Pwm Pob Txha Gastroscope pov tseg

Lub Tshuab Saib Xyuas Gastroscope Siv Ib Zaug XwbIb Lub Pwm

 

Kev Tswj Xyuas Micro-Joint: Yuav Ua Li Cas Ansix Tech's 28 Xyoo ntawm Kev Ntsuas Tseeb Txhais Tau Lub Gastroscope Pov Tseg "Snakebone" Kev Lag Luam Pwm

Kev kho mob plab niaj hnub no tab tom hloov pauv loj heev. Lub tshuab endoscope uas siv tau dua tshiab uas tsis muaj kab mob - uas yog lub hauv paus tseem ceeb rau ntau xyoo - tau hloov pauv tas li, thiab qee zaum, los ntawm ib qho qauv tshiab: lub tshuab gastroscope uas siv pov tseg. Lub zog tsav tsheb tom qab qhov kev hloov pauv no yog qhov tseeb: qhov tseem ceeb kom tshem tawm cov kev pheej hmoo ntawm kev sib kis thiab ua kom cov haujlwm hauv tsev kho mob yooj yim dua. Kev kwv yees ua lag luam qhia txog qhov kev hloov pauv no, nrog rau kev lag luam xav tias yuav nce ntxiv los ntawm $ 2.6 billion tus nqi mus rau ntau dua $ 5.6 billion hauv xyoo tom ntej.

 

Hauv plawv ntawm txhua lub gastroscope uas yoog tau muaj ib feem ntawm qhov nyuaj heev: lub "pob txha nab." Lub pob txha no uas sib txuas thiab yoog tau tso cai rau tus kws phais kom taug kev hauv txoj kev nkhaus ntawm tib neeg lub cev nrog kev raug. Hauv lub scope uas siv tau dua, qhov khoom no yuav tsum tiv taus cov voj voog tua kab mob hnyav. Hauv lub scope uas siv pov tseg, txawm li cas los xij, qhov kev suav lej engineering hloov pauv tag nrho. Qhov khoom yuav tsum tau tsim nrog tib yam, yog tias tsis loj dua, qhov raug, tab sis ntawm qhov nqi txo qis heev kom ua rau kev siv ib zaug xwb muaj peev xwm ua tau. Qhov no yog "kev sib tw pob txha nab," thiab nws yog nyob ntawm no uas cov chaw tsim khoom tshwj xeeb zoo li Ansix Tech tab tom txhais dua cov ciam teb ntawm kev txhaj tshuaj kho mob.

 

Nrog ntau tshaj 28 xyoo ntawm kev paub dhau los thiab cov khoom lag luam ntawm ntau tshaj 30,000 pwm, Ansix Tech tsis yog tsuas yog tshwm sim ua tus neeg muag khoom xwb, tab sis ua tus khub koom tes tsim kho rau cov khoom siv kho mob thoob ntiaj teb OEMs. Tsab xov xwm no muab kev nkag siab tob txog kev lag luam pwm "pob txha nab" gastroscope pov tseg los ntawm lub lens ntawm Ansix Tech cov txheej txheem tsim khoom sib xyaw - txij li qhov pib ntawm qhov project pib mus rau kev xa khoom sai, thiab lawv cov kev txawj ntse txo cov nqi nyuaj uas ua rau cov neeg tsim kho tshiab kho mob hnyav li cas.

 

Ntu I: Kev Pib Ua Haujlwm thiab Lub Tswv Yim ntawm "Kev Tsim Khoom Siv Tau"

Txoj kev taug kev ntawm lub pwm pob txha nab gastroscope pov tseg ntawm Ansix Tech tsis pib nrog kev txiav txim rau hlau, tab sis nrog kev sib koom tes tob tob rau hauv cov neeg siv khoom lub hom phiaj khoom. Theem no, hu ua "co-engineering," yog qhov tseem ceeb. Lub tuam txhab daim ntawv pov thawj ISO 13485: 2016 rau cov khoom siv kho mob ua rau tag nrho cov kev sib tham, kom ntseeg tau tias txij li thawj daim duab kos, kev ua raws li txoj cai thiab qhov zoo tau ci rau hauv tus qauv tsim, tsis yog tshuaj xyuas thaum kawg.

 

Lub sijhawm pib yog tsav los ntawm kev siv cov ntsiab cai ntawm Kev Tsim Khoom (DFM). Cov kws ua haujlwm ntawm Ansix Tech txiav txim siab tus neeg siv khoom lub tswv yim tsim, nrhiav cov cib fim los txhim kho kev tsim khoom yam tsis muaj kev cuam tshuam rau kev ua haujlwm. Rau cov pob txha nab, qhov no yog kev seev cev zoo nkauj. Tus qauv tsim yuav tsum tso cai rau kev sib txuas ntawm lub taub hau endoscope, muab cov channel rau kev xaim thiab fiber optics, thiab tswj kev ruaj khov ntawm phab ntsa tuab ntsuas hauv feem pua ​​ntawm ib millimeter.

 

"Cov chaw tsim khoom ib txwm muaj feem ntau ua haujlwm hauv silos," piav qhia ib tug engineer laus ntawm Ansix Tech. "Peb koom ua ke tsim, engineering, thiab cov cuab yeej txij li hnub thawj zaug. Peb nug cov lus nug tseem ceeb: Peb puas tuaj yeem sib sau ua ke ntau yam hlau rau hauv ib qho geometry yas molded? Cov kev sib txuas snap-fit ​​puas tuaj yeem hloov cov ntsia hlau teeb tsa, txo lub sijhawm sib dhos? Peb puas tuaj yeem ua kom zoo dua qhov tuab ntawm phab ntsa kom txiav cov khoom siv yam tsis muaj kev txi lub zog?" Txoj hauv kev ua ntej no muaj qhov cuam tshuam pom tseeb. Los ntawm kev ua kom yooj yim sib dhos thiab ua kom zoo dua qhov geometry ntawm ib feem, Ansix Tech tau pab cov neeg siv khoom txo lub sijhawm sib dhos txog li 40% thiab cov nqi khoom siv los ntawm 5% txog 18% ua ntej ib qho qhov raug txiav.

 

Tshooj II: Kev Tsim Qauv Digital thiab Kev Tsim Qauv Uas Tsav Los Ntawm Kev Ua Qauv

Ua ntej yuav txiav hlau, cov pwm pob txha nab nyob hauv lub ntiaj teb digital. Qhov no yog qhov uas yuav ua rau muaj qhov tsis ua haujlwm tau txheeb xyuas thiab kho, txuag tau ntau lub hlis ntawm lub sijhawm tsim kho thiab ntau pua txhiab daus las hauv kev rov ua dua. Lub hauv paus ntawm theem no yog kev tshuaj xyuas pwm (MFA), ib hom kev tsim kho siv computer (CAE) uas ua qauv tag nrho cov txheej txheem txhaj tshuaj molding.

 

Rau cov pob txha nab, nrog nws cov geometry nyuaj thiab cov kev cai tseem ceeb, MFA tsis tuaj yeem sib tham tau. Cov software kwv yees li cas cov polymer molten yuav sau cov pwm qhov. Nws txheeb xyuas qhov chaw tseeb ntawm cov kab vuam (qhov twg ob lub ntsej muag ntws sib ntsib, uas tuaj yeem yog cov ntsiab lus tsis muaj zog) thiab xyuas kom meej tias lawv tsis nyob hauv thaj chaw muaj kev ntxhov siab siab. Nws taw qhia cov pa phem uas yuav ua rau muaj qhov khoob lossis qhov tsis zoo ntawm qhov chaw. Qhov tseem ceeb, nws ua qauv rau theem txias, kwv yees li cas qhov khoom yuav ntsws thiab seb qhov txias tsis sib xws yuav ua rau warpage - qhov ua tsis tiav loj heev rau cov khoom siv precision uas yuav tsum txav mus zoo.

 

Qhov peev xwm kwv yees no tso cai rau Ansix Tech cov engineers los ua kom zoo dua qhov kev tsim pwm - kho qhov chaw rooj vag, qhov loj ntawm cov khiav, thiab cov qauv channel txias - tag nrho ntawm lub vijtsam computer. "Los ntawm kev txheeb xyuas thiab kho qhov tsis zoo ntawm kev tsim ua ntej peb txiav hlau, peb tuaj yeem ua kom lub sijhawm tsim kho luv dua 30%," pab pawg engineering sau tseg. "Nws txo qhov kev pheej hmoo tag nrho qhov project." Qhov kev lees paub digital no yog tus choj ntawm lub tswv yim thiab qhov tseeb tsim tau.

 

Ntu III: Lub Plawv ntawm Kev Ua Kom Tseeb - Tsim Pwm thiab Kev Tsim Kho

Lub pwm rau pob txha nab yog ib qho txuj ci tseem ceeb ntawm kev tsim kho tshuab. Nws yuav tsum tiv taus qhov siab heev, tswj tau qhov kub thiab txias heev, thiab ua haujlwm ntau txhiab zaus thaum tsim cov khoom nrog kev kam rau siab ntawm ± 0.002 hli. Txhua lub cev hauv pwm yog qhov tseem ceeb tshaj plaws hauv kev tsim qauv.

 

Lub Tshuab Txias: Lub voj voog txhaj tshuaj molding yog kev sib tw nrog lub sijhawm, thiab kev txias ua rau 70% txog 80% ntawm lub voj voog ntawd. Txhawm rau kom ua kom sai dua, Ansix Tech tsim cov channel txias conformal. Tsis zoo li cov channel ncaj-drilled ib txwm muaj uas khiav hauv cov kab ncaj, cov channel conformal yog tsim los ua raws li qhov tseeb ntawm cov pob txha pwm qhov. Qhov no feem ntau ua tiav los ntawm cov txheej txheem tsim khoom ntxiv xws li 3D-luam tawm pwm. Los ntawm kev coj cov dej txias sib npaug ze rau cov yas kub, cua sov raug rho tawm sai dua thiab sib npaug dua. Qhov no tsis yog tsuas yog txiav lub sijhawm voj voog los ntawm txog li 30% tab sis kuj ua kom muaj qhov zoo sib xws los ntawm kev txo qis qhov sib txawv thiab kev ntxhov siab sab hauv.

 

Lub Tshuab Nplaum (Tus Khiav thiab Rooj Vag Tsim): Kev ua haujlwm zoo qhia txog kev xaiv ntawm cov tshuab khiav kub thiab txias. Rau kev tsim cov pob txha nab ntau, cov tshuab khiav kub feem ntau yog qhov nyiam. Lawv ua kom cov yas nyob rau hauv lub xeev yaj hauv lub manifold, tshem tawm cov khib nyiab khov (tus khiav txias) uas yuav tsum tau zom thiab tej zaum yuav pov tseg. Qhov chaw tseeb ntawm lub rooj vag, qhov chaw uas cov yas nkag mus rau hauv qhov, yog qhov zoo tshaj plaws los ntawm kev tshuaj xyuas cov pwm ntws ua ntej kom ntseeg tau tias muaj kev sib npaug.

 

Lub Tshuab Tshem Tawm: Thaum txias lawm, cov pob txha nab uas mos mos yuav tsum raug tshem tawm ntawm lub pwm yam tsis raug khoov, raug nias, lossis puas tsuaj. Lub tshuab tshem tawm no tau tsim los nrog kev ua haujlwm raug, siv cov koob thiab cov tes tsho uas tau muab tso rau hauv qhov chaw zoo kom thawb qhov khoom tawm ntawm lub hauv paus maj mam thiab sib npaug.

 

Kev Xaiv Cov Khoom Siv Pwm: Kev xaiv cov hlau yog qhov kev txiav txim siab zoo uas sib npaug rau lub neej ntev, tus nqi, thiab kev ua tau zoo. Rau cov khoom siv kho mob pov tseg uas muaj cavitation siab, cov hlau cuab yeej tawv yog qhov tseem ceeb. Cov ntaub ntawv zoo li P20 yog siv rau cov cuab yeej prototype lossis cov cuab yeej ntim tsawg, thaum cov hlau ruaj khov dua xws li H13 lossis 2343/2344 yog xaiv rau kev tsim khoom ntau vim lawv qhov tawv, kev tiv thaiv kev hnav, thiab muaj peev xwm tswj tau qhov ci ntsa iab zoo, uas yog qhov tseem ceeb rau qhov chaw huv si, tsis muaj snag.

 

Ntu IV: Kev Tshawb Fawb Txog Khoom Siv

Kev ua tau zoo ntawm pob txha nab yog nyob ntawm cov khoom siv raw uas nws siv los ua pwm. Kev hloov mus rau cov khoom siv pov tseg tau ua rau muaj kev siv cov thermoplastics engineering uas ua tau zoo heev uas tuaj yeem hloov cov hlau uas tau siv yav dhau los. Ansix Tech tswj hwm cov ntaub ntawv ntau yam los coj cov neeg siv khoom mus rau qhov kev xaiv zoo tshaj plaws raws li cov khoom siv kho tshuab, kev sib raug zoo ntawm lub cev, thiab tus nqi.

 

Muaj ntau tsev neeg cov khoom siv yog cov thawj coj hauv kev tsim cov pob txha nab:

 

Thermoplastic Polyurethane (TPU): Qhov no yog ib qho kev xaiv nrov zuj zus rau cov pob txha nab. TPU muaj cov khoom sib xyaw ua ke: cov qauv yooj ywm, tiv taus kev khoov, tiv taus tshuaj lom neeg zoo rau cov tshuaj tua kab mob xws li ethylene oxide (EtO), thiab lo rau kev ua kom zoo. Nws lub durometer (hardness) tuaj yeem kho kom ua tiav qhov "xav" thiab kev ywj pheej uas xav tau rau lub endoscope.

 

Polyether Ether Ketone (PEEK): Thaum daim ntawv thov xav tau qhov siab tshaj plaws hauv lub zog, tiv taus kub, thiab hydrolytic stability, PEEK yog cov khoom siv xaiv. Cov thermoplastic crystalline thermoplastic no muaj kev ua tau zoo heev tuaj yeem tiv taus kev ua kom huv si thiab cov tshuaj lom neeg hnyav, ua rau nws zoo tagnrho rau cov ntawv thov endoscopic uas xav tau tshaj plaws, txawm tias tus nqi siab dua.

 

Lwm Cov Yas Engineering: Polyetherimide (PEI/Ultem) thiab Polyphenylsulfone (PPSU) muaj lub zog zoo heev, tawv, thiab tiv taus kev tua kab mob, muab cov kev xaiv pheej yig ntawm TPU thiab PEEK.

 

Ansix Tech txoj kev tsim nqi nthuav dav mus rau kev tsim kho tus nqi ntawm cov khoom siv. Cov engineers ntawm lub tuam txhab tshawb nrhiav cov kev xaiv xws li kev sib xyaw ua ke uas tau pom zoo lossis cov khoom siv uas muaj cov minerals uas tuaj yeem txo cov khoom siv raw los ntawm 5-15% yam tsis muaj kev cuam tshuam rau cov khoom tseem ceeb ntawm cov pob txha nab tiav lawm.

 

Tshooj V: Kev Tsim Khoom thiab Kev Tshawb Nrhiav Kev Txhim Kho Cov Txheej Txheem

Thaum lub pwm ua tiav thiab cov khoom siv xaiv, qhov kev tsom mus rau pem teb Hoobkas. Ansix Tech ua haujlwm plaub lub hauv paus tsim khoom nrog ntau dua 260 lub tshuab txhaj tshuaj molding, tab sis nws tsis yog qhov ntsuas me me uas txhais nws lub peev xwm - nws yog kev nrhiav kev ua kom zoo dua qub.

 

Kev Sib Tw Txhaj Tshuaj Molding: Kev txhaj tshuaj pob txha nab yog ib qho kev kawm zoo hauv kev txhaj tshuaj nyias nyias. Cov yas uas yaj yuav tsum taug kev hla cov ntu nyias heev thiab sau cov yam ntxwv nyuaj yam tsis khov tawm. Qhov no xav tau kev tswj hwm qhov ceev ntawm kev txhaj tshuaj, siab, thiab kub. Cov txheej txheem no nyuaj dua los ntawm qhov xav tau los tswj hwm ib puag ncig chav huv (ISO Class 8) kom ntseeg tau tias cov khoom tsis muaj kuab paug.

 

Kev Txhim Kho Kom Zoo Dua: Txhua ob vib nas this uas raug tshem tawm ntawm lub voj voog molding txhais tau tias muaj peev xwm ntau dua thiab tus nqi qis dua. Ansix Tech siv Design of Experiments (DOE) los txiav txim siab qhov rais ua haujlwm zoo tshaj plaws. Los ntawm kev kho cov kev teeb tsa xws li lub sijhawm txias, lawv tau ua tiav cov txiaj ntsig zoo. Piv txwv li, kev txo lub sijhawm txias los ntawm 30 vib nas this mus rau 25 vib nas this tuaj yeem ua rau muaj kev ua haujlwm ntau dua 20% thaum tseem txo kev siv zog.

 

Kev Tswj Tus Nqi Los Ntawm Kev Siv Tshuab: Lub tuam txhab koom ua ke ntau lub hauv paus ntsiab lus tsim khoom ntse. Cov txheej txheem Ib Feeb Hloov Pauv Tuag (SMED) txo cov sijhawm hloov pwm txog li 60%, ua kom cov tshuab ua haujlwm tau zoo. Kev siv cov tshuab txhaj tshuaj servo-hluav taws xob muab kev raug siab thaum siv zog tsawg dua txog li 60% dua li cov tshuab hydraulic ib txwm muaj, ncaj qha txo cov pa roj carbon thiab cov nqi ua haujlwm ntawm txhua qhov.

 

Tshooj VI: Kev Ntsuam Xyuas Zoo thiab Kev Pom Zoo

Hauv kev lag luam khoom siv kho mob, qhov zoo tsis yog ib qho kev cia siab; nws yog ib qho kev txib. Ntawm Ansix Tech, kev lees paub zoo yog ib qho kev sib koom ua ke, lub sijhawm tiag tiag. Cov txheej txheem yog tswj hwm los ntawm Statistical Process Control (SPC). Cov sensors hauv pwm thiab cov tshuab pom kev saib xyuas cov yam ntxwv tseem ceeb rau txhua lub voj voog, tsim "digital fingerprint" rau txhua qhov txhaj tshuaj. Qhov no ua rau pom kev hloov pauv tiag tiag, tso cai rau cov neeg ua haujlwm cuam tshuam tam sim ntawd thiab tiv thaiv kev tsim cov khoom seem. Txoj hauv kev no tuaj yeem txo cov nqi tsis zoo los ntawm qhov nruab nrab ntawm kev lag luam ntawm 3% mus rau qis li 0.5%.

 

Kev lees paub yog ib qho txheej txheem ntau theem. Nws pib nrog Kev Tshuaj Xyuas Khoom Siv Thawj Zaug (FAI) siv Cov Tshuab Ntsuas Sib Koom Tes (CMMs) los xyuas kom meej tias txhua qhov ntev ntawm thawj qhov sib xws nrog CAD qauv zoo meej. Kev sim ua haujlwm ua raws li, xyuas kom meej tias cov pob txha nab molded articulates raws li tsim. Qhov kev taug qab tag nrho no - los ntawm cov khoom siv raw mus rau qhov kawg ntim - yog lub hauv paus ntawm ISO 13485 system, ua rau muaj kev tshuaj xyuas sai sai yog tias muaj teeb meem tshwm sim.

 

Tshooj VII: Kev Ntim Khoom, Kev Xa Khoom, thiab Kev Txo Tus Nqi Tag Nrho

Tus nqi uas Ansix Tech muab tau ua rau theem kawg ntawm kev ntim khoom thiab kev xa khoom. Vim paub tias lub sijhawm xa mus rau kev lag luam yog qhov tseem ceeb, lub tuam txhab txoj haujlwm ua ke ua kom ntseeg tau tias kev hloov pauv sai. Cov khoom raug ntxuav thiab ntim rau hauv lub hnab hauv chav huv, npaj txhij rau kev tua kab mob. Lub ntim khoom nws tus kheej tuaj yeem hloov kho kom haum rau tus neeg siv khoom cov txheej txheem sib dhos tshwj xeeb, txawm tias qhov ntawd yog kev ntim khoom ntau lossis cov tais tua kab mob tsim tshwj xeeb.

 

Thaum kawg, qhov txiaj ntsig rau Ansix Tech cov neeg siv khoom yog ntsuas los ntawm tag nrho cov nqi xa khoom ntawm ib qho khoom tsim nyog thiab txhim khu kev qha. Qhov no tsis yog hais txog kev txiav cov ces kaum tab sis hais txog kev tsim lawv tawm. Kev txuag nqi tau pom thoob plaws peb qhov ntev:

 

Khoom Siv: Los ntawm kev xaiv cov khoom zoo thiab kev siv cov khoom sau lossis cov khoom sib xyaw uas tau pom zoo.

 

Cov Txheej Txheem: Los ntawm kev ua kom lub sijhawm voj voog zoo dua, txo kev siv hluav taws xob (txog li 30%), thiab nce cov txiaj ntsig, lub peev xwm tsim khoom tau nce ntau dua 20%.

 

Cov Cuab Yeej Siv thiab Qhov Zoo: Los ntawm kev tiv thaiv qhov tsis zoo los ntawm kev sim thiab kev txij nkawm kwv yees, kev ua haujlwm dua thiab kev pov tseg raug txo los ntawm 60-70%, thiab cov nqi kho pwm raug txo kom txog li 40%.

 

Xaus Lus: Kev Koom Tes Rau Yav Tom Ntej ntawm Kev Kho Mob

Kev nce qib ntawm lub gastroscope pov tseg yog qhov kev hloov pauv mus tas li hauv kev xa khoom kho mob. Nws xav tau ib hom kev koom tes tsim khoom tshiab - ib qho uas tuaj yeem hla qhov sib txawv ntawm qhov tseeb ntawm cov khoom siv kho mob thiab kev qhuab ntuas tus nqi ntawm kev siv ib zaug xwb. Ansix Tech, nrog nws lub hauv paus 28 xyoo, kev sib xyaw ua ke ntawm kev xav, thiab txoj hauv kev tsav tsheb ntawm cov ntaub ntawv, sawv cev ua tus thawj coj tseem ceeb hauv qhov chaw no.

 

Rau cov pob txha nab gastroscope pov tseg, Ansix Tech muab tus choj los ntawm lub tswv yim nyuaj mus rau qhov tseeb uas npaj txhij rau kev ua lag luam. Los ntawm kev paub txhua kauj ruam ntawm cov txheej txheem - los ntawm DFM thiab kev tshawb fawb txog cov khoom siv mus rau kev txhaj tshuaj kom raug thiab kev lees paub zoo - lub tuam txhab tsis yog tsuas yog tsim cov khoom xwb; nws tsim kev ntseeg siab, txo tag nrho cov nqi, thiab txhawb nqa cov neeg tsim kho tshiab kho mob kom coj cov cuab yeej cawm neeg tom ntej rau lub ntiaj teb.

 

Cov Ntaub Ntawv Tiv Tauj:

Yog tias koj muaj lus nug txog koj qhov project pwm pob txha nab gastroscope pov tseg, koj tuaj yeem tiv tauj Ansix Tech ntawm info@ansixtech.com lossis tiv tauj lawv tus thawj coj kev tshaj lij, Stephen, ntawm stephen@ansixtech.com.

 

Txog Ansix Tech:

Ansix Tech Limited, tau tsim tsa xyoo 1998, yog ib lub tuam txhab thoob ntiaj teb uas ua cov khoom siv txhaj tshuaj yas. Lub tuam txhab no muaj ntau tshaj 30,000 lub pwm tsim tawm, thiab tshwj xeeb hauv kev tsim cov khoom siv rau kev kho mob, tsheb, thiab kev lag luam khoom siv hluav taws xob. Ansix Tech muaj daim ntawv pov thawj ISO 9001, ISO 14001, IATF 16949, thiab ISO 13485 thiab muaj ntau lub chaw ua haujlwm thoob plaws Suav teb thiab Nyab Laj.

 

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog Disposable Gastroscope Snakebone Mould, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav hloov koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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