Tsarin gashi na Kaka mai launin toka da yumbu/kwalban kakin zuma
Tsarin gashi na Kaka mai launin toka da yumbu/kwalban kakin zuma
Ansix Fasaha Tana Ba da Ingancin Alluran Kaka Mai Laushi Mai Laushi, Tsarin Gashi Mai Laushi/Kakin Kwalba, da Kuɗin Yanka Kayan Aiki Ta Hanyar Ƙirƙira da Inganta Tsarin Aiki.
SHENZHEN, China – A cikin duniyar da ke da gasa sosai a fannin kula da lafiyar mutum, inda kyawunsa, aiki, da farashi suka fi muhimmanci, ƙaddamar da samfuri mai nasara galibi ya dogara ne da gwarzon da ba a gani ba: mold ɗin allura. Don ƙaddamar da sabuwar mold/kakin gyaran gashi mai launin toka ta "Grandma", kamfanin ya koma ga Ansix Tech, ƙwararren masani kan gyaran gashi mai inganci. Manufar aikin a bayyane take: samar da kwalba mai inganci, mai kyau da kyan gani wadda za ta iya jure amfani da ita a kullum yayin da take rage farashin kowanne sashi na yawancin kayan aiki. Ta hanyar tsari mai kyau wanda ya ƙunshi ƙira mai zurfi, kimiyyar kayan aiki mai mahimmanci, da inganta tsari mai ɗorewa, Ansix Tech ba wai kawai ta samar da mold mai kyau ba, har ma ta nuna yadda ƙwarewar masana'antu ke fassara kai tsaye zuwa ƙimar abokin ciniki da fa'idar kasuwa.
Tsarin: Inda Zane Ya Haɗu da Ƙarfin Kerawa
An fara aikin ne da samfurin kwalbar mai siffar 3D, wanda ke da jiki mai siffar 3D don sauƙin riƙewa da kuma murfi mai santsi da ya dace da madauri. Nan da nan injiniyoyin Ansix Tech suka fara wani bita na Design for Manufacturing (DFM). "DFM ita ce muhimmiyar gada tsakanin kyakkyawan ra'ayi da samfurin da za a iya ƙera," in ji Zhang Wei, Shugaban Ayyukan Ansix Tech. "Ya ƙunshi kimanta ƙirar don iya mold, la'akari da abubuwa kamar daidaiton kwararar ruwa, damuwa na tsari, da juriyar haɗawa don tabbatar da nasara kafin a yanke kowane ƙarfe".
Babban abin da ya fi muhimmanci a wannan matakin shine Babban Mould Binciken kwarara ta amfani da manhaja kamar Moldex3D. Kwaikwayo sun annabta yadda filastik mai narkewa zai cika ramin, suna gano matsaloli kamar tarkon iska, layukan walda, da kuma sanyaya mara daidaito. Wannan samfurin kama-da-wane ya ba wa ƙungiyar damar inganta wurin ƙofar, daidaita kauri na bango (da nufin daidaiton 1.2mm don tabbatar da tauri yayin rage amfani da kayan aiki), da kuma hasashen raguwar — duk kafin a fara kera su. Wannan hanyar aiki ta hana sake fasalin farashi mai tsada daga baya.
Zaɓin Kayan Dabaru: Daidaita Aiki da Farashi
Zaɓar robobi shine ginshiƙin dabarun rage farashi na Ansix Tech. Bayan cikakken nazari, ƙungiyar ta zaɓi kayayyaki guda biyu:
Polypropylene (PP) don Jikin Kwalba: An zaɓa shi saboda kyakkyawan juriyarsa ga sinadarai (wanda ya dace da tsarin laka mai salo), kyakkyawan tauri, da ƙarancin farashi. PP yana da ƙarancin yawan sha (0.02–0.03%), ba ya buƙatar bushewa, da kuma ƙimar raguwa mai sarrafawa na 1.0–2.5%, wanda aka rama shi daidai a cikin Tsarin Motsa JikiƘananan zafin narkewarsa (165–170°C) shi ma yana taimakawa wajen rage yawan amfani da makamashi yayin samarwa.
PETG don Murfin: An zaɓa shi saboda kyawunsa mai haske, sheƙi mai yawa, da kuma ƙarfinsa mai kyau. PETG yana ba da kyakkyawan juriya ga tasiri da kuma jin daɗi mai kyau ga alama mai daraja. Duk da yake yana buƙatar busarwa kafin a busar da shi saboda yanayin hygroscopic, tsarinsa mara tsari yana ba da ƙarancin raguwar bayan ƙera shi da kuma kyakkyawan kwanciyar hankali.
Zhang ya ce, "Ta hanyar ƙayyade tsarin PP mai inganci ga babban jiki da kuma PETG mai ɗorewa kawai inda kaddarorinsa suke da mahimmanci - madaidaicin iko - mun cimma daidaito mafi kyau na aiki da farashi." Wannan dabarar kayan aiki da aka yi niyya ta zama ginshiƙi na farko na rage farashin kayan aiki.
Injiniyan Mold: Daidaito, Sanyaya, da Inganci
Da aka kulle ƙira da kayan, sai aka mayar da hankali kan tsara ƙirar kanta—wani tsari mai sarkakiya inda kowane daki-daki ke shafar inganci, lokacin zagayowar, da farashi.
- Zaɓin Karfe na Mold:
Tsawon rayuwar mold da kuma saman ɓangaren ya dogara sosai akan ƙarfe. Don gyaran waje mai sheƙi, Ansix Tech ta zaɓi bakin ƙarfe na S136. Wannan ƙarfe mai inganci yana ba da kyakkyawan gogewa da juriya ga tsatsa, yana tabbatar da kammala saman "Class A" mara aibi akan miliyoyin zagaye. Don ainihin da sauran kayan gini, an yi amfani da ƙarfe na P20 da aka riga aka taurare. P20 yana ba da daidaito mai kyau na injina, juriya ga lalacewa, da farashi, wanda kusan kashi 40% ya fi rahusa fiye da ƙarfe masu juriya ga tsatsa don aikace-aikace inda kaddarorinsa suka isa.
- Tsarin Sanyaya - Zuciyar Lokacin Zagaye:
Sanyaya yawanci yana cinye fiye da rabin zagayowar gyaran allura. Don haɓaka inganci, Ansix Tech ta tsara tsarin sanyaya mai tsari don ramin jikin kwalbar. Ba kamar hanyoyin gargajiya da aka haƙa madaidaiciya ba, hanyoyin daidaitawa suna bin tsarin yanayin ɓangaren, suna samar da ingantaccen cire zafi mai sauri da daidaito. "Sauya mai tsari mai kyau na iya rage lokacin zafin fitarwa da kashi 24% ko fiye idan aka kwatanta da tashoshi na gargajiya," in ji wani bincike kan inganta tashoshin sanyaya. Wannan raguwa kai tsaye a lokacin zagayowar hanya babbar hanya ce ta rage farashin samarwa.
- Tsarin Gudu, Ƙofa, da Fitar da Kaya:
Domin rage ɓarnar kayan aiki da lokacin zagayowar, an ƙayyade tsarin gudu mai zafi. Yana ajiye filastik mai narkewa a cikin hanyoyin rarrabawa, wanda hakan ya kawar da buƙatar samarwa da kuma kula da sharar gudu mai sanyi. An zaɓi ƙofar bawul don murfin don tabbatar da cewa ƙofar ta kasance mai tsabta kuma mai kyau.
Tsarin fitar da iskar ta yi amfani da fil da aka sanya a cikin dabarun ejector da kuma ejectors na hannun riga don tabbatar da cewa za a iya cire kwalbar da aka zana cikin sauƙi ba tare da ɓarna ko alamomi ba, wanda hakan ke ƙara kare inganci da yawan amfanin ƙasa.
Daga Dijital zuwa Jiki: Tafiyar Masana'antu
Fassara ƙirar zuwa kayan aiki na daidaitacce yana buƙatar injina na zamani. Tsarin ya haɗa da niƙa CNC na manyan tubalan ƙarfe, Injin Rage Fitarwa na Lantarki (EDM) don cikakkun bayanai da laushi masu rikitarwa, da kuma gogewa da hannu mai yawa don cimma kammala madubin da ake buƙata a kan ramin. Injin sanyaya hanyoyin sanyaya masu rikitarwa babban ƙalubale ne, wanda aka magance ta ta amfani da dabarun haƙa rami da ƙera ƙari don mafi rikitarwa.
A duk lokacin da ake kera na'urorin aunawa (CMM) da na'urorin daukar hoto na gani, an yi amfani da su wajen tabbatar da cewa kowanne bangare ya cika sharuddan da aka kayyade (sau da yawa cikin ±0.02mm) a cikin tsarin.
Gudanar da Tsarin: Inganta Inganci da Farashi
Hotunan farko daga sabon tsarin sun bayyana ƙalubalen ƙarshe: cimma cikakkiyar cika sassan da suka yi daidai, kawar da duk wani lahani na gani, da kuma rage lokacin zagayowar. Injiniyoyin aikin Ansix Tech sun yi amfani da hanyar ƙera kayan kimiyya.
Ta amfani da Tsarin Gwaje-gwaje (DOE), sun gwada canje-canje cikin tsari kamar saurin allura, matsin lamba na marufi, da lokacin sanyaya don nemo mafi kyawun taga. An aiwatar da jadawalin Kula da Tsarin Kididdiga (SPC) don sa ido kan daidaiton samarwa. Kamar yadda ƙwararren masana'antu RJG Inc. ya lura, sarrafa hanyoyin zamani na iya "inganta amfani da kayan da ba su da tsada ko waɗanda aka sake yin amfani da su yayin da suke kiyaye ingancin samfura daidai gwargwado" da "rage yawan marufi, rage damuwa da amfani da kayan".
Ga aikin Grandma, wannan yana nufin gyara tsarin don amfani da ɗan ƙaramin zafin narkewa don PP ba tare da haifar da gajeren harbi ba, yana adana kuzari. Hakanan ya haɗa da saita takamaiman bayanan matsin lamba na rami don tabbatar da daidaiton nauyi da girma na sassa, rage tarkacen kayan kai tsaye. Sakamakon ya kasance tsari mai dorewa wanda ke samar da ingantattun sassa a lokacin zagayowar da kashi 18% cikin sauri fiye da kimantawar farko.
Tabbatar da Inganci da Isarwa Mai Sauri
An yi wa kowace ƙungiyar samarwa bincike mai zurfi. An duba girma, gwajin zubewar kwalbar, da kuma gwaje-gwajen aiki don daidaita murfin daidai gwargwado. An duba wuraren da suka dace da kamannin murfin a ƙarƙashin hasken wuta mai sarrafawa don duk wani lahani. Wannan ingantaccen tsarin kula da inganci ya tabbatar da ƙimar lahani ƙasa da 0.5%, wanda ya rage ɓarna da kuma sake yin amfani da kuɗin.
Ganin yadda ake fahimtar yanayin ƙaddamar da kayayyaki masu ɗaukar lokaci, Ansix Tech ta sauƙaƙe tsarin jigilar kayayyaki. An naɗe mold ɗin a cikin akwatunan da aka yi wa kumfa mai kyau kuma aka aika su ta hanyar jigilar jiragen sama cikin sauri, wanda hakan ya tabbatar da cewa sun isa wurin samar da kayayyaki na abokin ciniki 'yan makonni bayan gwajin ƙarshe, wanda hakan ya ba da damar shiga kasuwa cikin sauri.
Kammalawa: Isar da Aminci da Daraja
Aikin gyaran gashi na Grandma mai launin toka, wanda aka yi a cikin kwalbar yumbu/kakin zuma, shaida ce ta tsarin Ansix Tech na yin allurar allura. Ta hanyar haɗa nazarin DFM, zaɓin kayan dabaru, ƙirar mold mai ƙirƙira tare da sanyaya yanayi, da kuma inganta tsarin bayanai, kamfanin ya cimma babban burinsa: rage yawan kuɗin mallakar mold ɗin da kuma farashin sassan da aka haɗa.
Zhang Wei ya ƙarasa da cewa, "Ainihin ƙimar da muke bayarwa ba wai kawai ƙira ba ce; mafita ce ta masana'antu da aka inganta don aminci, inganci, da farashi." "Muna haɗin gwiwa da abokan cinikinmu don ƙirƙirar ƙima a kowane mataki na aikin, tun daga zaɓin ƙarfe zuwa marufi na ƙarshe. A cikin kasuwa inda kowace cent ke da mahimmanci, wannan cikakkiyar ƙwarewa ita ce ke ba wa samfuran kamar Kaka babban fa'ida."
Ga kamfanonin da ke neman kawo kayayyaki masu inganci da rahusa zuwa kasuwa, tafiyar wannan kwalba ɗaya ta nuna wani muhimmin darasi: hanyar samun nasara a kasuwa an ƙera ta da kyau, ba wai kawai an ƙera ta ba.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi gyaran gashi na Kaka mai launin toka, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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