototype kunye nokuqinisekisa uyilo.

 

Kusetyenziswa iindlela eziphambili zokulinganisa ngokukhawuleza ezifana neStereolithography (SLA) kunye neSelective Laser Sintering (SLS), iimodeli zokuqala zomzimba zenziwe. Ezi prototypes zazingezizo nje zovavanyo lokulingana nohlobo; zavavanywa ukuze kuqinisekiswe iimpawu zokuhamba komoya kunye namandla oomatshini phantsi kweemeko zenjini ezilinganisiweyo. Olu qinisekiso lwangaphambili, oluxhaswa ngamava anzulu e-Ansix Tech kushishino, luvumele ukuphuculwa koyilo olubalulekileyo ngaphambi kokuba kuqalwe ibhloko enye. Intsimbi Yomngundo yanqunyulwa, nto leyo eyathintela ukuhlaziywa okubiza kakhulu kamva kule nkqubo.

 

Isayensi yoKhetho lwezinto

 

Ukukhetha izinto kwakuyeyona nto ibalulekileyo. I-manifold kufuneka imelane namaqondo obushushu angaphantsi kwe-hood, imelane nokugqwala okuvela kumphunga wepetroli, kwaye igcine ulwakhiwo lusemgangathweni phantsi kokungcangcazela okungaguqukiyo. I-Ansix Tech ikhethe i-polyamide eqinisiweyo ngefayibha yeglasi, ngakumbi i-PA6-GF30 (i-Polyamide 6 ene-30% ye-Glass Fiber).

 

Olu lwakhiwo lwezinto lubonelela ngokulinganisela okufanelekileyo kweempawu:

 

Ukumelana nobushushu obuphezulu: Xa ubushushu budlula i-200°C, isebenza ngokuthembekileyo kwindawo eshushu yenjini.

 

Amandla Oomatshini Agqwesileyo Nokuqina: Ukuqina kwefayibha yeglasi engama-30% kunika amandla okuxinana kunye nokuqina okumangalisayo, okuthintela ukuguquguquka phantsi koxinzelelo.

 

Ukumelana neekhemikhali: Imelana kakhulu neeoyile, amafutha kunye namafutha.

 

Uzinzo Lwemilinganiselo: Iifayibha zeglasi zinciphisa ukugoba, ziqinisekisa ukuba i-manifold igcina imo yayo echanekileyo ubomi bayo bonke.

 

I-Digital Crucible: Uhlalutyo lokuhamba kweMold njengePowerhouse eQikelelweyo

 

Ngaphambi kokuba batshintshele ekwenzeni i-mold, iinjineli ze-Ansix Tech zenze uHlalutyo olupheleleyo lwe-Mold Flow. Le software yokulinganisa enobuchule yayisebenza njengebhola yekristale yedijithali, ixela kwangaphambili indlela i-PA6-GF30 enyibilikisiweyo eya kuziphatha ngayo ngaphakathi kwe-mold.

 

"Uhlalutyo lweMold Flow kulapho siphumelela khona idabi lokulwa nokungasebenzi kakuhle," utshilo uNjineli oyiNtloko weProjekthi kwi-Ansix Tech. "Silinganise iipateni zokuzalisa, sachonga imigca enokubakho yokuwelda (enokubangela ubuthathaka), saqikelela imigibe yomoya, saza sahlalutya ukufana kokupholisa kunye ne-warpage. Ngokulungisa iindawo zesango, inkqubo yokubaleka, kunye noyilo lokupholisa kwindawo yedijithali, sisuse imithombo ephambili yeziphene kunye nolwandiso lwexesha lomjikelo, sisindisa umthengi wethu ixesha elininzi kunye neendleko ezinxulumene novavanyo lwendabuko kunye neempazamo."

 

Intliziyo yoMsebenzi: Uyilo kunye nokuVeliswa kweMold echanekileyo

 

I-mold ngokwayo ibubungqina befilosofi yobunjineli ye-Ansix Tech. Yonke inkqubo ngaphakathi kwe-mold yemveliso ye-multi-cavity yenzelwe ngobuchule ukuze isebenze kakuhle, ihlale ixesha elide, kwaye isebenziseke kakuhle.

 

Ukukhethwa kweNsimbi yoMgquba: Kwisiseko kunye nomgodi, i-Ansix Tech ikhethe intsimbi yesixhobo esishushu se-1.2344 (H13) ESR ekumgangatho ophezulu. Ikhethwe ngenxa yokuqina kwayo okugqwesileyo, amandla obushushu aphezulu, kunye nokupholishwa okugqwesileyo, iqinisekisa ubomi obude bemveliso nokuba inezinto ezirhabaxa ezizaliswe yiglasi. Izinto ezibalulekileyo ezifana nezilayida kunye neelifti zenziwe ngeentsimbi ezingagugiyo ezifana ne-1.2767, eziqiniswe ngakumbi kwi-HRC 50-52.

 

Inkqubo Yokupholisa kunye Neetshaneli Zamanzi: Inkqubo yokupholisa yenzelwe iitshaneli zokupholisa ezihambelanayo ezilandela imilo enzima ye-manifold. Olu yilo lukrelekrele luqinisekisa ukukhupha ubushushu ngokukhawuleza nangokulinganayo, lunciphisa kakhulu amaxesha omjikelo kwaye lunciphise ukugoba kwenxalenye ukuze kube nokuchaneka okulinganayo.

 

Inkqubo yeRunner kunye neGate: Inkqubo yerunner eshushu enolawulo lwe-valve-gate iqalisiwe. Oku kunciphisa inkunkuma yezinto (ii-sprues kunye nee-runners) kwaye kuvumela ukugada okulandelelanayo, okuphucula iipateni zokuzalisa kunye nokulawula izikhundla zomgca we-weld, okufaka isandla ngokuthe ngqo kwixabiso eliphantsi lenxalenye kunye nomgangatho ophezulu.

 

Inkqubo Yokukhupha Inkunkuma: Ngenxa yesimo esintsonkothileyo se-manifold, inkqubo yokukhupha inkunkuma enamanqanaba amaninzi equka iiphini ze-ejector, imikhono, kunye nee-ejectors ze-blade yenzelwe ukuqinisekisa ukuba inxalenye ethambileyo ikhutshwa kwi-mold kakuhle kwaye ngaphandle komonakalo.

 

Ukoyisa Imingeni Yemveliso: Indlela Yokwenza Izinto Zibe Lula

 

Ukutshintshela kwi-injection molding enomthamo ophezulu kube nemingeni yayo. Umxholo ophezulu we-PA6-GF30 weglasi-fiber ubangele umngcipheko wokuguguleka kwezixhobo ngokukhawuleza. I-Ansix Tech inciphise oku ngokuchaza intsimbi eqinileyo kwiindawo eziguguleka kakhulu kunye nokusebenzisa ishedyuli yokulungisa eqinileyo.

 

Ngaphezu koko, ukulawula i-warpage ukuqinisekisa ukuba itywina ligqibelele ngentloko yesilinda kwakubalulekile. Ngokusebenzisa uHlalutyo lokuHamba kweMold lokuqala kunye noYilo lweeMvavanyo olulandelayo (DOE) ngexesha lesigaba sokuphucula, i-Ansix Tech yalungisa uluhlu lweeparamitha zenkqubo. Isantya sokujova, uxinzelelo lokupakisha, ixesha lokubamba, kunye namaqondo obushushu emold zalungiswa ngononophelo ukuvelisa inxalenye eyayihlala ikwizinga eliphantsi leBMW.

 

Inkcubeko yoMgangatho: Isiqinisekiso ukusuka kwiNtsimbi eluhlaza ukuya kwiMveliso egqityiweyo

 

Ulawulo lomgangatho lwe-Ansix Tech ludibene kuyo yonke inyathelo lokuhamba kwenkqubo yokubumba. Uhambo luqala ngoHlolo lweNqaku lokuQala (i-FAI) lwenkumba ngokwayo, kuqinisekiswa yonke imilinganiselo ngokuchasene nedatha yokuqala ye-CAD kusetyenziswa iiCoordinate Measuring Machines (CMM).

 

Ngexesha lokuvelisa, kusetyenziswa inkqubo yokuqinisekisa umgangatho eqinileyo:

 

Ukuhlolwa Kwangaphakathi Kwenkqubo: Ukuhlolwa kobukhulu, ukuhlolwa okubonakalayo kweziphene zomphezulu, kunye nokubeka esweni iiparameter zenkqubo ebalulekileyo.

 

I-SPC eqhutywa yiDatha: Iitshathi zoLawulo lweNkqubo yeStatistical zilandelela iimpawu eziphambili, zivumela ukungenelela ngexesha langempela ngaphambi kokuba ukuphambuka kukhokelele ekuphelelweni.

 

Imvume Yokugqibela: Yonke ibhetshi yee-manifolds ezigqityiweyo zokungenisa i-invoyisi ihlolwa ngokupheleleyo ngaphambi kokuba ilungiselelwe ukuhanjiswa.

 

Ukupakishwa kunye nokuHanjiswa: Ikhonkco lokugqibela kwiTyeya

 

Ukuqonda ixabiso lecandelo, i-Ansix Tech iyile isisombululo sokupakisha esenziwe ngokwezifiso nesinokubuyiselwa. Oku akuqinisekisi nje kuphela ukuba ii-manifolds zikhuselekile ekonakaleni nasekungcoleni ngexesha lokuhamba kodwa kuhambelana nengqondo yokunciphisa iindleko kunye nokuzinza ngokuphelisa inkunkuma yokupakisha elahlwayo kumthengi.

 

Inzuzo ye-Ansix Tech: Ixabiso lobunjineli, Ukubonelela ngokuthembeka

 

Le projekthi ye-BMW intake manifold ingaphezulu nje kwempumelelo yokuvelisa; sisifundo esibalulekileyo kwisibophelelo esiphambili se-Ansix Tech: ukubonelela ngokuthembeka okungagungqiyo ngelixa kunciphisa kakhulu iindleko zezixhobo.

 

Olu nciphiso lweendleko alufezekiswa ngokusika iikona, kodwa ngokwenziwa ngcono ngobuchule:

 

Ukusebenza kakuhle kwezinto: Ukusetyenziswa kwenkqubo yokubaleka eshushu kunye noyilo olucwangcisiweyo lwezinto kunciphisa ukusetyenziswa kwezinto ngenxalenye nganye.

 

Ukusebenza kakuhle kwenkqubo: Ixesha elincitshisiweyo lomjikelo, elifezekiswa ngokupholisa okugqwesileyo kokubumba kunye nokwenza ngcono inkqubo, liguqulela ngqo kwimveliso ephezulu kunye neendleko eziphantsi ngenxalenye nganye.

 

Ukusebenza kakuhle: Ukuthembeka okuphezulu kokubumba kunye nokuqina, okuxhaswa kukugcinwa kwangaphambili, kwandisa ixesha lokusebenza kwaye kunciphisa iindleko zizonke zobunini kumjikelo wobomi bokubumba.

 

“Abaninzi babona isikhunta njengesixhobo sokwenza inxalenye. Siyibona njengenkqubo yokubonelela ngexabiso,” igqibezele ngelitshoyo iNkokeli yeProjekthi ye-Ansix Tech. “Ngokutyala imali kuyilo oluphezulu, uhlalutyo oluphambili, kunye nokuvelisa ngokuchanekileyo kwangaphambili, sakha ukusebenza kakuhle kunye nokonga iindleko ngqo kwi-DNA yenkqubo yemveliso. Kubathengi bethu, oku kuthetha ukuba bafumana icandelo elingcono njenge-BMW intake manifold, enokuthembeka abakufunayo, ngexabiso elipheleleyo eliphucula ukhuphiswano lwabo.”

 

Ngale projekthi, i-Ansix Tech iqinise isikhundla sayo kungekuphela nje njengomenzi wezinto zokubumba, kodwa njengeqabane elinobuchule elizinikele ekwakheni ikamva elisebenzayo nelinenzuzo ngakumbi kwishishini leemoto.

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene neBMW intake manifold mold, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

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