Murfin ɗakin injin
Murfin ɗakin injin
Ingantaccen Injiniya a Ƙarƙashin Rufi: Yadda Ake Ansix Fasaha Ta Sake Bayyana Darajar Murfin Sashen Injin
A fagen gasa na kera motoci, murfin sashen injin wani bangare ne mai matukar muhimmanci. Dole ne ya kare kayan lantarki masu rikitarwa daga zafi mai tsanani, ya rage hayaniyar injin da ke aiki, kuma ya gabatar da yanayi mai tsabta, mai alama - duk yayin da yake da saukin kaya kuma mai araha don samarwa. Ga wani babban kamfanin kera motoci na OEM, wannan tsari mai rikitarwa ya zama babban kalubale, har sai da suka yi hadin gwiwa da Ansix Tech. Tare da amfani da kwarewar masana'antu sama da shekaru 28, Ansix Tech ba wai kawai ta ƙera wani bangare ba; sun ƙera cikakken mafita wanda ya rage farashin sashin abokin ciniki da sama da kashi 20% yayin da yake inganta aiki da kuma tabbatar da isarwa akan lokaci. Wannan aikin yana tsaye a matsayin shaida ga yadda zurfin ƙwarewar fasaha da kuma tsarin sarrafawa na hadewa zasu iya mayar da wani abu na yau da kullun zuwa tushen babban fa'idar gasa.
Tushen Daraja: Tsarin Dabaru da Kimiyyar Kayan Aiki
Tafiyar neman murfin injin mai daraja ta fara tun kafin robar da aka narke ta cika wani abu. Tsarin Ansix Tech ya samo asali ne daga falsafar ƙira mai aiki tare inda aka ƙayyade kusan kashi 70% na kuɗaɗen masana'antu.
Tsarin Kerawa (DFM) da Kwaikwayo: Don aikin murfin injin, injiniyoyi sun gudanar da cikakken bincike na DFM, suna duba kauri na bango don tabbatar da daidaito don hana alamun nutsewa da warpage, suna amfani da kusurwoyin zane mafi kyau don tsabtace rushewa, da kuma tsara dabarun yankewa. An ƙara wannan ta hanyar Babban Mould Binciken Guduwar Ruwa (CAE). Ta amfani da manhajoji kamar Moldex3D, sun ƙirƙiri tagwayen dijital na dukkan tsarin, suna kwaikwayon kwararar filastik don hangowa da kawar da lahani kamar tarkon iska, layukan walda a wurare masu mahimmanci na tsari, da kuma warpage da sanyi mara daidaituwa ke haifarwa. Wannan tabbatarwa ta kama-da-wane muhimmin ginshiƙi ne na hanyarsu, yana rage tsadar gwaji da kuskure na zahiri da kuma hanzarta lokaci zuwa kasuwa.
Muhimmancin Zaɓin Kayan Aiki: Yanayin da ke ƙarƙashin rufin yana da wahala, yana buƙatar kayan da ke jure yanayin zafi mai yawa akai-akai, fallasa ga mai da mai, da kuma kiyaye daidaiton girma. Masana kimiyyar kayan aikin Ansix Tech sun kimanta nau'ikan polymers masu aiki mai yawa.
Nailan Mai Zafi Mai Yawa (PA6, PA66): Sau da yawa ana cika su da gilashi don ƙarin ƙarfi da tauri, waɗannan zaɓuɓɓuka ne na gargajiya don aikace-aikacen ƙarƙashin murfin saboda kyakkyawan juriya ga zafi da sinadarai.
Polyphenylene Sulfide (PPS): Babban thermoplastic mai zafi mai zafi wanda ke ba da kwanciyar hankali mai girma da juriya ga harshen wuta ga aikace-aikacen da suka fi buƙata.
Polypropylene (PP): Ga wasu aikace-aikace, polypropylene mai ƙarfi da gilashi na iya samar da daidaito mai kyau na aiki da tattalin arziki. Ya kasance zaɓi mai mahimmanci ga sandar tallafi ta rufin gini, wanda ke haifar da babban tanadin kuɗi ba tare da yin illa ga aiki ba.
Ga murfin injin, tsarin zaɓen ya mayar da hankali kan zaɓar kayan da ba su da tsada waɗanda za su iya cika dukkan ayyukan sassan yadda ya kamata. Ta hanyar tattaunawa ta fasaha, Ansix Tech sau da yawa yana taimaka wa abokan ciniki su guji "fiye da injiniyanci," wanda zai iya rage darajar daga resin mai tsada zuwa mafita mafi inganci, wacce aka tsara musamman don dacewa da duk takamaiman bayanai.
Tebur 1: Muhimman Abubuwan Da Ake La'akari Da Su Don Zaɓin Kayan Murfin Injin
Maɓallin Kayan Aiki Abubuwan Aiki na yau da kullun Tasirin Farashi & Tsarin Aiki
Nailan Cike da Gilashi (PA66) Ƙarfi mai yawa, juriya mai kyau ga zafi da sinadarai Murfin gini, murfin ɗaukar kaya Mafi girman farashin kayan aiki, yana buƙatar zafin aiki mai yawa
Polyphenylene Sulfide (PPS) Nauyin yanayin zafi na musamman, mai hana harshen wuta Abubuwan da ke kusa da injin, masu haɗawa Farashi mai mahimmanci, zafin aiki mai yawa
Polypropylene Mai Cike da Gilashi Kyakkyawan tauri, juriya ga sinadarai, ƙarancin yawa Murfin tsari mara mahimmanci, murfi Mai kyau Farashi mai kyau, ƙarancin zafin aiki yana ba da damar zagayowar sauri
Zuciyar Daidaito: Ci gaba Tsarin Motsa Jiki da Injiniya
Modulation shine kayan aiki na daidaitacce wanda ke canza kayan da aka gama zuwa wani ɓangare na gamawa. Tsarin mold na Ansix Tech wani tsari ne na tsarin da suka dogara da juna, kowannensu an ƙera shi don mafi girman aiki, tsawon rai, da inganci.
Zaɓin Karfe Mai Tsawo Don Dorewa: Yanayin gogewa na kayan da aka cika da gilashi yana buƙatar ƙarfe mai ƙarfi na mold. Don samar da kayayyaki masu yawa kamar murfin injin, Ansix Tech tana zaɓar ƙarfe masu inganci kamar ƙarfe na H13 da aka riga aka taurare, wanda aka san shi da tauri da juriya ga gajiyar zafi, yana tabbatar da tsawon rai na samarwa da ingancin sashi a kan miliyoyin zagaye.
Tsarin Sanyaya Juyin Juya Hali – Mai Gudanar da Lokacin Zagaye: Fahimtar cewa sanyaya yana cinye sama da kashi 70% na jimlar zagayowar allura, kula da zafi babban abin da aka fi mayar da hankali a kai ne. Ansix Tech tana amfani da tsarin hanyoyin sanyaya yanayi, inda aka buga tashoshi ta hanyar 3D don bin ainihin yanayin ramin a daidai nesa. Idan aka kwatanta da hanyoyin da aka haƙa madaidaiciya, wannan yana samar da cire zafi iri ɗaya, wanda:
Yana rage lokacin zagayowar har zuwa kashi 39%.
Yana rage yawan wargajewar wani ɓangare ta hanyar hana sanyaya mara daidaito.
Kai tsaye yana rage farashin makamashi da lokaci a kowane bangare.
Ingantaccen Ƙofa da Fitar da Kaya: Ƙofar (inda filastik ke shiga ramin) tana da tsari ta amfani da nazarin kwararar ruwa don tabbatar da daidaiton cikawa. Sau da yawa ana amfani da tsarin gudu mai zafi don kawar da sharar filastik mai ƙarfi (masu gudu), yana tabbatar da cewa duk kayan da aka sarrafa sun zama wani ɓangare na samfurin da za a iya siyarwa. An tsara tsarin fitarwa tare da jerin fil ko faranti masu cikakken juzu'i don amfani da ƙarfi daidai, yana fitar da babban murfin mai laushi ba tare da murɗewa ko alamun saman ba.
Tebur na 2: Tasirin Siffofin Tsarin Mold Mai Ci Gaba
Gudanar da Tsarin: Ingantawa, Inganci, da Isarwa
Tare da ingantaccen tsarin ƙira, ƙwarewar Ansix Tech ta koma ga matakin samarwa, inda ƙa'idodin kimiyya da masana'antu masu wayo suka haɗu don tabbatar da inganci da kuma kula da farashi.
Inganta Tsarin Kimiyya: Bayan an yi watsi da ilimin ƙabilanci, Ansix Tech tana amfani da ƙa'idodin Decoupled Molding® da Scientific Molding. Suna kafa wani tsari mai ƙarfi, wanda ke da tushen bayanai ta hanyar inganta mahimman sigogi a hankali:
Lokacin Cika/Sauri: Don daidaita matsin lamba a cikin rami ba tare da ƙara matsin lamba ga kayan ba.
Matsi/Rike Matsi: Don rama raguwar kayan ba tare da cikawa da yawa ba.
Lokacin Sanyaya: Ana tantance shi ta hanyar na'urori masu auna rami, ba zato ba tsammani, don samun ingantaccen aiki.
Kula da Zafin Jiki: Daidaita yanayin zafin narkewa da mold yana tabbatar da daidaiton kwararar abu da kuma lu'ulu'u.
Wannan hanyar tana samar da faffadan tsari mai dorewa wanda ke jure wa ƙananan bambance-bambancen abu ko muhalli, wanda ke rage yawan shara sosai.
Tabbatar da Inganci Mai Haɗaka: Ba a duba inganci a ciki; an gina shi a cikin kowane mataki. Tsarin Gudanar da Inganci Mai Haɗaka (TQM) ɗinsu yana haɗa sa ido kan rigakafi a ainihin lokaci. Wannan ya haɗa da:
Duba Mataki na Farko (FAI) da Kula da Tsarin Kididdiga (SPC) don ci gaba da sa ido.
Tsarin Gani Mai Aiki da Injinan Aunawa (CMM) don tabbatar da 100% na mahimman ma'auni.
Na'urori masu auna sigina na in-mold suna ba da sawun yatsa na dijital ga kowane hoto, wanda ke tabbatar da cikakken ganowa.
Marufi da Isarwa cikin Sauri: Ansix Tech ta fahimci cewa ɓangaren da aka ƙera da kyau yana da amfani ne kawai idan ya isa daidai kuma akan lokaci. Suna sauƙaƙe tsarin Ƙarshen Layi (EOL) ta hanyar marufi ta atomatik, duba barcode don bin diddigi, da kuma marufi mai kariya da aka ƙera musamman kamar kumfa mai kauri don abubuwan da ke da laushi. Tsarin masana'antar su mai laushi da kuma tsarin dabaru na tallafawa isar da kaya cikin lokaci (JIT), wanda ke rage farashin kaya na abokan ciniki.
Kammalawa: Haɗin gwiwa da aka ƙera don Nasara
Aikin murfin ɗakin injin ya misalta babban shawarar ƙimar Ansix Tech: aminci mara misaltuwa da raguwar farashi mai mahimmanci ɓangarori biyu ne na tsabar kuɗi ɗaya. Ta hanyar sarrafawa da inganta dukkan sarkar darajar - daga haɗin gwiwa DFM da kwaikwayon hasashen zuwa kimiyyar kayan aiki na dabaru, yin ƙira daidai, da kuma tsarin samarwa mai sassauƙa, wanda ke da tushen bayanai - Ansix Tech yana isar da fiye da abubuwan haɗin gwiwa.
Suna ba da fa'ida ta gasa mai ma'ana. Rage farashin sassan da aka samu da kashi 20-22% an ƙera shi ta hanyar inganta kayan aiki, sanyaya yanayi mai sauri don zagayowar sauri, rage ɓarna ta hanyar sarrafa tsari mai ƙarfi, da kuma hanzarta lokaci zuwa kasuwa. A cikin masana'antar da riba ke fuskantar matsin lamba koyaushe, haɗin gwiwa da Ansix Tech yana canza muhimmin sashi daga cibiyar farashi zuwa nunin inganci, aminci, da ƙima.
Shin kuna shirye don ƙirƙirar tanadin farashi da aminci a cikin kayan aikin ku na gaba?
Tuntuɓi Ansix Tech don tattauna yadda ƙwarewarmu ta ƙira da masana'antu ta shekaru 28+ za ta iya ƙara wa aikinku daraja.
Imel: info@ansixtech.com
Tuntuɓi Babban Jami'in Hulɗa da Jama'a (CBO): stephen@ansixtech.com
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi murfin ɗakin injin, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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