Tsarin firam ɗin carbon na DJI FPV

Tsarin firam ɗin carbon na DJI FPV

 

Daidaito Ya Kamata Ta Yi Tashi: A Ciki Ansix Fasaha ta Ƙwarewa wajen Samar da Mold don Jirgin FPV na DJI

A cikin duniyar tseren jiragen sama marasa matuki na farko (FPV), kowace gram tana da muhimmanci, kuma kowace milise daƙiƙa tana da muhimmanci. A tsakiyar babban jirgin ruwan tsere na DJI na FPV akwai wani muhimmin sashi mai ƙarfi: tsarin haɗakar fiber na carbon. Wannan kwarangwal ɗin tsarin dole ne ya kasance mai sauƙi sosai don haɓaka saurin gudu da lokacin tashi, duk da haka yana da ƙarfin jure tasirin sauri. Ga Ansix Tech, babbar runduna a cikin kera mold daidai, aikin ƙirƙirar molds na allura don wannan firam ɗin ci gaba ba wani tsari bane kawai - ƙalubale ne da ke buƙatar cikakken haɗin kimiyyar kayan aiki, injiniyanci na zamani, da kuma aiwatar da tattalin arziki. Manufarsu: tsara da gina Tsarin Mold wanda zai iya samar da ingantaccen sashi yayin da yake rage jimlar farashin kayan ga abokin cinikin su.

 

Wannan shine labarin yadda ci gaba ya kasance Yin Mold yana mai da ƙira ta zamani zuwa gaskiya mai gani da aiki mai girma.

 

Gidauniyar: Me Yasa Haɗaɗɗen Fiber na Carbon don Jiragen Sama marasa matuƙa?

Kafin a zurfafa cikin tsarin, dole ne a fahimci ɓangaren da yake ƙirƙira. Haɗaɗɗun zare na carbon sun zama kayan da ake so don jiragen sama marasa aiki masu ƙarfi, kuma saboda dalilai masu ƙarfi. Tare da yawan 1.5-2.0 g/cm³ kawai, suna ba da rabo mai ƙarfi-da-nauyi, ko "ƙarfi na musamman," wanda ya fi ƙarfe na gargajiya kamar aluminum. Ga jirgin sama mara matuƙi, wannan yana fassara kai tsaye zuwa tsawan lokacin tashi da ƙaruwar ƙarfin ɗaukar kaya. Bugu da ƙari, kayan suna nuna kyakkyawan juriya ga gajiya da kwanciyar hankali na tsatsa, wanda ke ba su damar bunƙasa a cikin yanayi daban-daban na muhalli.

 

Tsarin DJI FPV yana amfani da tsarin haɗakar zare na carbon, wanda wataƙila ya haɗa da zare na carbon mai ci gaba a cikin matrix na polymer. Wannan yana ba da tauri da ake buƙata don kiyaye daidaitaccen sarrafa tashi da juriya don shan kuzari a cikin haɗari. Masana'antar tana da hanyoyi da yawa don ƙirƙirar irin waɗannan sassan, daga autoclave da gyaran jakar injin zuwa gyaran resin transfer molding (RTM). Ga wani ɓangare da ke buƙatar yanayin ƙasa mai rikitarwa, cikakkun bayanai, da samar da ƙarar firam ɗin drone na mabukaci, allura ko matse thermoplastics da aka ƙarfafa da carbon fiber sau da yawa yana ba da daidaito mafi kyau na aiki, daidaito, da inganci.

 

Mataki na 1: Tsarin Haɗin gwiwa da Tabbatar da Dijital

Tafiyar Ansix Tech ba ta fara da ƙarfe ba, sai dai da bayanai. Ta hanyar amfani da ƙirar sassa na 3D na DJI, injiniyoyin Ansix sun fara nazarin Tsarin Masana'antu (DFM) mai zurfi.

 

Binciken Guduwar Mold (DFM): Kwaikwayon Nasarar

Ta amfani da manhajar kwaikwayo ta zamani, ƙungiyar ta yi cikakken nazarin kwararar mold. Wannan matakin samfurin dijital yana annabta yadda filastik mai kama da zare zai yi aiki a ƙarƙashin matsin lamba yayin da yake cike ramin mold. Injiniyoyi sun yi nazari:

 

Tsarin Cika: Tabbatar da daidaiton cikawa a lokaci guda don guje wa layukan walda a cikin mawuyacin yanayi.

 

Matsi da Zafin Jiki: Gano yankunan da za su iya haifar da matsin lamba mai yawa ko sanyaya da wuri wanda zai iya raunana ɓangaren ko lalata zare.

 

Tsarin Zare: Ana hasashen yadda zaren ƙarfafawa zai daidaita yayin kwarara, kamar yadda wannan yanayin yake nuna halayen ƙarfin anisotropic na ɓangaren ƙarshe kai tsaye.

 

Wannan wurin gwaji na kama-da-wane ya ba Ansix damar inganta tsarin ƙofar shiga—wuraren shiga don filastik—da kuma daidaita kauri na bango a cikin ƙirar sassan kafin a yanke kowane ƙarfe, wanda hakan ke hana sake yin gyaran mold mai tsada.

 

Babban Kalubale a Tsarin Mold

Tsarin firam ɗin ya haifar da ƙalubale na musamman. Ya ƙunshi siririn haƙarƙari masu zurfi don tauri, lanƙwasa masu rikitarwa don iska, da mahimman wuraren hawa waɗanda ke buƙatar kwanciyar hankali mai tsanani. Tsarin ƙira na Ansix ya mayar da hankali kan:

 

Tsarin Sanyaya Mai Ci Gaba: Babban sabon abu ya zo nan. Tashoshin sanyaya na gargajiya masu haƙa madaidaiciya sau da yawa ba za su iya bin tsarin wani ɓangare mai rikitarwa ba, wanda ke haifar da rashin daidaiton sanyaya, warpage na ɓangare, da kuma tsawon lokacin zagayowar. Ansix sun yi amfani da ƙa'idodin DfAM (Zane don Masana'antu Mai Ƙarawa) don tsara tashoshin sanyaya masu daidaitawa. Ta amfani da software na ƙira mai fasali, sun samar da tashoshin sanyaya waɗanda suka yi daidai da siffar ramin, 'yan milimita kaɗan daga saman sa. Wannan hanyar tana tabbatar da cewa ana fitar da zafi daidai, yana rage lokacin sanyaya sosai - sau da yawa mafi girman ɓangaren zagayowar allura - kuma yana rage damuwa ta zafi a cikin ɓangaren.

 

Dabarar Fitar da Kaya: Rusa wani babban ɓangaren zare na carbon mai rikitarwa ba tare da ɓarna ko lalacewar saman ba yana da matuƙar muhimmanci. Ansix ya ƙera tsarin fitar da kaya mai matakai da yawa, wanda ya haɗa da na'urorin ɗaga kaya da na'urorin fitar da kaya da aka sanya a wurare masu mahimmanci don amfani da ƙarfin da ya dace.

 

Mai Gudu da Ƙofa: Domin magance yanayin gogewar kayan da aka cika da carbon, Ansix ya zaɓi tsarin mai gudu mai zafi tare da bututun ƙarfe na musamman. Wannan tsarin yana rage sharar kayan (babu wani sprue mai ƙarfi) kuma yana ba da damar sarrafa zafin jiki daidai, mai zaman kansa ga kowace ƙofa, yana inganta daidaiton cikawa.

 

Mataki na 2: Haɗin gwiwa tsakanin Kayan Aiki - Zaɓin Karfe da Roba

Aikin mold shine tattaunawa tsakanin ƙarfen kayan aiki da polymer ɗin da yake siffantawa.

 

Zaɓin Karfe na Mold: Kashi na Dorewa

Don tsarin firam na DJI FPV, Ansix ya zaɓi ƙarfe mai ƙarfi mai yawan chromium, mai taurare ta hanyar amfani da ƙarfe mai ƙarfi. Wannan zaɓin ya samo asali ne daga dalilai da yawa:

 

Juriyar Kambun: Zaren carbon suna da ƙarfi sosai kuma suna iya lalata ramin mold cikin sauri. Babban taurin ƙarfe da aka zaɓa (yawanci sama da 50 HRC) yana ba da saman da zai daɗe.

 

Juriyar Tsatsa: Wasu polymers na iya fitar da sinadarai masu lalata yayin sarrafawa. Abubuwan da ke cikin chromium suna ba da kariya, suna tabbatar da cewa akwai rami mai tsabta a saman ɗaruruwan dubban zagayowar.

 

Kyakkyawan gogewa: Domin cimma burin da ake so na sheki ko rubutu a kan sassan da ake gani na firam ɗin drone, dole ne ƙarfen ya sami damar yin goge kamar madubi.

 

Zaɓin Kayan Roba: Girke-girken Abokin Ciniki

Duk da cewa takamaiman matakin resin mallakar kamfanin ne, ƙwarewar Ansix ta kasance mai mahimmanci wajen tabbatar da zaɓin kayan DJI. Matrix kusan tabbas thermoplastic ne mai aiki sosai, kamar Nylon (PA) ko Polycarbonate (PC), wanda aka ƙarfafa da 20-40% gajere ko dogon zare na carbon. Wannan haɗin yana ba da:

 

Babban Tauri da Ƙarfi na Musamman: Zaruruwan carbon suna ɗaukar nauyin.

 

Juriyar Tasiri: Tsarin thermoplastic yana ba da ƙarfi.

 

Kwanciyar Hankali: Yana da mahimmanci ga sassan da dole ne su riƙe daidaiton daidaito.

 

Juriyar Sinadarai da Muhalli.

 

Aikin Ansix ya haɗa da daidaita yanayin zafi na mold (ƙarfin dumama da sanyaya) zuwa ga takamaiman yanayin lu'ulu'u na polymer da aka zaɓa, don tabbatar da ingancin sassan.

 

Tebur: Muhimman Abubuwan Da Ake La'akari Da Su A Zaɓar Mold & Kayan Aiki

Mataki na 3: Ingantaccen Kera da Kwarewar Tsarin Aiki

Da aka kulle ƙirar, an fara kera mold ɗin ne a cibiyoyin injinan CNC na zamani na Ansix, kayan aikin EDM (Electrical Discharge Machining), da kuma injunan haƙa rami mai zurfi. An gina hanyoyin sanyaya masu tsari ta amfani da ƙera ƙarin ƙarfe (buga 3D), layi-layi, kai tsaye a cikin abubuwan da aka saka mold ɗin.

 

Crucible: Kalubale a Tsarin Gina Allura

Haɗaɗɗen fiber na carbon yana gabatar da ƙalubale na musamman da Ansix ya sha wahala:

 

Karyewar Zare da Hanya: Ragewa da yawa yayin allura na iya karya zaruruwan ƙarfafawa, rage ƙarfin sassan. Ansix ya inganta ƙirar sukurori da kuma bayanan saurin allura don kiyaye tsawon zare.

 

Alamomin Yaɗuwa da Nutsewa: Bambancin raguwar da ke tsakanin resin da zare, tare da sanyaya mara daidaito, na iya haifar da karkacewa. Tsarin sanyaya mai tsari shine babban makamin da ake amfani da shi wajen magance wannan, wanda aka tallafa ta hanyar daidaita matsin lamba da lokaci a cikin marufi.

 

Lalacewar da ke Shafawa: Yawan kwararar kayan gogewa ya tilasta amfani da ƙarfe da shafi masu jure lalacewa, da kuma jadawalin kulawa da aka tsara don mold ɗin.

 

Ingantawa don Inganci da Farashi

Tsarin Ansix na rage farashi yana cikin kowane mataki:

 

Rage Lokacin Zagaye: Tashoshin sanyaya yanayi sune ginshiƙai a nan. Ta hanyar rage lokacin sanyaya sosai, adadin sassan da ake samarwa a kowace rana yana ƙaruwa sosai, yana rage farashin kowane sashi. Nazarin shari'o'i ya nuna irin wannan haɓakawa yana haɓaka samarwa da sama da kashi 28%.

 

Inganta Yawan Kayan Aiki: Tsarin mai gudu yana kawar da sharar sanyi. Bugu da ƙari, ta hanyar samun babban yawan amfanin farko (rage yawan tarkace) ta hanyar tagogi masu ƙarfi, ana sarrafa farashin kayan kai tsaye.

 

Tsawon Kayan Aiki: Mafi kyawun ƙarfe da ƙirar tsari mai kyau suna rage lokacin aiki don gogewa da gyara mold, yana tabbatar da ƙarin sa'o'i masu amfani akan matsi na allura.

 

Mataki na 4: Inganci, Isarwa, da Alƙawarin Fasaha na Ansix

Kula da inganci ba matakin dubawa ba ne amma tsari ne da aka samo asali tun daga farko. Ansix ta yi amfani da na'urar aunawa ta Coordinate Measuring Machine (CMM) na kayan farko daga mold, tana kwatanta su kai tsaye da samfurin CAD na asali don tabbatar da kamala. An kuma tabbatar da muhimman halayen injiniya na firam ɗin da aka ƙera, kamar tauri da ƙarfin tasiri.

 

An shirya ƙarshen mold ɗin da aka yi masa tsari sosai don isar da shi cikin sauri. Gudanar da ayyukan Ansix ya tabbatar da cewa duk wani muhimmin ci gaba—amincewa da ƙira, siyan ƙarfe, injina, gwadawa, da kuma ɗaukar samfur—an cimma shi bisa ga lokaci, wanda hakan ya kai mold ɗin ga abokin ciniki ba tare da jinkiri ba.

 

Isar da Aminci da Daraja

Aikin firam ɗin DJI FPV ya nuna babban falsafar Ansix Tech: kera kayayyaki daidai injin ƙirƙirar ƙima ne. Ta hanyar saka hannun jari a cikin ƙira mai ci gaba (kamar DfAM da sanyaya kayayyaki) da kuma masana'antu masu ƙarfi, suna samar da mold wanda ba wai kawai yana yin cikakken aiki ba amma yana yin hakan da sauri, mafi aminci, kuma tare da ƙarancin ɓata. Wannan yana fassara kai tsaye zuwa ƙarancin kuɗin mallaka ga abokin ciniki - ba kawai mold mai rahusa ba, har ma da sashi mai rahusa akan duk tsawon lokacin samarwa.

 

Ga kamfanoni kamar DJI, waɗanda ke haɓaka iyakokin fasaha, abokin tarayya kamar Ansix yana ba da ingantaccen masana'antu wanda ke ba da damar ƙirƙira ya yi fice. A cikin sararin gasa na fasahar jiragen sama marasa matuƙa, inda aiki da farashi ke ayyana nasara, babban aikin da ba a gani na ƙirar sau da yawa shine abin da ke sa nasara ta yiwu.

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi tsarin firam ɗin fiber carbon na DJI FPV, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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