Chifukidziro chemukamuri weinjini
Chifukidziro chemukamuri weinjini
Hunyanzvi hweUinjiniya Pasi peHood: Sei Ansix Tekinoroji Inotsanangura Patsva Kukosha Kwemavharo Emakamuri Einjini
Munzvimbo yemakwikwi ekugadzira mota, chifukidziro chechikamu cheinjini chinhu chakakosha zvikuru. Chinofanira kudzivirira magetsi akaomarara kubva pakupisa kwakanyanya, kuderedza ruzha rweinjini iri kumhanya, uye kuratidza chitarisiko chakachena, chine zita—zvese izvi zvichiri nyore uye zvisingadhuri kugadzira. Kune imwe kambani huru yemotokari, iyi nzira yakaoma yekuenzanisa mota yakava dambudziko guru, kusvika vabatana neAnsix Tech. Vachishandisa ruzivo rwemakore anopfuura makumi maviri nemasere mukugadzira, Ansix Tech haina kungogadzira chikamu chete; vakagadzira mhinduro yakazara yakaderedza mutengo weyuniti yemutengi neanopfuura makumi maviri muzana uku vachivandudza mashandiro uye vachivimbisa kutumirwa panguva. Iyi purojekiti inomira seuchapupu hwekuti hunyanzvi hwakadzama hwehunyanzvi uye kutonga kwakabatana kunogona sei kushandura chikamu chakajairwa kuita sosi yekubatsira kukuru kwemakwikwi.
Nheyo Yekukosha: Kugadzira Mazano uye Sainzi Yezvinhu
Rwendo rwekuvhara injini inodhura zvikuru runotanga kare kare purasitiki yakanyungudutswa isati yazadza chiumbwa. Maitiro eAnsix Tech akavakirwa papfungwa yekugadzira inoshanda pamwe chete, uko mari yekugadzira inosvika 70% inotarwa.
Dhizaini Yekugadzira (DFM) uye Simulation: Pachirongwa chekuvhara injini, mainjiniya vakaita ongororo yakazara yeDFM, vachiongorora ukobvu hwemadziro kuti vaone kufanana kwekudzivirira zviratidzo zvesink uye warpage, vachishandisa ma angles akakodzera ekudhonza kuti abvise simbi, uye kuronga zvine hungwaru zvidimbu zvidiki. Izvi zvakawedzerwa ne Mould Yepamusoro Kuongorora Kuyerera Kwemvura (CAE). Vachishandisa software yakaita seMoldex3D, vakagadzira nzira yedhijitari yekushanda kwese, vachitevedzera kuyerera kwepurasitiki kuti vafanotaura nekubvisa zvikanganiso zvinogona kuitika zvakaita semisungo yemhepo, mitsetse yeweld munzvimbo dzakakosha dzekuvaka, uye warpage inokonzerwa nekutonhora kusina kuenzana. Kusimbiswa uku kwepamhepo inzira huru yenzira yavo, ichideredza zvakanyanya mari inodhura yekuedza nekukanganisa uye ichikurumidzisa nguva yekusvika kumusika.
Zvinodiwa pakusarudza Zvinhu: Nzvimbo iri pasi pevhu inotambudza, inoda zvinhu zvinotsungirira kupisa kwakanyanya, kusvibiswa nemafuta, uye kuchengetedza kugadzikana kwehukuru. Nyanzvi dzezvinhu dzeAnsix Tech dzakaongorora mhando dzakasiyana dzemapolymers anoshanda zvakanyanya.
Nylon Dzinodziya Nekupisa Kwakanyanya (PA6, PA66): Dzinowanzo zara negirazi kuti dziwedzere kusimba uye kuomarara, idzi sarudzo dzechinyakare dzekushandisa pasi pehood nekuda kwekusapisa zvakanaka uye kusashanda zvakanaka kwemakemikari.
Polyphenylene Sulfide (PPS): Iyo thermoplastic yepamusoro-soro, inodziya zvakanyanya, inopa kugadzikana kwakanyanya uye kunonoka kwemurazvo wemoto kune zvishandiso zvinonetsa zvikuru.
Polypropylene (PP): Kune mamwe mashandisirwo, polypropylene yakasimbiswa negirazi inogona kupa chiyero chakanaka chekushanda uye hupfumi. Yaive sarudzo yakanaka yetsvimbo yekutsigira denga rechivakwa, zvichiita kuti zvideredze mari yakawanda pasina kukanganisa mashandiro.
Pachivharo cheinjini, maitiro ekusarudza akatarisana nekusarudza chinhu chisingadhuri zvakanyanya chinokwanisa kuita mabasa ese echikamu nenzira yakavimbika. Kuburikidza nehurukuro dzehunyanzvi, Ansix Tech inowanzo batsira vatengi kudzivirira "kunyanya hunyanzvi," zvichigona kudzikisa kubva pa resin yepamusoro kuenda kune mhinduro inodhura uye yakagadzirirwa inosangana nezvinodiwa zvese.
Tafura 1: Zvinhu Zvinokosha Pakusarudza Zvinhu Zvinofukidza Injini
Zvinhu Zvinokosha Zvimiro Zvakajairika Mashandisirwo Akajairika Mutengo & Mhedzisiro Yemaitiro
Nylon Yakazadzwa neGirazi (PA66) Yakasimba, yakasimba pakupisa uye ine makemikari. Mavharo echivakwa, mabheyaringi. Mutengo wezvinhu wakakwira, uye tembiricha yepamusoro yekugadzirisa.
Polyphenylene Sulfide (PPS) Kugadzikana kwakanyanya kwekupisa, kunodzivirira moto Zvikamu zveinjini, zvinobatanidza Mutengo wepamusoro, tembiricha yepamusoro yekugadzirisa
Polypropylene Yakazadzwa neGirazi Kuomarara kwakanaka, kuramba makemikari, kurema kwakaderera. Mavharo asina kukosha, machira anofukidza mutengo wakanaka, tembiricha yakaderera yekugadzirisa inoita kuti zvinhu zvimhanye nekukurumidza.
Mwoyo Wekunyatsojeka: Yepamusoro Dhizaini yeFomu neUinjiniya
Chiumbwa ichi ndicho chishandiso chakanyatsogadzirwa chinoshandura zvinhu zvakagadzirwa kuita chikamu chakagadzirwa. Dhizaini yeAnsix Tech yemagadzirirwo emhando dzakasiyana-siyana, imwe neimwe yakagadzirwa kuti ishande zvakanaka, igare kwenguva refu, uye ishande zvakanaka.
Kusarudzwa kweSimbi yeMould kuti Igare Yakasimba: Hunhu hwekukwesha hwezvinhu zvakazadzwa negirazi hunoita kuti simbi yemould irambe yakasimba. Kuti igadzire zvinhu zvakawanda zvakaita semavharo einjini, Ansix Tech inosarudza simbi dzemhando yepamusoro dzakadai sesimbi yeH13 tool steel yakaomeswa kare, inozivikanwa nekusimba kwayo uye kuramba kuneta kwekupisa, ichivimbisa hupenyu hwekugadzira kwenguva refu uye hunhu hwezvikamu hunogara huripo mumamiriyoni emaseketi.
Masisitimu Ekutonhodza Achinja-chinja - Mutyairi weNguva Yekutenderera: Tichiziva kuti kutonhodza kunotora anopfuura 70% yehuwandu hwese hwekupinza, kutonga kwekupisa ndicho chinhu chikuru. Ansix Tech inoshandisa dhizaini yenzira yekutonhodza yakafanana, uko nzira dzakadhindwa ne3D kuti dzitevedzere mamiriro chaiwo enzvimbo iri padaro rakafanana. Zvichienzaniswa nenzira dzechinyakare dzakaboorwa dzakatwasuka, izvi zvinopa kubviswa kwekupisa kwakafanana, izvo:
Inoderedza nguva yekutenderera kusvika pa39%.
Inoderedza kukanganiswa kwezvikamu nekudzivirira kutonhora kusina kuenzana.
Inoderedza zvakananga simba nenguva mutengo pachikamu chimwe nechimwe.
Kuvhara uye Kuburitsa Maburi Zvakagadziriswa: Gedhi (apo purasitiki inopinda mugomba) rinowanikwa nenzira yekuchenjera uchishandisa ongororo yekuyerera kwemvura kuti ive nechokwadi chekuti kuzadza kwakaringana. Masisitimu ekupisa anowanzo shandiswa kubvisa marara epurasitiki akaoma (marunners), zvichiita kuti zvinhu zvese zvakagadzirwa zvive chikamu chechigadzirwa chinotengeswa. Sisitimu yekuburitsa maburi yakagadzirwa nemapini akaverengerwa kana maplate akazara kuti ashandise simba rakafanana, achiburitsa chifukidziro chikuru, chinowanzo pfava pasina kukanganiswa kana mavara epamusoro.
Tafura 2: Mhedzisiro yeZvinhu zveKugadzira Mould Zvakanyanya
Kugona Maitiro: Kugadzirisa, Hunhu, uye Kuendesa
Nekugadzirwa kweforoma kwakanyatsogadzirwa, hunyanzvi hweAnsix Tech hunoshanduka kuenda kunzvimbo yekugadzira, uko misimboti yesainzi nekugadzira zvinhu zvine hungwaru zvinosangana kuti zvive nechokwadi chemhando yepamusoro uye mitengo yekudzora.
Kugadzirisa Maitiro Esainzi: Kubva paruzivo rwemadzinza, Ansix Tech inoshandisa misimboti yeDecoupled Molding® neScientific Molding. Vanogadzira hwindo remaitiro rakasimba, rinotungamirirwa nedata nekuvandudza maparamita akakosha nekungwarira:
Nguva Yekuzadza/Kumhanya: Kuti pave nekumanikidzwa kwakaringana kwemukati pasina kusimbisa chinhu chacho.
Kudzvanywa/Kubatwa: Kutsiva kuderera kwezvinhu pasina kurongedza zvakanyanya.
Nguva Yokutonhodza: Inoshandiswa nema sensor emukati, kwete kufungidzira, kuti ishande zvakanaka.
Kudzora Kupisa: Kudzora tembiricha yekunyunguduka nekuumbwa nemazvo kunoita kuti zvinhu zvifambe zvakanaka uye kuti zviite makristaro.
Maitiro aya anogadzira mukana wakakura uye wakasimba wekugadzirisa zvinhu, unokwanisa kugadzikana kana zvinhu zvikachinja-chinja kana zvakatipoteredza, zvichideredza zvakanyanya huwandu hwezvinhu zvakaraswa.
Kuvimbiswa Kwemhando Yakabatana: Hunhu hahuongororwi mukati; hwakavakirwa padanho rega rega. Sisitimu yavo yeTotal Quality Management (TQM) inobatanidza kutarisa kwekudzivirira kwenguva chaiyo. Izvi zvinosanganisira:
Kuongorora Nyaya Yekutanga (FAI) uye Kudzora Maitiro Ekuverenga (SPC) kuti zvirambe zvichiongororwa.
Masisitimu Ekuona Akazvigadzira Otomatiki uye Michina Yekuyera Yakabatana (CMM) yekusimbisa zviyero zvakakosha zvizere.
Masensa ari muchimiro anopa chigunwe chedhijitari chemufananidzo wega wega, zvichiita kuti zvive nyore kutevedzera mufananidzo wacho.
Kurongedza uye Kukurumidza Kutumira: Ansix Tech inonzwisisa kuti chikamu chakaumbwa zvakanaka chinobatsira chete kana chikasvika chakasimba uye nenguva. Vanoita kuti End-of-Line (EOL) iite nyore nekurongedza otomatiki, kuongorora mabarcode kuti vatevere, uye kurongedza kwakagadzirwa nenzira yakasarudzika senge clam-shell furo rezvinhu zvakapfava. Kufamba kwavo kwekugadzira zvinhu zvisina kusimba uye kurongeka kwezvirongwa zvehurongwa hwezvinhu zvinotsigira kutumira zvinhu panguva chaiyo (JIT), zvichideredza mari yekutenga zvinhu yevatengi.
Mhedziso: Kudyidzana Kwakagadzirwa Kuti Kubudirire
Chivako cheinjini chinoratidza kukosha kweAnsix Tech: kuvimbika kusina kuenzana uye kudzikiswa kwemitengo kwakakosha mativi maviri emari imwe chete. Nekudzora nekugadzirisa cheni yese yemutengo - kubva kuDFM yekudyidzana uye kufananidza kwekufanotaura kusvika kusainzi yezvinhu zvine chekuita nehurongwa, kugadzira mold nemazvo, uye maitiro ekugadzira asina kusimba, anotungamirirwa nedata - Ansix Tech inopa zvinopfuura zvikamu.
Vanopa mukana unooneka wekukwikwidzana. Kuderedzwa kwakanyorwa kwe20-22% kwemutengo wechikamu cheyuniti kwakawanikwa kune vatengi kwakagadzirwa kuburikidza nekugadzirisa zvinhu, kutonhora kwakachinja kuti zvinhu zvifambe nekukurumidza, kuderedza zvimedu kuburikidza nekudzora kwakasimba kwemaitiro, uye kukurumidza nguva yekuenda kumusika. Muindasitiri umo margins anogara ari pasi pekumanikidzwa, kushanda pamwe neAnsix Tech kunoshandura chikamu chakakosha kubva panzvimbo yemitengo kuita kuratidza kushanda zvakanaka, kuvimbika, uye kukosha.
Wagadzirira kugadzirisa kuchengetedza mari uye kuvimbika muchikamu chako chinotevera?
Bata Ansix Tech kuti mukurukure kuti makore edu makumi maviri nemasere ekugadzira nehunyanzvi hwekugadzira zvinhu zvakabatana anogona sei kuwedzera kukosha kupurojekiti yenyu.
Email: info@ansixtech.com
Bata CTO: stephen@ansixtech.com
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neEngine compartment cover, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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