Imashini ikoresha icyuma gishyushya lisansi

Imashini ikoresha icyuma gishyushya lisansi

 

Ubuhanga mu by'Ubwubatsi: Uburyo Ansix Ikoranabuhanga rivugurura uburyo bwo gukora icyuma gishyushya lisansi gikoresha mazutu

Imashini imwe ikoresha icyuma gishyushya lisansi cya Ansix Tech ikoresha icyuma gishyushya lisansi kigizwe n’imyaka irenga 28 mu buhanga bwo gukora neza, ihuza uburyo bwo kwigana ibintu mu buryo bwa virtual, ubumenyi buhanitse mu bikoresho, n’umusaruro wikora mu buryo bwikora kugira ngo igabanye ikiguzi cy’abakiriya nta kubangamira imikorere.

 

Iterambere ku isi hose ryo gukoresha moteri za mazutu zisukuye kandi zikora neza ryatumye hakenerwa ibice by'ingenzi nka firiti zishyushya. Ibi bikoresho birinda gukurura lisansi mu bihe by'ubukonje, bigatuma moteri ikora neza. Ishingiro ry'umusaruro wabyo ririmo ikibazo gikomeye cyo gushushanya inshinge, gisaba ibice bitwara ubushyuhe, birwanya imiti, kandi bihamye mu gihe cy'ibihe bikomeye. Bafite uburambe bw'imyaka irenga 28 mu nganda kandi bafite akazi gasaga 30.000. Ibumba ryihariyes, Ansix Tech yigaragaje nk'umuyobozi mu guhindura iki kibazo mo inzira yizewe kandi ihendutse yo gukora.

 

Uburyo bw'ikigo buri muri rusange. Mu gucunga uruhererekane rw'agaciro rwose—kuva ku isesengura rya mbere rya Design for Manufacturability (DFM) n'ubumenyi bw'ibikoresho kugeza ku gukoresha ibikoresho neza no gukora mu buryo bwikora—Ansix Tech ikuraho imikorere mibi y'uruhererekane rw'ibikoresho byagabanijwemo ibice. Ku bakiriya bo mu nzego z'imodoka n'imashini ziremereye, ibi bivamo ibikoresho bishyushya bihuye n'imikorere ikomeye. amahame, byatanzwe ku gabanuka rikomeye ry'ikiguzi cy'ibikoresho hamwe n'igihe cyo kubikoresha ku isoko.

 

1 Guhitamo ibikoresho by'ingenzi: Ishingiro ry'imikorere n'ikiguzi

Imikorere y'icyuma gishyushya lisansi gikoresha mazutu iterwa mbere na mbere n'imiterere y'ibikoresho byacyo. Gikorana n'amavuta ya mazutu kandi gihora gishyushye, polymer yatoranijwe igomba kuba ifite imiterere ikenewe. Uburyo bwo guhitamo Ansix Tech ni ishami ry'ubuhanga mu by'ingamba, rihuza imikorere n'uburyo ihendutse kuva mu ntangiriro.

 

Ibyiza by'ingenzi ni thermoplastics z’ubushyuhe bwinshi kandi zirwanya imiti. Polyphenylene Sulfide (PPS) ikunze kuba ihanganye cyane bitewe n’uko ihamye cyane mu bushyuhe bwinshi, idakora neza mu muriro, kandi irwanya cyane ibicanwa, amavuta n’ibindi binyabutabire. Ku bijyanye n’ikoreshwa ryayo risaba gukomera no kugabanuka gato k’ubushyuhe, Polyamide ikoresha fibre y’ibirahure (PA66-GF30) itanga imbaraga nziza, irwanya imiti, kandi ikora vuba. Mu bihe bisaba imikorere myiza, Polyether Ether Ketone (PEEK) ishobora kugaragazwa kubera ubushobozi bwayo bwo kwihanganira ubushyuhe n’imiterere yayo ya mekanike, nubwo ihenze cyane.

 

Ubuhanga bwa Ansix Tech burenze guhitamo kataloge ahubwo bugashyiramo ibikoresho byihariye. Iyi sosiyete ishobora guhindura imvange za polymer ikoresheje ibikoresho byihariye—nk'iby'ibumba cyangwa fibre ya karuboni—kugira ngo yongere ubushobozi bwo gutwara ubushyuhe kugira ngo ubushyuhe bukwirakwizwe neza cyangwa kunoza imiterere y'ibikoresho. Ubu bushobozi bwo gutunganya imiterere y'ibikoresho butuma abakiriya badahatirwa gutanga amafaranga menshi cyane ku giciro gito kandi cyoroshye mu gihe ikintu cyihariye cyakozwe neza kizakora neza.

 

Imbonerahamwe: Ibikoresho by'ingenzi bya pulasitiki byo gushyushya amasahani yo gushyushya mazutu

2 Ishusho y'ikoranabuhanga: Isesengura rya DFM n'umuvuduko w'amazi

Mbere yuko ikiro kimwe cy'icyuma gikoreshwa mu mashini, igishushanyo mbonera cy'icyuma gishyushya gikorerwa igenzura rikomeye rya virtual. Ikoreshwa rya Ansix Tech ry'ibikoresho bya mudasobwa bifasha mu buhanga (CAE) nka Autodesk Moldflow Insight ni icyiciro gikomeye cyo kugabanya ibyago, bigabanya igihe cyo gutera imbere kizwiho gukwirakwira kugeza kuri 30%.

 

Isesengura rya Design for Manufacturability (DFM) risuzuma imiterere y'ibice kugira ngo rirebe ibibazo bishobora guterwa n'umusaruro. Abahanga mu by'ubwubatsi basuzuma ingano y'ubugari bw'inkuta kugira ngo birinde ibimenyetso byo gusimbuka, bamenye ibice bito bito bibangamira gusohoka kw'ibice, kandi barebe neza ko inguni zihagije kugira ngo ibice bisukure bive mu mwobo ugoye w'ibimera. Ubu buryo bwo gukorana n'umukiriya butuma igishushanyo mbonera gitunganywa neza kugira ngo gikoreshwe kuva mu ntangiriro.

 

Muri icyo gihe, isesengura ry’imigendekere y’ibihumyo (MFA) ryigana imyitwarire ya pulasitiki ishongeshejwe mu bihumyo bifatika. Ubu buryo bugaragaza ibintu by’ingenzi:

 

Imiterere y'Ibyuzuza: Igaragaza niba pulasitiki izuzuza ibice bito, nk'amababa yo kohereza ubushyuhe, mbere yo gukonja (bikumira "amashoti magufi") kandi ikagaragaza aho imirongo yo gusudira ihurira, bigatuma inzobere zishobora kuyishyira ahantu hatari ingenzi.

 

Imicungire y'ubushyuhe: Iyi simulation isesengura uburyo bwo gukonjesha neza, igahanura ihindagurika ry'ubushyuhe muri buri gikoresho rishobora gutuma ibice byacyo bihinduka—inenge ikomeye ku gice gisaba ubugari bukwiye bwo gufunga no kohereza ubushyuhe.

 

Gutunganya Irembo: Porogaramu igena ahantu heza ho gushyira irembo, ubwoko n'ingano yaryo (aho pulasitiki yinjirira mu mwobo) kugira ngo yuzure neza nta guhangayika cyane n'inenge nke.

 

Iyi gahunda yo kugenzura ikoranabuhanga itanga amakuru ashobora gukoreshwa kugira ngo inoze imiterere y'ibibumbano, hirindwe ivugurura rihenze kandi hashyirweho urufatiro ruhamye rw'inganda.

 

3 Igishushanyo mbonera cy'ibimera neza: Ihuriro ry'ibice bihujwe

Iyi fu irenze kure umwobo gusa; ni igikoresho gishyushya gikozwe mu buryo buhambaye kandi gihindura ubushyuhe. Igishushanyo mbonera cya Ansix Tech cy’imashini zishyushya gihuza uduce duto twinshi dukora neza, buri imwe itoranywa kandi ikozwe mu buryo butuma iramba, ikora neza, kandi ikaba nziza ku gice cyayo cya nyuma.

 

Imbonerahamwe: Ibyemezo by'ingenzi byo gushushanya ibumba mu gukora amasahani ashyushya

Sisitemu yo gukonjesha ishobora kuba ari yo y'ingenzi cyane kugira ngo ikore neza. Mu gushyira mu bikorwa uburyo bwo gukonjesha busanzwe, aho imiyoboro y'amazi ifata ishusho y'aho icyuma gishyushya giherereye, Ansix Tech ikura ubushyuhe mu buryo bumwe. Ibi byibasira inzitizi nini cyane mu gihe cyo gukonjesha—igihe cyo gukonjesha—ishobora kuba 70-80% by'igihe cyose cyo gukonjesha. Gukonjesha vuba bihindura ubushobozi bwo gukora bwinshi no kugabanuka kw'igiciro kuri buri gice.

 

4 Kuva kuri Digital kugeza ku Bifatika: Imikorere y'Ubuhanga

Guhindura igishushanyo mbonera cy’ikoranabuhanga gikozwe neza mu buryo bufatika bisaba uburyo bwo gukora ibintu bunoze kandi bukorwa mu ntambwe nyinshi kandi bunoze ku rwego rwa micron.

 

Kugura ibikoresho no gukora imashini mbi: Hagurwa ibyuma byiza cyane. Hakoreshejwe uburyo bwo kugenzura imibare ya mudasobwa (CNC), igice kinini cy'ibikoresho gikurwaho kugira ngo habeho ishusho mbi y'imbere n'umwobo.

 

Uburyo bwo kuvura ubushyuhe: Ku bijyanye n'ibumba rikorwa, icyuma gishyirwa mu buryo bugenzurwa kandi gikonjeshwa. Ubu buryo bwo kuvura ubushyuhe bwongera ubukana bw'icyuma no kudashira, bigatuma gishobora kwihanganira imiterere yo kwangirika nk'iy'ibirahuri cyangwa amabuye y'agaciro mu gihe kirekire cyo gukora.

 

Gusoza neza: Uduce twavuwe n'ubushyuhe dusubira ku mashini za CNC zifite umurongo wa 5 na Electrical Discharge Machining (EDM) kugira ngo duhindurwe neza. EDM ni ingenzi mu gukora impande zisongoye n'ibice bito by'ubushyuhe bw'amababa adateye ubwoba nta gutera imbaraga za mekanike mu byuma.

 

Gusya, Gusukura no Guteranya: Ubuso buraseswa kugira ngo bugere ku buremere buto bungana na ± 0.002mm. Ubuso bw'ubuso buraseswa kugeza ku ndurwe kugira ngo ibice bisohoke byoroshye kandi ubuso bw'ibice bube bwiza cyane. Amaherezo, ibice byose—imbere, mu mwobo, sisitemu yo gusohora, n'udukoresho two gukonjesha—biteranywa neza mu gice cy'ibumba.

 

Igerageza n'Igenzura ry'Ibihumyo: Ibihumyo byakusanyijwe bishyirwa mu mashini itera inshinge mu igerageza ryabyo rya mbere (T1). Amasasu y'ibanze akoreshwa mu kunoza ibipimo by'imikorere no gukora ingero z'ibihumyo bya mbere. Izi ngero zigenzurwa cyane hakoreshejwe Imashini zipima (CMM) na scanning ya laser ya 3D kugira ngo zemeze buri gipimo ugereranije na moderi ya CAD y'umwimerere.

 

5 Kunoza Imikorere no Kugenzura Ubwiza

Iyo imashini yemejwe ishyizwe mu mashini itunganya, Ansix Tech yibanda ku gushushanya no gutunganya ibintu mu buryo bwa siyansi. Intego ni ugushyiraho imashini ikora ibintu ihamye, ishobora gusubiramo ibintu kandi ikora neza.

 

Gutunganya Ibipimo: Bakoresheje Igishushanyo mbonera cy’Ibizamini (DOE), injeniyeri bagaragaza uburyo bwiza bwo guhuza umuvuduko wo gutera, igitutu, igihe cyo gufata, n’ubushyuhe. Urugero, gukoresha neza ibi bipimo bishobora kugabanya igihe cyo gukonjesha kuva ku masegonda 30 kugeza kuri 25, bigatuma umusaruro uzamuka ho 20%.

 

Kwikora no Gukoresha neza: Akanyangingo k'umusaruro kagenewe kwikora byuzuye. Robots zikora akazi ko gukuraho ibice, kugenzura no gupakira. Ibi bigabanya ibikorwa by'abantu, bigabanya ikiguzi cy'abakozi, kandi bikuraho guhindagurika. Imashini zikoresha amashanyarazi zigabanya ikoreshwa ry'ingufu ho 30% ugereranije na sisitemu zisanzwe za hydraulic.

 

Igenzura ry’Ubuziranenge ryimbitse: Ubuziranenge bugenzurwa mu gihe nyacyo, ntabwo bugenzurwa gusa ku iherezo. Ibikoresho by’ubuhanga mu gupima umuvuduko w’ubuhumekero n’uburyo bwo kubona ibintu bireba bipima ihinduka ry’iminota muri buri foto. Aya makuru yinjizwa muri sisitemu yo kugenzura imikorere y’ibarurishamibare (SPC), bigamije kwemeza ko ibintu byose bihuye kandi bigatuma habaho gukurikirana ibintu neza. Ubu buryo bwo gukora bwagaragaye ko bugabanya ibipimo by’ibisembwa kuva kuri 3% kugera munsi ya 0.5%.

 

Ubu buryo bwo kugenzura ibintu buturuka ku buryo buhoraho bushyigikiwe na sisitemu ikomeye yo gucunga ubuziranenge yemewe na IATF 16949 (imodoka), ISO 13485 (ibikoresho by'ubuvuzi), na ISO 9001, buha abakiriya uburenganzira bwo kugenzura byigenga ubwitange bwa Ansix Tech mu kuba indashyikirwa.

 

6 Igipimo cy'agaciro ka Ansix Tech kuri sisitemu za mazutu

Ku bakora sisitemu za mazutu, gukorana na Ansix Tech bivamo inyungu zitaziguye zishingiye ku kwizerwa, umuvuduko, no kugabanya ikiguzi mu buryo buhoraho.

 

Kwizerwa Kudahinduka: Mu kugenzura inzira yose kuva kuri siyansi ya polymer kugeza ku bice bipakiye, Ansix Tech igenzura ubwumvikane busesuye hagati y’ibikoresho, ibumba, n’imashini. Ibi bikuraho ibibazo byo gukoresha ikoranabuhanga kandi bigahamya ko buri gice gishyushya gikora neza mu buryo buteganijwe mu gihe kiri munsi y’imashini cyangwa module ya lisansi. Filozofiya yabo ya "First Time Right", ishingiye ku kwigana mbere, ihamya ko umushinga uzagira icyo ugeraho.

 

Igihe cyo Kwihutisha Isoko: Uburyo bwa serivisi buhuriweho hamwe na porogaramu zikoreshwa kuri interineti bigabanya cyane gahunda z'iterambere. Abakiriya bungukira ku gihe gito cyo kwihutisha isoko kuva kuri 30-50%, bigatuma bakira vuba ibyo isoko risaba ndetse n'impinduka mu mategeko.

 

Kugabanya Ikiguzi Cyakozwe mu buryo bwa Tekiniki: Kuzigama ikiguzi bikorwa mu buryo bwa tekiniki, ntabwo bigerwaho binyuze mu guca ibintu mu buryo butunguranye.

 

Ikiguzi cy'ibikoresho: Guhitamo resin mu buryo bw'ingamba, imiterere yihariye, na sisitemu zishyushye bigabanya ikiguzi cy'ibikoresho ho 5-15%.

 

Ikiguzi cy'ibikorwa: Gukonjesha mu buryo busanzwe, gukoresha neza igihe cy'izunguruka, no gukoresha imashini mu buryo bukoresha ingufu nke byongera umusaruro ku kigero cya 20% mu gihe bigabanya ikoreshwa ry'ingufu.

 

Ikiguzi cy'ubuzima: Ibyuma biramba byo mu bwoko bwa foromaje na gahunda zo kubungabunga ibikoresho byongereye igihe cyo kubaho, bigabanya ikiguzi cyo kwishyura kuri buri gice mu gihe cyose cy'ubuzima bw'igicuruzwa.

 

Mu gusoza, gukora icyuma gishyushya lisansi gikoresha lisansi ni igikorwa cy’ubuhanga gifatika aho ubuziranenge n’igiciro bifitanye isano ritavanguye. Ubuhanga bwa Ansix Tech bw’imyaka 28 bushingiye ku murage n’uburyo buhuriweho bushingiye ku makuru butanga igishushanyo mbonera cy’intsinzi muri uru rwego rwihariye. Mu gushora imari mu gukora simulation igezweho, guhitamo ibikoresho by’ikoranabuhanga n’imiterere, no gushyira mu bikorwa umusaruro wikora kandi ugezweho, Ansix Tech ntabwo itanga gusa igice - itanga igisubizo cyuzuye cyo gukora cyagenewe kwizerwa, gukora neza, no kugira agaciro, iha abakiriya bayo ubushobozi bwo gutsinda ku isoko mpuzamahanga rihanganye.

 

 

Ansix Tech Co Ltd

Niba ufite gahunda zijyanye n'ibumba rya lisansi rishyushya lisansi, ushobora kutuvugisha igihe icyo ari cyo cyose. Tuzahindura ibitekerezo byawe mu impamo, tuguhe intego zawe, kandi tuguhe amadeni menshi ku isoko. Amakuru yacu yo kuduhamagara ni info@ansixtech.com. Cyangwa uhamagare umuyobozi mukuru wacu, ohereza ubutumwa kuri: stephen@ansixtech.com

 

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