Matatar mai ta Diesel mai dumama farantin mold

Matatar mai ta Diesel mai dumama farantin mold

 

Ingantaccen Injiniya: Yadda ake yi Ansix Fasaha ta Sake fasalta Tace Man Fetur na Diesel

Manhajar dumama farantin tace mai dizal guda ɗaya daga Ansix Tech ta ƙunshi sama da shekaru 28 na injiniyan daidaito, haɗa kwaikwayon kama-da-wane, kimiyyar kayan aiki ta zamani, da kuma samar da kayan aiki ta atomatik don rage farashin abokin ciniki ba tare da yin illa ga aiki ba.

 

Yunkurin da ake yi na samar da injunan dizal masu tsafta da inganci a duniya ya ƙara tsananta buƙatar muhimman abubuwa kamar faranti na dumama matatun mai. Waɗannan na'urori suna hana fitar da man fetur a yanayin sanyi, suna tabbatar da amincin injin. A zuciyar samar da su akwai ƙalubalen ƙera allurar da ke buƙatar abubuwan da ke da ƙarfin zafi, masu juriya ga sinadarai, kuma masu karko a cikin mawuyacin yanayi. Tare da sama da shekaru 28 na ƙwarewar masana'antu da kuma fayil ɗin da ya wuce 30,000 Mold na Musammans, Ansix Tech ta kafa kanta a matsayin jagora wajen canza wannan ƙalubalen zuwa ingantaccen tsarin masana'antu wanda aka inganta shi da farashi mai kyau.

 

Tsarin kamfanin ya kasance cikakke. Ta hanyar sarrafa dukkan sarkar darajar - daga nazarin farko na Tsarin Masana'antu (DFM) da kimiyyar kayan aiki zuwa kayan aiki daidai da samarwa ta atomatik - Ansix Tech ta kawar da rashin ingancin sarkar samar da kayayyaki da aka raba. Ga abokan ciniki a sassan kera motoci da manyan injuna, wannan yana fassara zuwa faranti na dumama waɗanda suka dace da aiki mai tsauri. ƙa'idodi, an kawo shi tare da raguwa mai yawa a cikin farashin naúrar da lokacin zuwa kasuwa.

 

1 Zaɓin Kayan Dabaru: Tushen Aiki da Farashi

Aikin farantin dumama na matatar mai na dizal yana farawa ne da abubuwan da ke cikinsa. Yana aiki kai tsaye da man dizal kuma yana ƙarƙashin yanayin zafi akai-akai, polymer ɗin da aka zaɓa dole ne ya cika wasu ƙa'idodi masu wahala. Tsarin zaɓen Ansix Tech fanni ne na injiniyanci, wanda ke daidaita aiki da inganci da farashi tun daga farko.

 

Manyan samfuran da ake buƙata sune thermoplastics na injiniya masu yawan zafin jiki, masu juriya ga sinadarai. Polyphenylene Sulfide (PPS) galibi yana cikin manyan masu fafatawa saboda yanayinsa na musamman a yanayin zafi mai yawa, juriyar harshen wuta, da kuma juriya mai kyau ga mai, mai, da sauran sinadarai. Don aikace-aikacen da ke buƙatar ƙarin ƙarfi da ƙarancin iyakokin zafi, Polyamide mai ƙarfi na gilashi (PA66-GF30) yana ba da daidaito mai kyau na ƙarfi, juriya ga sinadarai, da kuma saurin zagayowar sarrafawa. A cikin yanayin da ke buƙatar babban aiki, Polyether Ether Ketone (PEEK) za a iya ƙayyade shi saboda juriyarsa ta zafi na dogon lokaci da halayen injiniya, kodayake yana da tsadar kayan aiki.

 

Kwarewar Ansix Tech ta wuce zaɓin kasida zuwa ƙirƙirar kayan da aka keɓance. Kamfanin zai iya tsara gaurayen polymer ta hanyar haɗa takamaiman abubuwan cikawa - kamar yumbu ko zare na carbon - don haɓaka watsawar zafi don ingantaccen rarraba zafi ko don inganta halayen lalacewa. Wannan ikon ƙera kayan yana tabbatar da cewa ba a tilasta wa abokan ciniki su ƙayyade fiye da kima da kuma biyan kuɗi fiye da kima don resin gabaɗaya, mai inganci lokacin da mahaɗin da aka inganta zai yi aiki daidai.

 

Tebur: Mahimman Kayan Roba don Faranti na Dumamawa na Matatar Man Fetur ta Diesel

2 Samfurin Dijital: Binciken DFM da Guduwar Mold

Kafin a yi amfani da kilogram ɗaya na ƙarfe, ana yin amfani da ƙirar farantin dumama ta hanyar amfani da na'urar zamani. Amfani da Ansix Tech ta amfani da kayan aikin Injiniyan Taimakawa ta Kwamfuta (CAE) kamar Autodesk Moldflow Insight wani muhimmin mataki ne na rage haɗari, wanda ke rage lokacin haɓakawa na gargajiya har zuwa kashi 30%.

 

Binciken Tsarin Masana'antu (DFM) yana bincika yanayin sassan don yiwuwar matsalolin samarwa. Injiniyoyi suna tantance daidaiton kauri na bango don hana alamun nutsewa, gano ƙananan ramuka waɗanda ke rikitar da fitar da ruwa, da kuma tabbatar da cewa kusurwoyin zane sun isa don fitar da sassan daga ramuka masu rikitarwa. Wannan samfurin haɗin gwiwa tare da abokin ciniki yana tabbatar da cewa an inganta ƙirar don samarwa tun daga farkon matakansa.

 

A lokaci guda, nazarin kwararar mold (MFA) yana kwaikwayon halayen filastik mai narkewa a cikin mold ɗin kama-da-wane. Wannan tsari yana annabta muhimman abubuwa:

 

Tsarin Cikowa: Yana gano ko filastik ɗin zai cika sassa masu siriri, kamar fin ɗin canja wurin zafi, kafin ya daskare (yana hana "gajerun hotuna") kuma yana bayyana wurin layukan walda inda gaban kwararar ruwa ke haɗuwa, yana bawa injiniyoyi damar sake sanya su a wurare marasa mahimmanci.

 

Gudanar da Zafi: Kwaikwayon yana nazarin ingancin sanyaya, yana hasashen bambancin zafin jiki a cikin kayan aikin wanda zai iya haifar da wargajewar sassa - wani lahani mai haɗari ga ɓangaren da ke buƙatar cikakken lanƙwasa don rufewa da canja wurin zafi.

 

Inganta Ƙofar: Manhajar tana tantance wuri, nau'i, da girman ƙofar da ta fi dacewa (wurin shiga filastik cikin ramin) don tabbatar da daidaiton cikawa tare da ƙarancin damuwa da lahani na kyau.

 

Wannan madaurin tabbatar da dijital yana samar da bayanai masu aiki don kammala ƙirar ƙirar, yana hana sake yin aiki mai tsada da kuma kafa tushe mai ƙarfi don kera.

 

Tsarin Motsa Jiki 3 Mai Daidaito: Symphony na Tsarin Haɗaka

Modulation ya fi rami nesa ba kusa ba; wani tsari ne mai matuƙar inganci na matsi da kuma na'urar musanya zafi. Tsarin mold na Ansix Tech don faranti na dumama ya haɗa da wasu ƙananan tsarin aiki masu inganci, kowannensu an zaɓa kuma an ƙera shi don dorewa, inganci, da ingancin ɓangaren ƙarshe.

 

Tebur: Shawarwari Masu Muhimmanci Kan Tsarin Mold Don Samar da Faranti Mai Dumama

Tsarin sanyaya shi ne mafi mahimmanci ga inganci. Ta hanyar aiwatar da sanyaya mai tsari, inda hanyoyin ruwa suka haɗu da siffar ramin farantin dumama, Ansix Tech ta sami nasarar cire zafi iri ɗaya. Wannan kai tsaye yana kai hari ga mafi girman matsala a cikin zagayowar - lokacin sanyaya - wanda zai iya zama kashi 70-80% na jimlar lokacin zagayowar. Sanyaya cikin sauri yana fassara kai tsaye zuwa babban ƙarfin samarwa da ƙarancin farashi ga kowane ɓangare.

 

4 Daga Dijital zuwa Jiki: Tsarin Aikin Masana'antu

Fassara ƙirar dijital da aka inganta zuwa kayan aiki na zahiri yana buƙatar tsarin aiki mai matakai da yawa wanda aka aiwatar tare da daidaiton matakin micron.

 

Sayen Kayayyaki & Injin Tsafta: Ana siyan tubalan ƙarfe masu inganci. Ta amfani da injin sarrafa lambobi na kwamfuta (CNC), ana cire mafi yawan kayan don samar da siffar tsatsa ta tsakiya da rami.

 

Maganin Zafi: Ga samfuran samarwa, ƙarfen yana fuskantar kashewa da rage zafi. Wannan maganin zafi yana ƙara tauri da juriyar lalacewa na ƙarfen, yana tabbatar da cewa zai iya jure yanayin lalata na robobi masu cike da gilashi ko ma'adinai tsawon tsawon lokacin samarwa.

 

Kammalawa Daidai: Tubalan da aka yi wa zafi suna komawa zuwa injunan CNC masu axis 5 da Injin Fitar da Wutar Lantarki (EDM) don siffa ta ƙarshe. EDM yana da mahimmanci don ƙirƙirar kusurwoyi masu kaifi da cikakkun bayanai masu rikitarwa na geometry na farantin dumama ba tare da haifar da damuwa ta injiniya a cikin ƙarfe ba.

 

Niƙa, Gogewa & Haɗawa: Ana niƙa saman don a sami juriya mai ƙarfi kamar ±0.002mm. Sannan ana goge saman ramin zuwa madubi don tabbatar da sauƙin fitar da sassan da kuma saman kayan aiki mai inganci. A ƙarshe, duk abubuwan da aka haɗa - tsakiya, rami, tsarin fitarwa, da kuma madaidaitan sanyaya - an haɗa su da kyau a cikin tushen mold.

 

Gwaji & Tabbatar da Mold: Ana sanya mold ɗin da aka haɗa a cikin injin ƙera allura don gwajinsa na farko (T1). Ana amfani da hotunan farko don daidaita sigogin tsari da kuma samar da samfuran farko. Waɗannan samfuran suna yin bincike mai zurfi ta amfani da Injinan aunawa na Coordinate (CMM) da na'urar daukar hoto ta laser 3D don tabbatar da kowane girma daidai da samfurin CAD na asali.

 

5 Inganta Tsarin Aiki & Tabbatar da Inganci

Da aka sanya ingantaccen mold a cikin injin samar da kayayyaki, hankalin Ansix Tech ya koma ga ƙirar kimiyya da ƙwarewar sarrafawa. Manufar ita ce a kafa ƙwayar halitta mai ƙarfi, mai maimaitawa, kuma mai inganci.

 

Inganta Sigogi: Ta amfani da Tsarin Gwaje-gwaje (DOE), injiniyoyi suna gano haɗin da ya dace na saurin allura, matsin lamba, lokacin riƙewa, da yanayin zafi. Misali, inganta waɗannan sigogi na iya rage lokacin sanyaya daga daƙiƙa 30 zuwa 25, wanda ke ƙara yawan fitarwa da kashi 20%.

 

Aiki da Kai da Inganci: An tsara ƙwayar samarwa don cikakken sarrafa kansa. Robots suna sarrafa cire sassa, duba a cikin aiki, da marufi. Wannan yana rage sa hannun ɗan adam, yana rage farashin aiki, kuma yana kawar da bambancin. Injin allurar servo-electric yana ƙara rage yawan amfani da makamashi da kashi 30% idan aka kwatanta da tsarin hydraulic na gargajiya.

 

Tsarin Inganci da aka Gina a Ciki: Ana sa ido kan inganci a ainihin lokaci, ba wai kawai a ƙarshe ba. Na'urori masu auna matsin lamba a cikin rami da tsarin gani suna gano ƙananan karkacewa a kowane hoto. Wannan bayanan yana shiga cikin tsarin Kula da Tsarin Kididdiga (SPC), yana tabbatar da daidaito da kuma ba da damar ganowa. An nuna cewa wannan hanyar aiki mai ƙarfi tana rage ƙimar lahani daga matsakaicin masana'antu na 3% zuwa ƙasa da 0.5%.

 

Wannan tsarin kula da inganci daga ƙarshe zuwa ƙarshe yana da goyon bayan tsarin kula da inganci mai ƙarfi wanda aka ba da takardar shaida ga IATF 16949 (motoci), ISO 13485 (na'urorin likitanci), da ƙa'idodin ISO 9001, wanda ke ba abokan ciniki tabbacin kansu na jajircewar Ansix Tech ga ƙwarewa.

 

6 Shawarar Darajar Ansix Tech don Tsarin Dizal

Ga masu kera tsarin man dizal, haɗin gwiwa da Ansix Tech yana haifar da fa'idodi kai tsaye na gasa bisa ga aminci, saurin gudu, da kuma rage farashi na tsarin.

 

Aminci Mai Sauƙi: Ta hanyar sarrafa dukkan tsarin daga kimiyyar polymer zuwa ɓangaren da aka shirya, Ansix Tech tana tabbatar da cikakken jituwa tsakanin abu, mold, da na'ura. Wannan yana kawar da gazawar hanyar sadarwa kuma yana tabbatar da cewa kowane farantin dumama yana aiki yadda ya kamata a cikin yanayin da ke buƙatar kayan aiki ko na'urar mai. Falsafar su ta "Lokaci Na Farko Da Ya Dace", wacce aka ba da damar ta hanyar kwaikwayon gaba, tana tabbatar da nasarar aikin.

 

Saurin Lokaci zuwa Kasuwa: Tsarin sabis ɗin da aka haɗa da kuma samfurin kama-da-wane yana ƙara yawan jadawalin ci gaba. Abokan ciniki suna amfana daga ƙarancin lokaci zuwa kasuwa da kashi 30-50%, wanda ke ba su damar mayar da martani da sauri ga buƙatun kasuwa da canje-canjen ƙa'idoji.

 

Rage Farashin da Aka Gina: Ana ƙera tanadin kuɗi zuwa ga samfurin, ba a cimma shi ta hanyar yanke farashi ba.

 

Kuɗin Kayan Aiki: Zaɓin resin dabaru, tsararrun tsari na musamman, da tsarin masu gudu da zafi suna rage farashin kayan da kashi 5-15%.

 

Kudaden Tsarin Aiki: Sanyaya ta hanyar da ta dace, inganta lokacin zagayowar aiki, da kuma injunan da ke amfani da makamashi suna ƙara yawan aiki da kashi 20% yayin da suke rage amfani da makamashi.

 

Kuɗin Zagayowar Rayuwa: Karfe mai ɗorewa da shirye-shiryen kulawa na rigakafi suna tsawaita rayuwar kayan aiki, suna rage farashin da aka rage a kowane ɓangare a tsawon rayuwar samfurin.

 

A ƙarshe, ƙera farantin dumama matatar mai ta dizal aiki ne na injiniya wanda inganci da farashi suke da alaƙa ba tare da rabuwa ba. Tsarin shekaru 28 na Ansix Tech da aka haɗa, wanda aka tsara bisa ga bayanai, yana ba da tsari don samun nasara a wannan fanni na musamman. Ta hanyar saka hannun jari a cikin kwaikwayon zamani, yin zaɓin kayan aiki da ƙira mai kyau, da kuma aiwatar da samarwa ta atomatik, wanda aka inganta, Ansix Tech ba wai kawai yana samar da wani ɓangare ba - yana ba da cikakken mafita na masana'antu wanda aka ƙera don aminci, inganci, da ƙima, yana ƙarfafa abokan cinikinta su yi nasara a kasuwar duniya mai gasa.

 

 

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi injin dumama farantin dumama man fetur na Diesel, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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