DJI FPV kabhoni fiber furemu mold
DJI FPV kabhoni fiber furemu mold
Kururama Kunobhururuka: Mukati Ansix Unyanzvi hweTechnology pakugadzira Mold yeDJI's FPV Drone
Munyika ine matambudziko makuru ekumhanya kwemadrone anoonekwa nemunhu wekutanga (FPV), gramu yega yega inokosha, uye millisecond yega yega inokosha. Pakati pedrone yepamusoro yeDJI yeFPV racing drone pane chinhu chakakosha, chinoshanda zvakanyanya: furemu yayo yecarbon fiber composite. Iyi skeleton yechimiro inofanira kunge yakareruka zvakanyanya kuti iwedzere kugona uye nguva yekubhururuka, asi iine simba rekutsungirira kurohwa nekukurumidza. Kune Ansix Tech, simba rinotungamira mukugadzira mold nemazvo, chirongwa chekugadzira majekiseni einjini yefuremu iyi yepamusoro chaisangova chimwe chinhu - chaive chinetso chaida kusanganiswa kwakazara kwesainzi yezvinhu, mainjiniya epamusoro, uye hunyanzvi hwehupfumi. Basa ravo: kugadzira nekuvaka Sisitimu yeForoma izvo zvinogona kugadzira chikamu chakanaka zvikuru uku zvichideredza zvakanyanya mutengo wechikamu chemutengi wavo.
Iyi ndiyo nyaya yekuti vakafambira mberi sei Kugadzira Mould inoshandura dhizaini yemazuva ano kuita chinhu chinobatika uye chinoshanda zvakanyanya.
Nheyo: Nei Carbon Fiber Composites yeDrones?
Usati wanyatsoongorora chiumbwa ichi, unofanira kunzwisisa chikamu chachinogadzira. Ma carbon fiber composites ave chinhu chinosarudzwa nema drones anoshanda zvakanyanya, uye nezvikonzero zvinogutsa. Nekuwanda kwe 1.5-2.0 g/cm³ chete, anopa chiyero chesimba-ku-huremu chakasiyana, kana "simba rakati wandei," kupfuura simbi dzechinyakare senge aruminiyamu. Kune drone, izvi zvinoshandurwa zvakananga munguva refu yekubhururuka uye kuwedzera kwemutoro. Uyezve, zvinhu izvi zvinoratidza kudzivirira kuneta kwakanyanya uye kugadzikana kwengura, zvichivabvumira kukura mumamiriro akasiyana-siyana ezvakatipoteredza.
Furemu yeDJI FPV inoshandisa chimiro chekabhoni fiber, pamwe ichibatanidza kabhoni fibers inoenderera mberi mukati mepolymer matrix. Izvi zvinopa kusimba kunodiwa kuchengetedza kudzora ndege kwakarurama uye kutsungirira kupinza simba mutsaona. Indasitiri iyi ine nzira dzakasiyana siyana dzekugadzira zvikamu zvakadaro, kubva ku autoclave ne vacuum bag molding kusvika ku resin transfer molding (RTM). Kune chimwe chikamu chinoda geometries dzakaoma, ruzivo rwakadzama, uye kugadzirwa kwehuwandu hwe consumer drone frame, injection kana compression molding ye carbon fiber-reinforced thermoplastics inowanzopa chiyero chakakodzera chekushanda, kunyatsojeka, uye kushanda zvakanaka kwemari.
Chikamu 1: Kugadzira Pamwe Chete uye Kusimbiswa Kwedhijitari
Rwendo rweAnsix Tech rwakatanga kwete nesimbi, asi nedata. Vachishanda kubva pakugadzira zvikamu zve3D zveDJI, mainjiniya eAnsix vakatanga ongororo yakangwara yeDesign for Manufacturability (DFM).
Kuongorora Kuyerera Kwemould (DFM): Kubudirira Kwekufananidzira
Vachishandisa software yepamusoro yekufananidzira, timu iyi yakaita ongororo yakakwana yekuyerera kwemold. Iyi digital prototyping phase inofanotaura kuti purasitiki ine viscous, yakazara nefiber ichaita sei kana yamanikidzwa painozadza mold cavity. Mainjiniya akaongorora:
Mapatani Ekuzadza: Kuve nechokwadi chekuti kuzadza kwakaringana, panguva imwe chete kudzivirira mitsetse yekubatanidza munzvimbo dzakaoma.
Kudzvanyirira uye Kupisa: Kuona nzvimbo dzinogona kukonzera kushushikana kwakanyanya kana kutonhorera nguva isati yakwana izvo zvinogona kunetesa chikamu kana kukuvadza mafiber.
Kutungamira kweFiber: Kufanotaura kuti mafiber anosimbisa achaita sei panguva yekuyerera, sezvo kutungamira uku kuchiratidza zvakananga hunhu hwesimba re anisotropic rechikamu chekupedzisira.
Nzvimbo iyi yekuyedza yakabvumira Ansix kugadzirisa sisitimu yegeti—nzvimbo dzekupinda dzepurasitiki—uye kugadzirisa ukobvu hwemadziro mukugadzirwa kwezvikamu simbi isati yachekwa, zvichidzivirira kugadziriswazve kwemould kunodhura.
Matambudziko Makuru muKugadzira Mold
Dhizaini yefuremu iyi yaive nematambudziko chaiwo. Yaive nembabvu dzakatetepa, dzakadzika kuti iome, makomba akaomarara emhepo, uye nzvimbo dzakakosha dzekuisa dzinoda kugadzikana kwakanyanya. Maitiro ekugadzira aAnsix akatarisa pane:
Dhizaini Yepamusoro Yekutonhodza Sisitimu: Chinhu chitsva chakakosha chakauya pano. Nzira dzekutonhodza dzechinyakare dzakaboorwa zvakananga dzinowanzo tadza kutevedzera maitiro akaomarara echikamu, zvichikonzera kutonhora kusina kuenzana, kupwanyika kwechikamu, uye nguva refu yekutenderera. Ansix yakashandisa misimboti yeDfAM (Design for Additive Manufacturing) kugadzira nzira dzekutonhodza dzakafanana. Vachishandisa software yekugadzira ine parameterized, vakagadzira nzira dzekutonhodza dzakatenderera zvakafanana chimiro chegomba, mamirimita mashoma kubva pamusoro paro. Nzira iyi inoita kuti kupisa kubviswe zvakaenzana, zvichideredza nguva yekutonhodza zvikuru—kazhinji chikamu chikuru chenguva yekupinza—uye kuderedza kushushikana kwekupisa muchikamu.
Nzira Yekubvisa Kabhoni: Kubvisa chikamu chikuru, chakaoma kunzwisisa chekabhoni pasina kukanganisa kana kukuvara kwenzvimbo kwakakosha. Ansix yakagadzira sisitimu yekuburitsa kabhoni ine matanho akawanda, yakabatana, iine ma lifters akawanda nema sleeve ejectors akaiswa munzvimbo dzakarongeka kuti ashandise simba rakaringana.
Runner and Gating: Kuti ikwanise kubata nekukwesha kwezvinhu zvakazadzwa nekabhoni, Ansix yakasarudza sisitimu yerunner inopisa ine ma nozzles akasimba. Sisitimu iyi inoderedza marara ezvinhu (hapana sprue yakasimba) uye inobvumira kudzora tembiricha kwakanyatsojeka, kwakazvimirira pagedhi rega rega, zvichivandudza kugadzikana kwekuzadza.
Chikamu chechipiri: Kubatana kwezvinhu - Kusarudza Simbi nePurasitiki
Kushanda kweforoma ihurukuro pakati pesimbi yechishandiso nepolymer yainoumba.
Kusarudzwa kweSimbi yeMould: Mutsipa weKugara kwenguva refu
Pachiumbwa chefuremu cheDJI FPV, Ansix yakasarudza simbi yepamusoro-soro ine chromium yakawanda, inoomesa zvinhu. Sarudzo iyi yakakonzerwa nezvinhu zvakati wandei:
Kuramba Kukwesha: Fiber dzekabhoni dzinokwesha zvakanyanya uye dzinogona kupwanya furu nekukurumidza. Kuomarara kwakanyanya kwesimbi yakasarudzwa (kazhinji kupfuura 50 HRC) kunoita kuti igare kwenguva refu.
Kuramba Kuora: Mamwe mapolymer anogona kuburitsa zvinhu zvinoparadza panguva yekugadzirisa. Chromium iri muchinhu ichi inopa dziviriro, zvichiita kuti pave nechinhu chisina kuchena pamusoro pemadenderedzwa ezviuru.
Kupenya Kwakanaka: Kuti simbi ipenye zvakanaka kana kuti ine magadzirirwo anodiwa pamativi anoonekwa efuremu yedrone, simbi inofanira kukwanisa kupenya segirazi.
Kusarudzwa Kwezvinhu zvePurasitiki: Resipi Yemutengi
Kunyange zvazvo resin grade chaiyo iri yega, hunyanzvi hwaAnsix hwakakosha pakusimbisa sarudzo yezvinhu zveDJI. Matrix inenge iri thermoplastic inoshanda zvakanyanya, senge Nylon (PA) kana Polycarbonate (PC), yakasimbiswa ne20-40% short kana long carbon fibers. Musanganiswa uyu unopa:
Kusimba Kwakanyanya: Fiber dzekabhoni dzinotakura mutoro.
Kuramba Kukanganiswa: Thermoplastic matrix inopa kusimba.
Kugadzikana Kwemadimikira: Zvakakosha kune zvikamu zvinofanirwa kuchengetedza kurongeka kwakarurama.
Kusabatwa nemakemikari uye zvakatipoteredza.
Basa raAnsix raisanganisira kugadzirisa chimiro chekupisa chemold (kupisa nekutonhodza) kuti chienderane nemaitiro chaiwo e crystallization ye polymer yakasarudzwa, zvichiita kuti zvikamu zvive zvakanaka.
Tafura: Zvinhu Zvinokosha Pakusarudza Mould & Material
Danho rechitatu: Kugadzira Nekunyatsoongorora uye Kuziva Maitiro
Dhizaini yacho yakavharwa, kugadzirwa kweforoma kwakatanga panzvimbo dzeAnsix dzekugadzira machining dzeCNC dzemazuva ano, michina yeEDM (Electrical Discharge Machining), uye michina yekuboorera yakadzama. Nzira dzekutonhodza dzakagadzirwa dzichishandisa simbi yekuwedzera (3D printing), layer by layer, zvakananga mumold inserts.
Crucible: Matambudziko muKugadzira Jekiseni
Kugadzira zvinhu zvakagadzirwa nekabhoni fiber zvinopa zvipingamupinyi zvakasiyana izvo Ansix aifanira kukunda:
Kupwanyika kweFiber uye Kurongeka: Kucheka zvakanyanya panguva yekubaya kunogona kupwanya mafiber ekusimbisa, zvichideredza simba rezvikamu. Dhizaini yeAnsix yakagadziriswa uye mapurofayiri ekumhanya kwejekiseni kuchengetedza hurefu hwefiber.
Zviratidzo zveWarpage neSink: Musiyano wekupwanyika pakati pe resin nefibers, pamwe chete nekutonhodza kusina kuenzana, zvinogona kukonzera kukanganiswa. Sisitimu yekutonhodza yakafanana ndiyo yaive chombo chikuru chekurwisa izvi, ichitsigirwa nekunyatsogadzirisa kumanikidzwa kwepakeji nenguva.
Kupfeka Zvisina Kunaka: Kufamba kwenguva refu kwezvinhu zvinokwesha kwakaita kuti pave nesimbi dzisingapfeki uye machira asingadi kupfekwa, uye purogiramu yakarongwa yekugadzirisa chiumbwa chacho.
Kugadzirisa Kubudirira uye Mutengo
Maitiro aAnsix ekuderedza mitengo anowanikwa mumatanho ese:
Kuderedza Nguva Yekutenderera: Nzira dzekutonhodza dzinoenderana nemaitiro emagetsi ndidzo dzinonyanya kukosha pano. Nekuderedza nguva yekutonhodza zvakanyanya, huwandu hwezvikamu zvinogadzirwa pazuva hunowedzera zvakanyanya, zvichideredza mutengo pachikamu chimwe nechimwe. Zvidzidzo zvinoratidza kuti kugadzirisa kwakafanana kuri kuwedzera kugadzirwa neanopfuura 28%.
Kugadzirisa Kubudirira Kwezvinhu: Sisitimu yekupisa inobvisa marara emvura inotonhora. Uyezve, nekuwana goho rekutanga rakawanda (kuderedza zvikamu zvetsvina) kuburikidza nemahwindo ekugadzirisa akagadzikana, mitengo yezvinhu zvekugadzira inodzorwa zvakananga.
Kugara Kwenguva Refu Yechishandiso: Simbi yepamusoro uye dhizaini yekungwarira inoderedza nguva yekushanda kwekupukuta nekugadzirisa mold, zvichiita kuti maawa ekushanda abudirire pakushandisa injection press.
Chikamu chechina: Hunhu, Kuendesa, uye Kuzvipira kweAnsix Tech
Kudzora mhando hakusi danho rekuongorora asi maitiro akadzika midzi kubva pakutanga. Ansix yakashandisa Coordinate Measuring Machine (CMM) scans yezvinhu zvekutanga kubva muchiumbwa, vachizvienzanisa zvakananga neCAD model yekutanga kuti vaone kukwana kwemativi acho. Hunhu hwakakosha hwemafuremu akaumbwa, hwakadai sekuomarara uye simba rekukanda, hwakaongororwawo.
Mould yekupedzisira, yakanyatsogadzirwa nemakreti yakagadzirwa kuti itumirwe nekukurumidza. Kutarisirwa kwepurojekiti kwakabatana kweAnsix kwakaita kuti zvese zvakakosha - kubvumidzwa kwedhizaini, kutenga simbi, kugadzira michina, kuyedza, uye kutora sampuli - zviitwe panguva yakatarwa, zvichiita kuti mould isvike panzvimbo yekugadzirwa kwemutengi pasina kunonoka.
Kupa Kuvimbika uye Kukosha
Chirongwa cheDJI FPV frame chinoratidza hunhu hwakakosha hweAnsix Tech: kugadzira zvinhu nemazvo injini yekugadzira kukosha. Nekudyara mari mukugadzira zvinhu zvepamusoro (senge DfAM uye conformal cooling) uye kugadzira zvinhu zvakasimba, vanopa mold isingangove chikamu chakanaka chete asi inoita nekukurumidza, yakavimbika, uye isina marara akawanda. Izvi zvinoreva kuti mutengi anowana mutengo wakaderera wekuva muridzi wemold - kwete mold yakachipa chete, asi chikamu chakachipa muhupenyu hwese hwekugadzira.
Kune makambani akaita seDJI, achisundira miganhu yetekinoroji, mubatsiri akaita seAnsix anopa hunyanzvi hwekutanga hwekugadzira hunobvumira hunyanzvi kuti hubudirire zvechokwadi. Mumakwikwi etekinoroji yemadrone, uko kushanda nemutengo zvinotsanangura kubudirira, hunyanzvi husingaonekwe hwechiumbwa ndihwo hunowanzoita kuti kukunda kukwanisike.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neDJI FPV carbon fiber frame mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com
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