Firam ɗin Gilashin Ido na Kayan EMS TR90
Firam ɗin Gilashin Ido na Kayan EMS TR90
Ansix Injiniyan Daidaito na Fasaha: Sake fasalta Kera Kayan Gashi ta amfani da Ingantaccen Tsarin Injection na TR90
Kammalallen Kayan Ganuwa na Zamani: Fasaha da Kimiyyar Kayan Ganuwa na Zamani
A kasuwar gashin ido ta duniya mai gasa sosai, kirkire-kirkire da inganci ba wai kawai fa'idodi ba ne - su ne muhimman abubuwa. A sahun gaba na wannan juyin halitta akwai Ansix Tech, ƙwararre a fannin gyaran allurar daidai gwargwado wanda ya ƙware a cikin tsarin ƙera firam ɗin gilashin ido na EMS TR90. Tare da kimanin samar da firam ɗin gilashin filastik sama da miliyan 400 a duk duniya kowace shekara, masana'antun suna fuskantar matsin lamba mai yawa don daidaita inganci mai kyau tare da rage farashi mai tsauri. Ansix Tech ta mayar da martani ta hanyar ƙirƙirar falsafar masana'antu gaba ɗaya wacce ke canza dukkan zagayowar samarwa, daga kimiyyar kayan masarufi zuwa isarwa ta ƙarshe, ta cimma raguwar farashin kayan da ke sake fasalta masana'antu. ƙa'idodi.
Wannan labarin yana bincika tafiyar da ta dace ta ƙirƙirar firam ɗin gilashin ido na TR90, tare da zurfafa bincike kan kowane muhimmin mataki na tsarin Ansix Tech. Ya bayyana yadda ƙwarewar dabarun kimiyya, injiniyan hasashen yanayi, da inganta tsari ba wai kawai ke samar da firam masu ɗorewa da sauƙi ba, har ma yana ba da ƙima da aminci mara misaltuwa ga samfuran duniya.
Babban Kayan Aiki: Cire Shirye-shiryen Kimiyyar EMS TR90
Tafiyar tsarin Ansix Tech ta fara ne da fahimtar ainihin abin da ke cikinsa: EMS TR90 (Grilamid® TR 90), wani nau'in Polyamide 12 (PA12) mai inganci wanda kamfanin sinadarai na Switzerland EMS-GRIVORY ya ƙera.
Sau da yawa ana tallata TR90 a matsayin "titanium na filastik" saboda ƙarfinsa da nauyinsa na musamman. A matsayinsa na kayan thermoplastic na semi-crystalline, yana da tsarin kwayoyin halitta na musamman wanda ke ba shi halayen "ƙwaƙwalwa"; idan aka lanƙwasa ko aka yi masa rauni, zai iya komawa ga siffarsa ta asali, wani muhimmin fasali ga kayan ido masu ɗorewa. Sifofinsa na zahiri sun sa ya zama kayan da aka fi so don firam ɗin zamani masu aiki sosai:
Nauyin Mai Sauƙi Mai Tsanani: Da yawansa na 1.14-1.15 g/cm³, ya fi firam ɗin acetate na gargajiya sauƙi kuma kusan kashi 85% na nauyin nailan na yau da kullun. Firam ɗin zai iya nauyin gram 10-15 kaɗan.
Ƙarfin Dorewa: Kayan yana nuna juriya mai ban mamaki ga rauni da karyewa, yana sa firam ɗin su zama lafiya ga wasanni da salon rayuwa mai aiki.
Babban Juriyar Sinadarai: Yana jure wa lalacewa daga fallasa UV, gumi, da sauran sinadarai na yau da kullun, yana tabbatar da dorewar launi da kwanciyar hankali.
Dacewar Halitta: An tabbatar da cewa ya bi ƙa'idodin abinci na EU da na FDA, yana da rashin lafiyar jiki kuma yana da aminci don taɓa fata na dogon lokaci, ya dace da masu amfani da shi masu hankali da yara.
Kwarewar Ansix Tech ta fara ne da zaɓar mafi kyawun nau'in TR90 daga fayil ɗin EMS, wanda ya haɗa da maki tare da ingantaccen kwanciyar hankali na UV (TR90 UV) ko takamaiman rukuni na launuka (misali, TR90-HELLBLAU). Zaɓin kai tsaye yana shafar kyau, aiki, da iyawar kerawa.
Daga Tsarin Zane zuwa Samfurin Samfura: Hanyar Zane Mai Inganci
Kafin a yanke ƙarfe don yin ƙira, ƙirar firam ɗin tana fuskantar ingantaccen tantancewa na dijital da na zahiri. Wannan matakin farko shine inda ake gano matsalolin samarwa da warware su, wanda ke adana kuɗi da lokaci mai yawa a nan gaba.
Tsarin Kera (DFM) da Binciken Gudun Mold: Injiniyoyin Ansix Tech suna gudanar da kwaikwaiyon Injiniyan Taimakawa Kwamfuta (CAE) ta amfani da manhajoji kamar Autodesk Moldflow. Waɗannan nazarin suna kwaikwayon yadda narkakken TR90 zai gudana, ya cika, ya sanyaya, kuma ya ragu a cikin mold na kama-da-wane. Ƙungiyar tana nazarin lahani kamar tarkon iska, layukan walda, da raguwar bambanci, inganta wuraren ƙofa, kauri bango, da ƙirar haƙarƙari don tabbatar da daidaiton tsari da kamala ta gani. Wannan samfurin kama-da-wane yana tabbatar da cewa ana iya ƙera ƙirar a inganci mai kyau kafin a ƙirƙiri kowane kayan aiki na zahiri.
Tsarin Ergonomic da Aiki: Bayan tabbatar da dijital, ana ƙirƙirar samfurin ta amfani da samfurin "mai laushi" ko babban ƙuduri Bugawa ta 3DWannan matakin yana da matuƙar muhimmanci ga gwajin ergonomic da aiki na gaske. An kimanta samfurin don dacewa, jin daɗi, aikin hinge, da kuma jin daɗin gabaɗaya. Kamar yadda aka lura a cikin binciken masana'antu, wannan matakin yana da mahimmanci don tabbatar da kwaikwayon kama-da-wane, musamman ga fasaloli masu rikitarwa kamar "hinges masu rai" waɗanda ke cikin ƙira da yawa na firam. Ra'ayoyin wannan matakin an haɗa su cikin ƙirar ƙarshe, yana tabbatar da cewa samfurin yana da kyau kuma yana aiki.
Injiniyan Zuciya: Tsarin Daidaitawa
Tsarin allurar shine ruhin samar da kayayyaki da yawa. Ga firam ɗin TR90, inda juriya take da ƙarfi kuma kyawunta ya fi muhimmanci, ƙirar mold wani aiki ne na injiniya mai daidaito. Tsarin Ansix Tech yana da tsari kuma mai ƙirƙira.
Tsarin Kayan Dabaru da Tsarin Tsarin Jiki
Ansix Tech tana zaɓar ƙarfe mai ƙarfi ko ƙarfe mai tauri don ƙirarta, tana tabbatar da tsawon rai, juriya ga gogewa daga kwararar polymer, da kuma kyakkyawan gogewa don saman firam mara aibi. An tsara tsarin ƙirar a matsayin "modulation na iyali," yana ba da damar samar da sassa daban-daban na firam (misali, gaba, haikali, hinges) a cikin zagayowar allura guda ɗaya. Wannan yana ƙara yawan aikin samarwa sosai.
Haɗin Tsarin Ci gaba
Tsarin Sanyaya Mai Daidaituwa: Bayan an yi amfani da layukan sanyaya na gargajiya da aka haƙa, Ansix Tech tana amfani da ƙira mai ƙirƙira da bugu na ƙarfe na 3D don ƙirƙirar hanyoyin sanyaya masu tsari. Waɗannan tashoshi suna bin ainihin tsarin ramin mold, wanda ke ba da damar cire zafi mai sauƙi da sauri. Kamar yadda shugabannin masana'antu kamar Panasonic suka nuna, wannan na iya rage lokacin sanyaya har zuwa kashi 20%, wanda ke ƙara saurin zagayowar da ingancin kuzari kai tsaye.
Ƙofar Zafi Mai Zafi: Ga ƙwayoyin halittar da ke da ramuka da yawa, tsarin zafi mai zafi yana da mahimmanci. Yana ajiye filastik mai narkewa a cikin hanyoyin rarrabawa tsakanin zagayawa, yana kawar da masu gudu da sharar da ke tattare da shi. Ansix Tech yana amfani da bututun da aka sarrafa zafin jiki daidai don shiga kai tsaye cikin kowane ɓangare, yana tabbatar da cikawa daidai da kuma kammala saman ba tare da gyarawa na biyu ba.
Fitar da Kaya Mai Inganci: Ganin sassaucin TR90, tsarin fitar da kaya dole ne ya saki sassa masu laushi ba tare da haifar da alamun damuwa ko karkacewa ba. Ansix Tech yana ƙera fil da hannayen riga masu fitar da kaya tare da mafi kyawun wuri, girma, da kuma jerin gwano don tsarin fitar da kaya mai santsi, ba tare da lalacewa ba.
Tsarin Gyaran Daidaito: Kalubale da Kwarewa
Tsarin allurar TR90 aiki ne mai sauƙi, yana buƙatar tsauraran matakan kula da muhalli da kuma daidaita sigogi daidai. Ansix Tech ta tsara wannan tsari don shawo kan ƙalubalen da ke tattare da shi.
Manyan Kalubale da Dabaru na Rage Ragewa
Jin Daɗin Danshi: TR90 mai tushen PA12 yana da tsafta sosai. Idan aka sarrafa shi da ɗanshi sama da 0.1%, zai haifar da splurge (tsiran azurfa), kumfa, da kuma asarar kayan aikin injiniya. Ansix Tech ta ba da umarnin busarwa sosai ta amfani da na'urorin busar da danshi a zafin 80-90°C na tsawon awanni 4-6 kafin a sarrafa shi, tare da rufe kwantena na hopper don hana sake sha.
Lalacewar Zafi: Duk da cewa TR90 na iya jure yanayin zafi mai tsanani na ɗan gajeren lokaci, tsawon lokaci da aka sha wahala daga zafi mai yawa a cikin ganga zai haifar da rawaya da rugujewar kwayoyin halitta. Ansix Tech yana amfani da takamaiman yanayin zafi: yankin ciyarwa (230-240°C), yankin narkewa (255-265°C), da bututun ƙarfe (255-265°C), tare da yanayin zafi tsakanin 60-100°C.
Damuwa ta Ciki da Yaɗuwar Wuta: Sanyaya ko marufi mara daidaituwa na iya kulle damuwa a cikin ɓangaren, wanda ke haifar da yaɗuwar wuta akan lokaci. Amfani da Ansix Tech na sanyaya yanayi da ingantaccen bayanin marufi, wanda aka yi nazari a kai ta hanyar bayanan Matsi-Ƙara-Zafi (PVT) daga kayan aiki kamar rheometer na CEAST SmartRHEO, yana rage waɗannan damuwa don tabbatar da kwanciyar hankali.
Ingantaccen Tsarin Aiki da Kula da Farashi
Bangaren samar da kayayyaki na Ansix Tech yana aiki ne bisa ka'idojin Lean Manufacturing da Statistical Process Control (SPC). Ana sa ido kan kowace muhimmiyar ma'auni - zafin narkewa, saurin allura, matsin lamba na riƙewa, da lokacin zagayowar - a ainihin lokaci. Ta hanyar amfani da Tsarin Gwaje-gwaje (DoE), ƙungiyar ta ƙayyade tagar aiki mafi kyau wanda ke samar da mafi girman inganci tare da mafi ƙarancin lokacin zagayowar da amfani da kayan aiki.
Wani bincike da aka gudanar a masana'antar babura kan inganta tsarin gyaran gidaje ya nuna cewa hanyar inganta matakai 8 na iya rage lokacin saitawa da kashi 68% da kuma farashin aiwatarwa da ke da alaƙa da kashi 97%. Ansix Tech tana amfani da irin waɗannan hanyoyin masu tsauri ga canje-canje da ayyukan samarwa, wanda ke fassara kai tsaye zuwa ƙananan farashi ga abokan ciniki.
Teburin da ke ƙasa ya taƙaita mahimman sigogi da tasirinsu akan inganci da farashi a cikin tsarin gyaran TR90 na Ansix Tech:
Inganci Mai Kyau da Isarwa Mai Inganci
Inganci a Ansix Tech ba matakin dubawa ba ne; tsari ne da aka gina daga farko zuwa ƙarshe. Tsarin kamfanin ya dace da ƙa'idodi masu tsauri kamar CQI-23 Molding System Assessment, cikakken ma'aunin masana'antar kera motoci don gudanar da tsarin ƙira.
Kula da Ingancin Aiki a Cikin Tsarin Aiki: Ana sa ido kan kowace aikin samarwa ta amfani da jadawalin SPC. Ana auna ma'auni masu mahimmanci lokaci-lokaci tare da injunan aunawa masu daidaitawa (CMMs) don tabbatar da cewa sun kasance cikin iyakokin sarrafa ƙididdiga.
Gwajin Sashe Mai Cikakke: Firam ɗin da aka gama suna fuskantar gwaje-gwaje masu yawa, gami da gwaje-gwajen gajiyar ƙwanƙwasa, gwaje-gwajen feshi na gishiri don abubuwan ƙarfe, da gwaje-gwajen mannewa don shafa. An tabbatar da halayen jiki bisa ga ƙa'idodin ISO 11403, waɗanda ke nuna halayen abu a ƙarƙashin matsin lamba daban-daban na zafi da na inji.
Marufi Mai Aiki da Sauri da kuma Saurin Kayayyaki: Bayan dubawa na ƙarshe, ana ƙirga firam ɗin ta atomatik kuma a naɗe su a cikin yanayi mai tsabta da hana tsangwama. Haɗin gwiwar Ansix Tech da haɗin gwiwar dabaru na dabaru suna ba da garantin isar da kayayyaki masu inganci, akan lokaci ga abokan ciniki a duk duniya, ko don kera kayayyaki cikin lokaci ko kuma manyan shirye-shiryen kakar.
Kammalawa: Haɗin gwiwa da aka gina akan ƙima da kirkire-kirkire
Kwarewar Ansix Tech na kera firam ɗin gilashin ido na EMS TR90 shaida ce ta ƙarfin injiniya mai haɗaɗɗiya da fasaha. Ta hanyar haɗa kimiyyar abu mai zurfi tare da ƙirar hasashen yanayi, fasahar ƙira mai ƙirƙira, da haɓaka tsarin bayanai, kamfanin yana yin fiye da ƙera sassa - yana ba da ƙima mai mahimmanci, mai aunawa.
Sakamakon ga abokan ciniki shine samfuri mafi kyau: firam ɗin da suka fi sauƙi, ƙarfi, kuma sun fi daidaito fiye da ƙa'idodin masana'antu, waɗanda aka samar a ƙaramin jimlar farashi a kowane ɓangare. Wannan fa'idar farashi ba a cimma ta hanyar yanke kusurwa ba amma ta hanyar samun ingantaccen aiki - zagayowar sauri, ƙarancin ɓarna, cikakken yawan amfanin farko, da kuma amfani da kayan aiki mafi girma.
A cikin masana'antar da yanayinta ke canzawa cikin sauri kuma matsin lamba na riba yana ci gaba da ƙaruwa, Ansix Tech tana ba wa abokan hulɗarta aminci, kirkire-kirkire, da kuma kyakkyawan fa'ida a gasa. Ba wai kawai masu samar da kayayyaki ba ne, har ma da dabarun kawo kayan ido masu inganci da araha ga kasuwar duniya.
Kamfanin Ansix Tech Ltd
Idan kuna da wani shiri da ya shafi EMS TR90 Material Eyeglass Frames, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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