Mould ɗin Gastroscope Snakebone Mold

Snake na Gastroscope da za a iya zubarwaMould ɗaya

 

Kwarewa a Haɗin Kai na Micro: Yadda Ansix Tech ta Shekaru 28 da Tabbatacce Ke Bayyana "Ƙashin Maciji" na Gastroscope Mai Zama Mai Wuya Masana'antar Mold

Yanayin ilimin gastroenterology na zamani yana fuskantar sauyi a girgizar ƙasa. Ana ci gaba da ƙara wa endoscope ɗin da ba shi da lahani, wanda za a iya sake amfani da shi—wanda babban tushe ne tsawon shekaru da dama—ƙarinsa a hankali, kuma a wasu lokuta, ana maye gurbinsa da sabon tsari: gastroscope ɗin da za a iya zubarwa. Ƙarfin da ke bayan wannan canji ba shi da tabbas: wajibi ne a kawar da haɗarin kamuwa da cuta da kuma daidaita ayyukan asibiti. Hasashen kasuwa ya nuna wannan sauyi, inda ake sa ran ɓangaren zai tashi daga ƙimar dala biliyan 2.6 zuwa sama da dala biliyan 5.6 a cikin shekaru masu zuwa.

 

A tsakiyar kowace na'urar gastroscope mai sassauƙa akwai wani ɓangare na sarkakiya mai ban mamaki: "ƙashin maciji." Wannan kwarangwal mai sassauƙa yana bawa likitan tiyata damar kewaya hanyoyin jikin ɗan adam masu wahala da daidaito. A cikin na'urar sake amfani da ita, wannan ɓangaren dole ne ya jure wa mawuyacin zagayowar tsaftacewa. Duk da haka, a cikin na'urar da za a iya zubarwa, lissafin injiniya yana canzawa gaba ɗaya. Dole ne a ƙera ɓangaren da daidai, idan ba mafi girma ba, amma a wani wuri mai rahusa don sa tattalin arzikin amfani ɗaya ya zama mai amfani. Wannan shine "ƙalubalantar ƙashin maciji," kuma a nan ne masana'antun ƙwararru kamar Ansix Tech ke sake fasalta iyakokin injunan allurar likita.

 

Tare da sama da shekaru 28 na gwaninta da kuma fayil ɗin molds sama da 30,000, Ansix Tech ta fito ba kawai a matsayin mai samar da kayayyaki ba, har ma a matsayin abokin haɗin gwiwar injiniya na OEMs na na'urorin likitanci na duniya. Wannan labarin yana ba da cikakken bayani game da masana'antar mold "ƙashi na maciji" na gastroscope ta hanyar amfani da tsarin masana'antu na Ansix Tech - daga farkon fara aiki zuwa jigilar kayayyaki cikin sauri, da kuma yadda ƙwarewarsu ke rage farashi mai wahala wanda ke ɗaukar nauyin masu ƙirƙira na likitanci.

 

Kashi na Ɗaya: Ƙaddamar da Aiki da Falsafar "Zane don Ƙirƙirar Manufacturing"

Tafiyar ƙashin macijin gastroscope da za a iya zubarwa a Ansix Tech ba ta fara da yin odar ƙarfe ba, amma tare da zurfafa zurfafa cikin manufar samfurin abokin ciniki. Wannan matakin, wanda aka sani da "injiniya mai haɗin gwiwa," yana da matuƙar muhimmanci. Takardar shaidar kamfanin ISO 13485:2016 don na'urorin likitanci ta tsara dukkan tattaunawar, tana tabbatar da cewa tun daga farko, bin ƙa'idodi da inganci an haɗa su cikin ƙirar, ba a duba su a ƙarshe ba.

 

Matakin farawa yana gudana ne ta hanyar amfani da ƙa'idodin Tsarin Masana'antu (DFM). Injiniyoyin Ansix Tech suna bincika ƙirar ra'ayin abokin ciniki, suna neman damar haɓaka iyawar kerawa ba tare da yin illa ga aiki ba. Ga ɓangaren ƙashin maciji, wannan rawa ce mai laushi. Tsarin dole ne ya ba da damar haɗa ƙarshen endoscope, samar da hanyoyin wayoyi da fiber optics, da kuma kiyaye daidaiton tsarin a kauri bango da aka auna a cikin sassan milimita.

 

"Masana'antun gargajiya galibi suna aiki a cikin silos," in ji wani babban injiniya a Ansix Tech. "Muna haɗa ƙira, injiniyanci, da kayan aiki tun daga rana ta farko. Muna yin tambayoyi masu mahimmanci: Za mu iya haɗa sassan ƙarfe da yawa zuwa cikin tsarin filastik guda ɗaya, wanda aka ƙera? Shin haɗin da aka haɗa zai iya maye gurbin sukurori da aka saita, yana rage lokacin haɗuwa? Za mu iya inganta kauri bango don yanke amfani da kayan ba tare da rasa ƙarfi ba?" Wannan hanyar aiki tana da tasiri mai ma'ana. Ta hanyar sauƙaƙe haɗuwa da inganta tsarin sassa, Ansix Tech ta taimaka wa abokan ciniki rage lokacin haɗawa da har zuwa 40% da farashin kayan da kashi 5% zuwa 18% kafin a yanke rami ɗaya.

 

Kashi na II: Tsarin Samfurin Dijital da Ci gaban Kwaikwayo

Kafin a yanke wani ƙarfe, ƙwayar ƙashin maciji tana rayuwa a duniyar dijital. Nan ne ake gano da kuma gyara matsalolin da ka iya tasowa, wanda ke adana watanni na lokacin haɓakawa da ɗaruruwan dubban daloli a sake yin aiki. Babban abin da ke cikin wannan matakin shine nazarin kwararar mold (MFA), wani nau'in injiniyan da ke taimakawa kwamfuta (CAE) wanda ke kwaikwayon dukkan tsarin ƙera allura.

 

Ga ƙashin maciji, tare da yanayinsa mai rikitarwa da buƙatun juriya masu mahimmanci, MFA ba za a iya yin sulhu ba. Manhajar tana annabta yadda polymer ɗin da aka narke zai cika ramin mold. Tana gano ainihin wurin da layukan walda masu yuwuwa za su haɗu (inda gaba biyu na kwarara suka haɗu, wanda zai iya zama wurare masu rauni) kuma tana tabbatar da cewa ba a same su a yankunan da ke da matsin lamba mai yawa ba. Tana gano tarkunan iska masu yuwuwa waɗanda za su iya haifar da gurɓataccen abu ko lahani a saman. Mafi mahimmanci, tana yin samfurin yanayin sanyaya, tana annabta yadda ɓangaren zai ragu da kuma ko sanyaya mara kyau zai haifar da warpage—wani mummunan gazawa ga ɓangaren daidaitacce wanda dole ne ya motsa cikin sauƙi.

 

Wannan ikon hasashen yana bawa injiniyoyin Ansix Tech damar inganta ƙirar mold—daidaita wuraren ƙofofi, girman masu gudu, da kuma shimfida hanyoyin sanyaya—gaba ɗaya a kan allon kwamfuta. "Ta hanyar gano da gyara kurakuran ƙira kafin mu yanke ƙarfe, za mu iya rage lokacin haɓakawa da kashi 30%," in ji ƙungiyar injiniyan. "Yana rage haɗarin aikin gaba ɗaya." Wannan tabbatarwa ta dijital ita ce gadar da ke tsakanin ra'ayi da gaskiyar da za a iya ƙera.

 

Sashe na III: Zuciyar Daidaito - Tsarin Motsa Jiki da Injiniya

Tsarin ƙashin maciji wani babban aikin injiniya ne na injiniya. Dole ne ya jure matsin lamba mai yawa, ya sarrafa yanayin zafi mai tsanani, sannan ya zagaya sau dubbai yayin da yake samar da sassa masu jurewar ±0.002mm. Kowane tsarin da ke cikin tsarin yana da matuƙar muhimmanci a fannin ƙira.

 

Tsarin Sanyaya: Zagayen gyaran allurar rigakafi tsere ne da lokaci, kuma sanyaya yana wakiltar kashi 70% zuwa 80% na wannan zagayen. Don hanzarta samarwa, Ansix Tech tana ƙera tashoshin sanyaya masu tsari. Ba kamar hanyoyin gargajiya masu haƙa madaidaiciya waɗanda ke gudana a layi madaidaiciya ba, an tsara tashoshin daidaitawa don bin ainihin yanayin ramin ƙashin maciji. Sau da yawa ana samun wannan ta hanyar dabarun ƙera ƙari na ci gaba kamar abubuwan da aka saka a cikin 3D. Ta hanyar kawo ruwan sanyaya daidai kusa da filastik mai zafi, ana fitar da zafi cikin sauri da daidaito. Wannan ba wai kawai yana rage lokutan zagayowar da har zuwa 30% ba, har ma yana tabbatar da daidaiton ingancin sashi ta hanyar rage raguwar bambanci da damuwa na ciki.

 

Tsarin Mannewa (Tsarin Gudu da Ƙofa): Inganci yana ƙayyade zaɓin tsakanin tsarin gudu mai zafi da sanyi. Don samar da ƙasusuwan maciji masu yawa, galibi ana fifita tsarin gudu mai zafi. Suna ajiye filastik a cikin yanayin narke a cikin madaurin, suna kawar da sharar datti (mai gudu mai sanyi) wanda in ba haka ba zai buƙaci a niƙa shi kuma wataƙila a ɓata shi. Daidaita wurin da ƙofar take, inda filastik ke shiga ramin, an inganta shi ta hanyar nazarin kwararar mold na baya don tabbatar da daidaiton cikawa.

 

Tsarin Fitar da Kashi: Da zarar ya huce, dole ne a fitar da ƙashin maciji mai laushi daga cikin mold ɗin ba tare da an lanƙwasa shi, an matsa masa, ko an lalata shi ba. An tsara tsarin fitar da kashin ta hanyar tsari mai kyau, ta amfani da fil da hannayen riga da aka sanya a hankali don tura ɓangaren daga tsakiyar a hankali da daidaito.

 

Zaɓin Kayan Moda: Zaɓin ƙarfe shawara ce mai mahimmanci da ke daidaita tsawon rai, farashi, da aiki. Don yawan kwararar na'urar likita da za a iya zubarwa, ƙarfe mai tauri yana da mahimmanci. Ana amfani da kayan aiki kamar P20 don kayan aiki na gwaji ko ƙananan girma, yayin da ake zaɓar ƙarfe masu ƙarfi kamar H13 ko 2343/2344 don samarwa mai yawa saboda taurinsu, juriyar lalacewa, da kuma ikon kula da gogewa mai inganci, wanda yake da mahimmanci don kammala saman da babu ƙura.

 

Kashi na Huɗu: Ilimin Kimiyyar Kayan Aiki

Aikin ƙashin maciji yana dogara ne akan kayan da aka ƙera shi daga gare su. Sauya zuwa na'urori masu yarwa ya hanzarta ɗaukar thermoplastics na injiniya masu inganci waɗanda zasu iya maye gurbin ƙarfe na baya. Ansix Tech tana da tarin bayanai na kayan aiki don jagorantar abokan ciniki zuwa ga mafi kyawun zaɓi dangane da halayen injina, dacewar halitta, da farashi.

 

Akwai hanyoyi da dama na samar da ƙashi na maciji a sahun gaba:

 

Polyurethane mai ƙarfi (TPU): Wannan zaɓi ne da ake ƙara samun shahara a tsakanin ƙasusuwan maciji. TPU tana ba da haɗin keɓaɓɓen halaye: tsari mai sassauƙa, mai jure wa kink, kyakkyawan juriya ga sinadarai ga abubuwan hana ƙwaya kamar ethylene oxide (EtO), da kuma mannewa mai kyau don yin molding. Ana iya daidaita durometer ɗinsa (taurinsa) don cimma ainihin "ji" da sassaucin da ake buƙata don endoscope.

 

Polyether Ether Ketone (PEEK): Idan aikace-aikacen yana buƙatar ƙarfi, juriya ga zafin jiki, da kwanciyar hankali na hydrolytic, PEEK shine kayan da aka zaɓa. Wannan thermoplastic mai ƙarfi mai ƙarfi zai iya jure wa tsaftacewa akai-akai da sinadarai masu ƙarfi, wanda hakan ya sa ya dace da aikace-aikacen endoscopic mafi wahala, kodayake akan farashi mai tsada.

 

Sauran Roba na Injiniya: Polyetherimide (PEI/Ultem) da Polyphenylsulfone (PPSU) suna ba da ƙarfi mai kyau, tauri, da juriya ga tsaftacewa, suna ba da madadin aiki mai kyau tsakanin TPU da PEEK.

 

Tsarin darajar Ansix Tech ya shafi injiniyanci mai tsada a matakin kayan aiki. Injiniyoyin kamfanin suna bincika zaɓuɓɓuka kamar haɗakar renind da aka amince da su ko nau'ikan ma'adinai waɗanda za su iya rage kashe kuɗi na kayan aiki da kashi 5-15% ba tare da lalata mahimman halayen ƙashin macijin da aka gama ba.

 

Sashe na V: Kera da Neman Inganta Tsarin Aiki

Da zarar an gina masakar kuma aka zaɓi kayan, sai a mayar da hankali kan ginin masana'anta. Ansix Tech tana gudanar da sansanonin samarwa guda huɗu tare da injunan ƙera allura sama da 260, amma ba girmanta ba ne ke bayyana iyawarta - neman inganta tsari ne mai ɗorewa.

 

Kalubalen Gyaran Allura: Gina ƙashin maciji babban aji ne a cikin gyaran bango mai siriri. Roba mai narkewa dole ne ya ratsa sassan da suka yi siriri sosai kuma ya cika fasaloli masu rikitarwa ba tare da daskarewa ba. Wannan yana buƙatar cikakken iko kan saurin allura, matsin lamba, da zafin jiki. Tsarin ya ƙara rikitarwa saboda buƙatar kula da muhallin ɗaki mai tsafta (ISO Class 8) don tabbatar da cewa sassan ba su da gurɓatawa.

 

Inganta Inganci: Kowace daƙiƙa da aka cire daga zagayen ƙira tana fassara kai tsaye zuwa ƙaruwar ƙarfin aiki da ƙarancin farashi. Ansix Tech tana amfani da Tsarin Gwaje-gwaje (DOE) don tantance mafi kyawun taga sarrafawa a kimiyance. Ta hanyar daidaita sigogi kamar lokacin sanyaya, sun sami babban riba. Misali, rage lokacin sanyaya daga daƙiƙa 30 zuwa daƙiƙa 25 na iya ƙara yawan aiki da kashi 20% yayin da kuma rage yawan amfani da makamashi.

 

Tsarin Kula da Farashi ta Fasaha: Kamfanin ya haɗa da ƙa'idodi da yawa na masana'antu masu wayo. Dabaru na Musanya na Minti Ɗaya (SMED) suna rage lokutan canza mold da har zuwa 60%, suna sa injunan su yi aiki yadda ya kamata. Amfani da injunan servo-electric structure structure suna ba da babban daidaito yayin da suke cinye makamashi har zuwa 60% ƙasa da injunan hydraulic na gargajiya, wanda ke rage tasirin carbon da farashin aiki na kowane sashi.

 

Sashe na VI: Tabbatar da Inganci da Tabbatarwa

A masana'antar na'urorin likitanci, inganci ba buri ba ne; umarni ne. A Ansix Tech, tabbatar da inganci tsari ne na haɗin gwiwa, na ainihin lokaci. Tsarin yana ƙarƙashin Kula da Tsarin Kididdiga (SPC). Na'urori masu auna sigina da tsarin gani a cikin mold suna lura da mahimman sigogi don kowane zagaye, suna ƙirƙirar "yatsun hannu na dijital" don kowane hoto. Wannan yana ba da damar gano karkacewa a ainihin lokaci, yana ba masu aiki damar shiga tsakani nan da nan da kuma hana samar da tarkace. Wannan hanyar na iya rage ƙimar lahani daga matsakaicin masana'antu na 3% zuwa ƙasa da 0.5%.

 

Tabbatarwa tsari ne mai matakai da yawa. Yana farawa da Binciken Mataki na Farko (FAI) ta amfani da Injinan Aunawa Masu Daidaito (CMMs) don tabbatar da cewa kowane girma a kan sassan farko ya dace da samfurin CAD daidai. Gwajin aiki yana biyo baya, yana tabbatar da cewa ƙashin macijin da aka ƙera yana bayyana kamar yadda aka tsara. Wannan cikakken bin diddigin - daga tarin resin danye zuwa ɓangaren da aka kunsa na ƙarshe - ginshiƙi ne na tsarin ISO 13485, wanda ke ba da damar yin bincike cikin sauri game da tushen tushe idan wata matsala ta taso.

 

Sashe na VII: Marufi, Isarwa, da Rage Jimlar Kuɗi

Darajar da Ansix Tech ke bayarwa ta kai ga matakin ƙarshe na marufi da isarwa. Ganin cewa lokaci zuwa kasuwa yana da matuƙar muhimmanci, tsarin aiki na kamfanin yana tabbatar da saurin sauyawa. Ana tsaftace sassan kuma ana sanya su a cikin jaka a cikin ɗakin tsafta, a shirye don tsaftacewa. Ana iya keɓance marufin da kansa don dacewa da takamaiman tsarin haɗa kayan abokin ciniki, ko dai marufi ne mai sauƙi ko tiren tsaftacewa da aka tsara musamman.

 

A ƙarshe, ana auna ƙimar da aka bayar ga abokan cinikin Ansix Tech a cikin jimlar kuɗin da aka bayar na cikakken ingantaccen sashi mai inganci. Wannan ba game da rage farashi bane amma game da haɓaka su. Ana cimma tanadin kuɗi ta fannoni uku:

 

Kayan Aiki: Ta hanyar zaɓin dabaru da amfani da abubuwan cikawa ko gauraye da aka amince da su.

 

Tsarin Aiki: Ta hanyar inganta lokutan zagayowar aiki, rage amfani da makamashi (har zuwa 30%), da kuma ƙara yawan amfanin ƙasa, ƙarfin samarwa yana ƙaruwa da sama da 20%.

 

Kayan aiki da Inganci: Ta hanyar hana lahani ta hanyar kwaikwayon da kuma gyara hasashen yanayi, sake yin aiki da gogewa suna raguwa da kashi 60-70%, kuma farashin gyaran mold yana raguwa da har zuwa kashi 40%.

 

Kammalawa: Haɗin gwiwa don Makomar Magani

Haɓaka gastroscope ɗin da ake amfani da shi a cikin kayan aikin kiwon lafiya wani sauyi ne na dindindin a fannin samar da kiwon lafiya. Yana buƙatar sabon nau'in abokin hulɗa na masana'antu - wanda zai iya shawo kan matsalar da ke tsakanin daidaiton na'urorin likitanci marasa sassauci da kuma tsauraran matakan farashi na tattalin arziki na amfani da shi ɗaya. Ansix Tech, tare da tushenta na shekaru 28, falsafar fasaha mai haɗaka, da kuma hanyar da ke jagorantar bayanai, tana tsaye a matsayin jagora mai ƙarfi a wannan fanni.

 

Ga ƙashin macijin gastroscope da za a iya zubarwa, Ansix Tech tana samar da gada daga wani ra'ayi mai sarkakiya zuwa ga gaskiya mai shirye-shiryen kasuwa. Ta hanyar ƙwarewa a kowane mataki na aikin—daga DFM da kimiyyar kayan aiki zuwa ga daidaiton ƙira da tabbatar da inganci—kamfanin ba wai kawai yana ƙera kayan aiki ba ne; yana ƙera aminci, yana rage jimillar farashi, kuma yana ƙarfafa masu ƙirƙira na likitanci don kawo ƙarni na gaba na kayan aikin ceton rai ga duniya.

 

Bayanin hulda:

Domin tambayoyi game da aikin gyaran ƙashin ƙashin maciji na gastroscope da za ku iya zubarwa, za ku iya tuntuɓar Ansix Tech a info@ansixtech.com ko ku tuntuɓi jami'in fasaha, Stephen, a stephen@ansixtech.com.

 

Game da Ansix Tech:

An kafa Ansix Tech Limited a shekarar 1998, kuma jagora ce a duniya a fannin hanyoyin gyaran allura. Tare da sama da 30,000 na ƙera molds, kamfanin ya ƙware a fannin sassa na daidaitacce ga masana'antun likitanci, motoci, da na'urorin lantarki na masu amfani da wutar lantarki. Ansix Tech tana da takaddun shaida na ISO 9001, ISO 14001, IATF 16949, da ISO 13485 kuma tana gudanar da ayyuka da yawa a faɗin China da Vietnam.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi Man Shafawa na Gastroscope Snakebone Mold, za ku iya tuntubar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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