Diesel fuel filter heating plate mold

Diesel fuel filter heating plate mold

 

Hunyanzvi hweUinjiniya: Sei Ansix Tekinoroji Inotsanangura Patsva Kugadzira Mapureti Ekudziyisa Mafuta eDiziri

Mould imwe chete yedhiziri remafuta ekufambisa kubva kuAnsix Tech inomiririra makore anopfuura makumi maviri nemasere ekugadzira mainjiniya ekugadzirisa, ichibatanidza Virtual Simulation, Advanced Materials Science, uye Automatic Production kuti ideredze mitengo yevatengi pasina kukanganisa mashandiro avo.

 

Kuedza kwepasi rose kwekushandisa mainjini edhiziri akachena uye anoshanda zviri nani kwawedzera kudiwa kwezvinhu zvakakosha zvakaita semapureti ekupisa emafuta. Midziyo iyi inodzivirira mafuta kupiswa munzvimbo dzinotonhora, zvichiita kuti injini igare yakavimbika. Pakati pekugadzirwa kwayo pane dambudziko rakaoma rekuumba majekiseni, rinoda zvinhu zvinofambisa kupisa, zvinodzivirira makemikari, uye zvakagadzikana mumamiriro ezvinhu akaoma. Vane ruzivo rwemakore anopfuura makumi maviri nemasere muindasitiri uye vane portfolio inodarika 30,000. Mould Yakagadzirwa Nemhando Yepamusoros, Ansix Tech yakazvisimbisa semutungamiri mukushandura dambudziko iri kuita nzira yekugadzira yakavimbika uye ine mutengo wakaringana.

 

Maitiro ekambani iyi akazara. Nekutarisira cheni yese yekubatsira—kubva pakuongorora kwekutanga kweDesign for Manufacturability (DFM) uye sainzi yezvinhu kusvika pakushandisa maturusi nemazvo uye kugadzira otomatiki—Ansix Tech inobvisa kusashanda zvakanaka kwecheni dzekutengesa dzakaparadzana. Kune vatengi vari muzvikamu zvemotokari nemidziyo inorema, izvi zvinoshanduka kuita ma "heating plates" anosangana nekushanda kwakaoma. mitemo, yakapihwa nekudzikiswa kukuru kwemutengo weyuniti uye nguva yekusvika pamusika.

 

1 Sarudzo Yezvinhu Zvine Hurongwa: Hwaro hweKushanda uye Mutengo

Mashandiro edhiziri redhiziri rinotanga nekuumbwa kwezvinhu zvaro. Ichishanda zvakananga nedhiziri uye ichigara ichipisa, polymer yakasarudzwa inofanira kugutsa hunhu hwayo hunoda. Maitiro ekusarudza Ansix Tech inyanzvi yeinjiniya, ichienzanisa mashandiro ayo nekushandisa mari kubva pakutanga.

 

Zvinhu zvikuru zvinosarudzwa i thermoplastics dzeinjiniya dzinotsungirira kupisa kwakanyanya uye dzisingashandise makemikari. Polyphenylene Sulfide (PPS) inowanzo shandiswa zvakanyanya nekuda kwekugadzikana kwayo kwakanyanya pakupisa kwakanyanya, kunonoka kwemurazvo, uye kuramba mafuta, mafuta, uye zvinonyungudutsa. Pakushandisa kunoda kusimba kwakanyanya uye miganhu yekupisa yakaderera zvishoma, Polyamide yakasimbiswa negirazi-fiber (PA66-GF30) inopa kuenzana kwakanaka kwesimba, kuramba makemikari, uye kukurumidza kugadzirisa. Muzviitiko zvinoda kushanda kwepamusoro, Polyether Ether Ketone (PEEK) inogona kutsanangurwa nekuda kwekutsungirira kwayo kupisa kwenguva refu uye hunhu hwemakanika, kunyangwe pamutengo wakakwira wezvinhu.

 

Hunyanzvi hweAnsix Tech hunopfuura kusarudza katalogi kusvika pakugadzira zvinhu zvakagadzirwa nemaoko. Kambani iyi inogona kugadzirisa polymer blends nekushandisa zvinhu zvakati wandei—zvakaita seceramics kana carbon fiber—kuti iwedzere kupisa kuti kupisa kugovaniswe zvakanaka kana kuvandudza hunhu hwekupfekwa. Kugona uku kwekugadzira zvinhu zvemachira kunoita kuti vatengi vasamanikidzwe kutsanangura zvakanyanya uye kubhadhara zvakanyanya resin yakagadzirwa nemaoko, yepamusoro-soro kana chinhu chakagadzirwa nemaoko chikashanda zvakanaka.

 

Tafura: Zvinhu Zvinokosha zvePurasitiki zveDiesel Fuel Filter Heating Plates

2 Muenzaniso weDigital: Kuongororwa kweDFM neMold Flow

Chiuru chimwe chete chesimbi chisati chagadzirwa nesimbi, dhizaini yeheating plate inoongororwa zvakanyanya. Kushandisa kweAnsix Tech zvishandiso zvepamusoro zveComputer-Aided Engineering (CAE) zvakaita seAutodesk Moldflow Insight idanho rakakosha rekuderedza njodzi, zvichideredza nguva yekugadzirwa kwechinyakare kusvika ku30%.

 

Ongororo yeDesign for Manufacturability (DFM) inoongorora mageometry ezvikamu kuti ione matambudziko angangoitika pakugadzira. Mainjiniya anoongorora kufanana kweukobvu hwemadziro kudzivirira zviratidzo zvekunyura, kuona zvidimbu zvinokanganisa kubuda kwechinhu, uye kuona kuti maangle ekudhonza akakwana kuti zvikamu zvibude zvakanaka kubva mumipata yakaoma yemould. Iyi modhi yekubatana "yekugadzira pamwe chete" nemutengi inoita kuti dhizaini yacho igadziriswe kubva padanho rekutanga.

 

Panguva imwe chete, kuongorora kuyerera kwemuforoma (MFA) kunotevedzera maitiro epurasitiki yakanyungudutswa mukati memuforoma chaiwo. Maitiro aya anofanotaura zvinhu zvakakosha:

 

Mapatani Ekuzadza: Inoratidza kana purasitiki ichizadza zvikamu zvitete, zvakaita semafin ekupisa, isati yaoma nechando (kudzivirira "mashoti mapfupi") uye inoratidza nzvimbo yemitsetse yeweld apo mafambiro emvura anosangana, zvichibvumira mainjiniya kuti vadzorere nzvimbo dzacho kunzvimbo dzisina kukosha.

 

Kutarisira Kupisa: Kufungidzira uku kunoongorora kushanda zvakanaka kwekutonhodza, kuchifanotaura kushanduka kwekupisa pachishandiso chinogona kukonzera kukanganiswa kwezvikamu—chikanganiso chinouraya kune chikamu chinoda kutsetseka kwakakwana kwekuvhara nekutamisa kupisa.

 

Kugadzirisa Gedhi: Software iyi inosarudza nzvimbo yakakodzera, rudzi, uye saizi yegedhi (nzvimbo yekupinda yepurasitiki mugomba) kuitira kuti ive nechokwadi chekuti kuzadza kwakaringana pasina kushushikana kwakanyanya uye zvikanganiso zvekunaka.

 

Iyi nzira yekuongorora yedhijitari inopa ruzivo runogona kushandiswa kugadzirisa dhizaini yeforoma, kudzivirira kugadzirisa zvinhu zvinodhura uye kugadzira hwaro hwakasimba hwekugadzira.

 

3 Kugadzira Mould Yakanyatsogadzirwa: Symphony yeMasisitimu Akabatanidzwa

Chiumbwa ichi chinopfuura kungori gomba chete; chiumbwa chinodzvanywa uye chinochinja-chinja kupisa. Dhizaini yeAnsix Tech yemapureti ekupisa inobatanidza masisitimu akati wandei anoshanda zvakanyanya, rimwe nerimwe rakasarudzwa uye rakagadzirwa kuti rigare kwenguva refu, rishande zvakanaka, uye kuti chikamu chekupedzisira chive chemhando yepamusoro.

 

Tafura: Sarudzo Dzakakosha dzeMagadzirirwo eMould pakugadzira Mapureti Ekudziya

Sisitimu yekutonhodza ingangove yakakosha zvikuru pakushanda zvakanaka. Nekushandisa kutonhodza kwakafanana, uko nzira dzemvura dzinobata chimiro cheplate yekudziya, Ansix Tech inowana kuburitsa kupisa kwakafanana. Izvi zvinorwisa zvakananga chinetso chikuru mudenderedzwa—nguva yekutonhodza—inogona kuita 70-80% yenguva yese yedenderedzwa. Kutonhodza nekukurumidza kunoshandura zvakananga kugona kwekugadzira kwakakwira uye mutengo wakaderera pachikamu chimwe nechimwe.

 

4 Kubva paDigital kuenda kuFiziki: Mafambiro Ekugadzira

Kushandura dhizaini yedhijitari yakakwana kuita chishandiso chakanyatsojeka kunoda nzira yekugadzira ine hunhu hwakarongwa, ine matanho akawanda inogadzirwa nehunyanzvi hwe micron-level.

 

Kutenga Zvinhu & Kugadzira Machining Asina Kunaka: Mabhuroko esimbi emhando yepamusoro akasarudzwa anotengwa. Uchishandisa michina yeComputer Numerical Control (CNC), huwandu hwezvinhu hunobviswa kuti hugadzire chimiro chakakombama chepakati nepaburi.

 

Kurapa Kupisa: Pakugadzira maforoma, simbi inodzimwa uye inogadziriswa. Kurapa uku kunopisa kunowedzera kuomarara kwesimbi uye kuramba kwayo kupfeka, zvichiita kuti ikwanise kutsungirira hunhu hwekukwesha hwepurasitiki yakazara negirazi kana mineral kwenguva yakareba yekugadzira.

 

Kupedzisa Nekunyatso: Mabhuroko anogadziriswa nekupisa anodzokera kumichina yeCNC ine axis 5 uye Electrical Discharge Machine (EDM) kuti igadziriswe. EDM inokosha pakugadzira makona akapinza uye zvinhu zvakaoma zvemapete ekupisa pasina kukonzera kushushikana kwesimbi.

 

Kukuya, Kupukuta & Kugadzira: Nzvimbo dzinogayiwa kuti dzikwanise kusimba kusvika pa ±0.002mm. Nzvimbo dzine maburi dzinozopukutwa kusvika pagirazi kuti zvive nyore kubvisa zvikamu uye nzvimbo ine zvikamu zvepamusoro-soro. Pakupedzisira, zvikamu zvese—pakati, paburi, system yekuburitsa, manifold ekutonhodza—zvinounganidzwa zvine hungwaru muchigadziko chemold.

 

Kuedza & Kusimbisa Mould: Mould yakaunganidzwa inoiswa mumuchina wekugadzira jekiseni pakuedza kwayo kwekutanga (T1). Mapfuti ekutanga anoshandiswa kugadzirisa maparamita ekuita uye kugadzira masampuli ekutanga. Masampuli aya anoongororwa zvakasimba achishandisa Coordinate Measuring Machines (CMM) uye 3D laser scanning kuti asimbise mativi ese zvichienderana neCAD model yekutanga.

 

5 Kugadzirisa Maitiro & Kuvimbisa Hunhu

Nekunge mold yakasimbiswa yakaiswa mumuchina wekugadzira, Ansix Tech inotarisisa kugadzira nesainzi uye kugona kwayo kugadzira zvinhu. Chinangwa ndechekugadzira sero rekugadzira rakasimba, rinodzokororwa, uye rakagadziriswa.

 

Kugadzirisa Zvimiro: Vachishandisa Design of Experiments (DOE), mainjiniya vanoona musanganiswa wakakodzera wekumhanya kwejekiseni, kumanikidzwa, nguva yekubata, uye tembiricha. Semuenzaniso, kugadzirisa maparameter aya kunogona kuderedza nguva yekutonhora kubva pamasekonzi makumi matatu kusvika makumi maviri nemashanu, zvichiwedzera simba remagetsi ne20%.

 

Kushanda Kwemagetsi Nekushanda Nesimba: Sero rekugadzira rakagadzirirwa kushanda kwemagetsi zvizere. Marobhoti anobata kubviswa kwezvikamu, kuongororwa mukati mebasa, uye kurongedza. Izvi zvinoderedza kupindira kwevanhu, zvinoderedza mari yevashandi, uye zvinobvisa kusiyana-siyana. Michina yekuisa majekiseni emagetsi inodzikisa kushandiswa kwesimba ne30% zvichienzaniswa nehurongwa hwema hydraulic hwechinyakare.

 

Kudzora Hunhu Kwakavakirwa Mukati: Hunhu hunotariswa panguva chaiyo, kwete kungoongororwa chete pakupera. Ma sensor ekumanikidza emakomba uye masisitimu ekuona anoona kutsauka kweminiti mumufananidzo wega wega. Ruzivo urwu rwunopinda muStatistical Process Control (SPC), zvichivimbisa kuenderana uye zvichiita kuti kuteverwa kuvepo. Maitiro aya ekugadzirisa akaratidzwa kuderedza mwero wezvikanganiso kubva paavhareji yeindasitiri ye3% kusvika pasi pe0.5%.

 

Kudzora uku kwese kwese kunotsigirwa nehurongwa hwakasimba hwekutarisira mhando hwakabvumidzwa neIATF 16949 (mota), ISO 13485 (zvishandiso zvekurapa), uye ISO 9001, zvichipa vatengi vimbiso yakazvimirira yekuzvipira kweAnsix Tech mukubudirira.

 

6 Kutsanangurwa kweAnsix Tech Kukosha kweMasisitimu eDiziri

Kune vagadziri vemasisitimu emafuta edhiziri, kubatana neAnsix Tech kunoshandura mukana wekukwikwidza zvakananga zvichibva pakuvimbika, kumhanya, uye kudzikiswa kwemitengo yemagetsi.

 

Kuvimbika Kusingachinji: Nekudzora maitiro ese kubva pasainzi yepolymer kusvika kuzvikamu zvakapakwa, Ansix Tech inovimbisa kubatana kwakakwana pakati pezvinhu, mold, nemuchina. Izvi zvinobvisa kutadza kushanda zvakanaka uye zvinovimbisa kuti ndiro yega yega yekupisa inoshanda zvakanaka munzvimbo inorema pasi pehood kana fuel module. Pfungwa yavo ye "First Time Right", inogoneswa nekufungidzira kwekutanga, inoita kuti chirongwa chibudirire.

 

Nguva Yekukurumidza Kusvika Pamusika: Muenzaniso webasa wakabatanidzwa uye prototyping yepamhepo zvinodzvinyirira zvakanyanya zvirongwa zvekuvandudza. Vatengi vanobatsirwa ne30-50% yenguva pfupi yekusvika pamusika, zvichivabvumira kupindura nekukurumidza kune zvinodiwa nemusika uye shanduko dzemitemo.

 

Kuderedza Mutengo Wakagadziriswa: Kuchengetedza mari kunogadzirwa pachigadzirwa, kwete kuburikidza nekushandisa nzira dzekugadzirisa zvinhu.

 

Mitengo Yezvinhu: Kusarudzwa kwe resin kwakarongeka, mafomura akagadzirwa, uye masisitimu ekupisa anoderedza mitengo yezvinhu ne5-15%.

 

Mari Yekugadzirisa: Kutonhodza kwakajairika, kugadzirisa nguva yekushanda, uye michina inoshandisa simba shoma inowedzera simba rinobuda ne20% ukuwo ichideredza kushandiswa kwesimba.

 

Mari Yehupenyu: Simbi dzechivhu dzinogara kwenguva refu uye zvirongwa zvekuchengetedza zvinowedzera hupenyu hwematurusi, zvichideredza mutengo wakaderedzwa pachikamu chega chega mukati mehupenyu hwechigadzirwa.

 

Mukupedzisa, kugadzira ndiro yekudziya yedhiziri inofambisa mafuta ibasa reinjiniya chairo apo mhando nemutengo zvakabatana zvisingaparadzaniswi. Nzira yeAnsix Tech yemakore makumi maviri nemasere uye yakabatana, inotungamirwa nedata inopa gwara rekubudirira mubasa iri rakakosha. Nekudyara mari mukuenzanisa kwepamusoro, kusarudza zvinhu zvine ruzivo uye magadzirirwo, uye kushandisa kugadzirwa otomatiki uye kwakagadziriswa, Ansix Tech haingopi chete chikamu - inopa mhinduro yakakwana yekugadzira yakagadzirwa kuti ive yakavimbika, inoshanda, uye ine kukosha, ichipa simba vatengi vayo kuti vabudirire mumusika wepasi rose une makwikwi.

 

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neDiesel fuel filter heating plate mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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