Mafuremu egirazi remaziso eEMS TR90
Mafuremu egirazi remaziso eEMS TR90
Ansix Uinjiniya Hwakanaka hweTekinoroji: Kutsanangura Patsva Kugadzira Misodzi neAdvanced TR90 Injection Molding
Kunyatsoita Zvinoita Kuti Uve Wakakwana: Unyanzvi neSainzi yeMisodzi Yemazuva Ano
Mumusika wezvipfeko zvemaziso wepasi rose une makwikwi makuru, hunyanzvi uye kushanda zvakanaka hazvisi zvakanakira chete—zvinongodiwa chete. Pamberi pekushanduka uku pane Ansix Tech, nyanzvi mukugadzira majekiseni ekugadzira magirazi eEMS TR90, iyo yakakwanisa kugadzira magirazi eEMS TR90. Nekugadzirwa kwemagirazi epurasitiki anopfuura mamiriyoni mazana mana pagore, vagadziri vanosangana nekumanikidzwa kukuru kwekuenzanisa mhando yepamusoro nekudzikisa mitengo zvakanyanya. Ansix Tech yakapindura nekugadzira pfungwa yekugadzira yakazara iyo inoshandura kutenderera kwese kwekugadzira, kubva kusainzi yezvinhu zvitsva kusvika pakuendesa kwekupedzisira, ichideredza mitengo yezvinhu zvinotsanangura patsva indasitiri. mitemo.
Chinyorwa chino chinoongorora rwendo rwakaoma rwekugadzira furemu yegirazi reTR90, ichiongorora nhanho dzese dzakakosha dzemaitiro eAnsix Tech. Chinoratidza kuti hunyanzvi hwesainzi yezvinhu, mainjiniya ekufanotaura, uye kugadzirisa maitiro hazvingoburitse mafuremu akasimba uye akareruka chete asiwo zvinopa kukosha uye kuvimbika kusingaenzaniswi kune mabrandi epasi rose.
Zvinhu Zvikuru: Kuburitsa Sainzi yeEMS TR90
Rwendo rweAnsix Tech frame runotanga nekunzwisisa kwakadzama kwechinhu chikuru chayo: EMS TR90 (Grilamid® TR 90), giredhi repamusoro rePolyamide 12 (PA12) rakagadzirwa nekambani yemakemikari yeSwitzerland EMS-GRIVORY.
TR90 inowanzo tengeswa se "plastic titanium" nekuda kwechiyero chayo chesimba-ku-huremu. Sechinhu che semi-crystalline thermoplastic, ine chimiro chakasiyana chemorekuru chinoita kuti ive "yekurangarira"; kana ikakotamira kana kuroverwa, inogona kudzokera kuchimiro chayo chepakutanga, chinhu chakakosha pakuchengetedza maziso akasimba. Hunhu hwayo hwakanaka hwemuviri hunoita kuti ive chinhu chinosarudzwa pamafuremu emazuva ano, anoshanda zvakanyanya:
Huremu Hwakanyanya Kureruka: Nekuwanda kwe1.14-1.15 g/cm³, yakareruka zvakanyanya kupfuura mafuremu echinyakare eacetate uye inenge 85% huremu hwenylon yakajairwa. Furemu inogona kurema magiramu 10-15 chete.
Kugara Kwepamusoro: Chishongo ichi chinoratidza kuramba kukuru pakukuvadzwa nekutyoka, zvichiita kuti mafuremu ave akachengeteka kumitambo uye mararamiro ekushanda.
Kusabatwa nemakemikari zvakanyanya: Inodzivirira kuora kwechiedza kubva pakusvibiswa neUV, ziya, uye zvinonyungudutsa, zvichiita kuti ruvara rugare kwenguva refu uye rugare.
Kuenderana kwemakemikari: Yakatenderwa kutevedzera zvinodiwa neEU zvekudya uye FDA, haina allergies uye yakachengeteka pakubata ganda kwenguva refu, yakakodzera kune vanoshandisa ganda rakapfava nevana.
Hunyanzvi hweAnsix Tech hunotanga nekusarudza mhando yeTR90 yakanakisisa kubva kuEMS portfolio, iyo inosanganisira mamakisi ane kugadzikana kweUV kwakawedzerwa (TR90 UV) kana mavara chaiwo (semuenzaniso, TR90-HELLBLAU). Sarudzo yacho inokanganisa zvakananga runako, mashandiro, uye kugona kugadzirwa.
Kubva paBlueprint kuenda kuPrototype: Nzira Yekugadzira Yakasimbiswa
Simbi isati yachekwa kuti ive chiumbwa, dhizaini yefuremu inoongororwa zvakasimba nedhijitari uye nemuviri. Danho iri rekugadzirira ndipo panoonekwa matambudziko anogona kugadzirwa uye kugadziriswa, zvichichengetedza mari yakawanda nenguva.
Dhizaini Yekugadzira (DFM) uye Kuongorora Kuyerera Kwemvura: Mainjiniya eAnsix Tech vanoita simulations dzakakwana dzeComputer-Aided Engineering (CAE) vachishandisa software yakaita seAutodesk Moldflow. Ongororo idzi dzinotevedzera kuti TR90 yakanyungudutswa ichayerera sei, kuzadza, kutonhodza, uye kuderera mukati memold chaiyo. Chikwata ichi chinoongorora zvikanganiso zvinogona kuitika zvakaita semisungo yemhepo, mitsetse yeweld, uye kudonha kwedhizaini, kugadzirisa nzvimbo dzegedhi, ukobvu hwemadziro, uye dhizaini yembabvu kuti ive nechokwadi chekuti chimiro chayo chakasimba uye kukwana kwekuona. Iyi prototyping chaiyo inosimbisa kuti dhizaini yacho inogadzirwa zvakanaka usati wagadzira chero zvishandiso zvemuviri.
Ergonomic uye Functional Prototyping: Mushure mekusimbiswa kwedhijitari, prototype inogadzirwa uchishandisa prototype "soft" mold kana high-resolution Kudhinda kwe3DDanho iri rakakosha pakuedza kwe ergonomic uye kushanda zvakanaka kwenyika chaiyo. Muenzaniso uyu unoongororwa kuti ukwane here, wakasununguka here, kuti hinge action yacho inoshanda sei, uye kuti unonzwa sei. Sezvataurwa mukutsvagisa kweindasitiri, danho iri rakakosha pakusimbisa ma virtual simulations, kunyanya kune zvinhu zvakaoma zvakaita se "live hinges" zvinowanikwa mumagadzirirwo akawanda emafuremu. Mhinduro kubva padanho iri dzakabatanidzwa mukugadzirwa kwekupedzisira, zvichiita kuti chigadzirwa chive chakanaka uye chinoshanda.
Kugadzira Mwoyo: Mould Yakanyatsogadzirwa
Chiumbwa chejekiseni ndicho chinhu chinobatsira pakugadzirwa kwezviumbwa zvakawanda. Kune mafuremu eTR90, uko kushivirirana kwacho kwakasimba uye runako rwacho rwunonyanya kukosha, dhizaini yechiumbwa ibasa guru rekugadzira nemazvo. Maitiro eAnsix Tech akarongeka uye ane hunyanzvi.
Zvinhu Zvakarongeka uye Kugadzira Sisitimu Yepakati
Ansix Tech inosarudza simbi isina ngura yepamusoro kana simbi yesimbi yakaomeswa kare, ichivimbisa kugara kwenguva refu, kuramba kukweshwa kubva mukuyerera kwepolymer, uye kupenya kwakanaka kwefuremu isina zvikanganiso. Magadzirirwo efuremu akagadzirwa se "furemu yemhuri," zvichibvumira zvikamu zvakasiyana-siyana zvefuremu (semuenzaniso, pamberi, matemberi, mahinji) kugadzirwa muchikamu chimwe chete chejekiseni. Izvi zvinowedzera zvakanyanya kushanda zvakanaka kwekugadzira.
Kubatanidzwa Kwemasisitimu Epamusoro
Sisitimu Yokutonhodza Yakabatana: Ichishanda kupfuura mitsetse yekutonhodza yakamboborerwa, Ansix Tech inoshandisa dhizaini yekugadzira uye kudhinda kwesimbi kwe3D kugadzira migero yekutonhodza yakafanana. Migero iyi inotevera chimiro chaicho chegomba remuchina, zvichiita kuti kupisa kufanane uye kukurumidze kubviswa. Sezvakaratidzwa nevatungamiriri veindasitiri vakaita sePanasonic, izvi zvinogona kuderedza nguva yekutonhodza kusvika ku20%, zvichiwedzera zvakananga kumhanya kwemuchina uye kushanda zvakanaka kwesimba.
Kuvhara Mageti Emvura Inopisa: Kune mold dzemhuri dzine maburi akawanda, sisitimu yekupisa inodziya inokosha. Inochengetedza purasitiki ichinyungudika mumigero yekuparadzira pakati pemaseti, ichibvisa maburi anotonhora nemarara anoenderana nawo. Ansix Tech inoshandisa ma nozzles anodzorwa nekupisa kuti ipinde zvakananga muchikamu chimwe nechimwe, ichivimbisa kuzadzwa kwakafanana uye kupera kwepamusoro pasina kuchekererwa kwechipiri.
Kuburitswa Kwemazvo Kwakanyanya: Zvichienderana nekuchinjika kweTR90, sisitimu yekuburitswa kwemagetsi inofanira kuburitsa zvikamu zvakapfava pasina kukonzera zviratidzo zvekushushikana kana kukanganisa. Ansix Tech inogadzira mapini nemachira emagetsi ane nzvimbo yakakwana, saizi, uye kurongeka kwakanaka kwekubvisa simbi zvakanaka, pasina kukuvara.
Maitiro Ekuumba Nekunyatsorongeka: Matambudziko uye Hunyanzvi
Kugadzira jekiseni reTR90 inzira inonzwisisika yekuenzanisa, inoda kudzorwa kwakasimba kwezvakatipoteredza uye manejimendi chaiwo eparameter. Ansix Tech yakaronga maitiro aya kuti ikunde matambudziko aripo.
Matambudziko Akakosha uye Maitiro Ekuderedza Dambudziko
Kunzwa Kwemvura: PA12-based TR90 ine hunyoro hwakanyanya. Kana ikagadziriswa ine hunyoro hunopfuura 0.1%, inokonzera kudonha kwemavara esirivha, kufashaira, uye kurasikirwa kukuru kwehunhu hwemuchina. Ansix Tech inorayira kuomesa kwakasimba uchishandisa michina inobvisa hunyoro pa80-90°C kwemaawa 4-6 isati yagadziriswa, nemidziyo yehopper yakavharwa kudzivirira kunyudzwazve.
Kuora Kwekupisa: Kunyange zvazvo TR90 ichigona kutsungirira kupisa kwakanyanya kwenguva pfupi, kugara uchipisa zvakanyanya mubharero kwenguva refu kunokonzera kutsvuka kweyero uye kuparara kwemamorekuru. Ansix Tech inoshandisa chimiro chekupisa chakanyatsojeka: nzvimbo yekudyisa (230-240°C), nzvimbo yakanyunguduka (255-265°C), uye nozzle (255-265°C), ine tembiricha yemould iri pakati pe60-100°C.
Kushushikana Kwemukati uye Warpage: Kutonhodza kana kurongedza zvisina kuenzana kunogona kuvhara kushushikana muchikamu, zvichikonzera warpage nekufamba kwenguva. Kushandisa kweAnsix Tech kutonhora kwakafanana uye ma profiles ekumanikidza ekupaka akagadziridzwa, akaongororwa kuburikidza nedata rePressure-Volume-Temperature (PVT) kubva kumidziyo yakaita seCEAST SmartRHEO rheometer, kunoderedza kushushikana uku kuti kuve nechokwadi chekugadzikana kwezvikamu.
Kufamba Kwebasa Kwakagadziriswa uye Kudzora Mari
Nzvimbo yekugadzira yeAnsix Tech inoshanda pasi pemisimboti yeLean Manufacturing and Statistical Process Control (SPC). Chinhu chega chega chakakosha—tembiricha yekunyunguduka, kumhanya kwejekiseni, kumanikidzwa kwekubata, uye nguva yekufamba—chinotariswa munguva chaiyo. Nekushandisa Design of Experiments (DoE), timu iyi yakaongorora nesainzi nzira yakanakisisa yekufamba inopa mhando yepamusoro ine nguva shoma yekufamba uye kushandiswa kwezvinhu.
Ongororo yakaitwa muindasitiri yemidhudhudhu pamusoro pekugadzirisa magadzirirwo emhando dzemota dzemhuri yakaratidza kuti nzira yekuvandudza ine matanho masere inogona kuderedza nguva yekugadzirisa ne68% uye mari yekushanda pamwe chete ne97%. Ansix Tech inoshandisa nzira dzakasimba dzakafanana pakuchinja kwayo uye kugadzira, zvichishandura zvakananga mitengo yakaderera kune vatengi.
Tafura inotevera inopfupikisa maparamita akakosha uye kukanganisa kwawo pamhando uye mutengo muAnsix Tech's TR90 molding process:
Hunhu Husingaperi uye Kutumirwa Kwakavimbika
Hunhu hweAnsix Tech hausi danho rekuongorora; ibasa rinoitwa kubva pakutanga kusvika pakupera. Sisitimu yekambani iyi inoenderana nezvinodiwa zvakasimba zvakaita seCQI-23 Molding System Assessment, chiyero chakakwana chekutarisira mashandiro ekugadzira mota muindasitiri.
Kudzora Hunhu Mukati Memaitiro: Kuitwa kwega kwega kwekugadzirwa kunotariswa uchishandisa machati eSPC. Zviyero zvakakosha zvinoyerwa nguva nenguva nemashini ekuyera akarongeka (CMMs) kuitira kuti zvive nechokwadi chekuti zvinoramba zviri mukati memiganhu yekudzora nhamba.
Kuedzwa Kwakakwana Kwezvikamu: Mafuremu apedzwa anoedzwa kakawanda, kusanganisira bvunzo dzekuneta kwe cyclic hinge, bvunzo dzekuora kwesalt spray yezvikamu zvesimbi, uye bvunzo dzekunamatira kwezvipfeko. Hunhu hwemuviri hunosimbiswa zvichienderana neISO 11403 standards, iyo inoratidza maitiro echinhu pasi pekumanikidzwa kwakasiyana-siyana kwekupisa uye kwemakanika.
Kurongedza Otomatiki uye Kukurumidza Kugadzirwa: Mushure mekuongorora kwekupedzisira, mafuremu anoverengwa otomatiki uye anorongedzwa munzvimbo dzakachena, dzisingachinji. Kubatana kwakabatana kweAnsix Tech mukutarisira kwekutengesa uye kudyidzana kwezvirongwa zvehurongwa hwekutakura zvinhu kunovimbisa kutumirwa kwakavimbika uye panguva yakakodzera kune vatengi pasi rese, kungave kwekugadzira panguva chaiyo kana kutanga kukuru kwemwaka.
Mhedziso: Kudyidzana Kwakavakirwa Pakukosha uye Kugadzira Zvinhu Zvitsva
Kugona kweAnsix Tech kugadzira magirazi emaziso eEMS TR90 kunoratidza simba reinjiniya yakabatana uye ine hungwaru. Nekubatanidza sainzi yezvinhu zvakadzama nekugadzira zvinofanotaura, tekinoroji itsva yeforoma, uye kugadzirisa maitiro anotungamirwa nedata, kambani inoita zvinopfuura kugadzira zvikamu chete—inopa kukosha kwakakosha uye kunoyerwa.
Mugumisiro wevatengi chigadzirwa chakanaka: mafuremu akareruka, akasimba, uye akafanana pane zvinodiwa neindasitiri, anogadzirwa nemutengo wakaderera pachikamu chimwe nechimwe. Kubudirira kwemutengo uyu hakuwanikwe kuburikidza nekucheka kona asi kuburikidza nekubudirira kwakanyanya - kutenderera nekukurumidza, marara mashoma, goho rekutanga rakakwana, uye kushandiswa kwakanyanya kwemidziyo.
Muindasitiri umo maitiro anochinja nekukurumidza uye kumanikidzwa kwemari kuri kugara kuripo, Ansix Tech inopa vadyidzani vayo kuvimbika, hunyanzvi, uye mukana wekukwikwidzana unooneka. Havasi vagovani chete asi vanobatsirana mukuunza maziso emhando yepamusoro uye anodhura zvishoma kumusika wepasi rose.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neEMS TR90 Material Eyeglass Frames, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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