Chimiro chevhu/wakisi chebhodhoro revhu rambuya

Chimiro chevhu/wakisi chebhodhoro revhu rambuya

Ansix Tekinoroji Inogadzira Jekiseni Rakaumbwa NemaGrandma Gray Bvudzi Mould, Clay/Wax Bottle Mould, Slashing Component Cost Nekugadzira Nekuvandudza Maitiro

SHENZHEN, China – Munyika ine makwikwi akawanda ekurongedza zvinhu zvemunhu, uko runako, mashandiro, uye mutengo zvinonyanya kukosha, kuburitswa kwezvigadzirwa kunowanzoenderana negamba risingaonekwe: mold yejekiseni. Pakuburitswa kwevhudzi rayo idzva re "Ambuya" rekugadzira ivhu/wax, kambani iyi yakatendeukira kuAnsix Tech, nyanzvi ine ruzivo mukugadzira majekiseni ejekiseni nemazvo. Chinangwa chepurojekiti iyi chaive chakajeka: kugadzira bhodhoro remhando yepamusoro, rinoyevedza rinogona kutsungirira kushandiswa kwezuva nezuva uku richideredza zvakanyanya mutengo wezvikamu zvakawanda. Kuburikidza nemaitiro akangwarira anosanganisira dhizaini yepamusoro, sainzi yezvinhu zvine chekuita nehurongwa, uye kugadzirisa maitiro asingachinji, Ansix Tech haina kungopa mold yepamusoro chete asi yakaratidzawo kuti hunyanzvi hwekugadzira hunoshandura sei zvakananga kukosha kwevatengi uye mukana wemusika.

Purani: Kwakagadziriswa Kunosangana Nekugadzirwa

Chirongwa ichi chakatanga ne3D model yebhodhoro, rine muviri wakaumbwa kuti ubate zviri nyore uye chivharo chinotsvedzerera, chinokwana. Mainjiniya eAnsix Tech vakabva vatanga ongororo yeDesign for Manufacturing (DFM). "DFM ndiyo bhiriji rakakosha pakati pepfungwa yakanaka nechigadzirwa chinogadzirwa," anotsanangura Zhang Wei, Mutungamiriri weProjekti yeAnsix Tech. "Inosanganisira kuongorora dhizaini yekuumbwa, kufunga nezvezvinhu zvakaita sekuyerera kwemvura, kushushikana kwechimiro, uye kushivirira kwekubatanidzwa kuti uve nechokwadi chekubudirira kwesimbi isati yachekwa".

Chinhu chikuru muchikamu ichi chaive Mould Yepamusoro kuongorora kuyerera kwemvura uchishandisa software yakaita seMoldex3D. Simulations yakafanotaura kuti purasitiki yakanyungudutswa yaizozadza sei nzvimbo yacho, ichiratidza matambudziko angangoitika semisungo yemhepo, mitsetse yeweld, uye kutonhora kusina kuenzana. Iyi prototyping yepamhepo yakabvumira timu kugadzirisa nzvimbo yegedhi, kugadzirisa ukobvu hwemadziro (vachivavarira kuva ne1.2mm yakafanana kuti ive nechokwadi chekuti yakasimba uku vachideredza kushandiswa kwezvinhu), uye kufanotaura kuderera kwemvura—zvose izvi zvisati zvatanga kugadzirwa. Iyi nzira yekudzivirira yakadzivirira kugadzira patsva kunodhura gare gare.

Kusarudzwa Kwezvinhu Zvine Hurongwa: Kuenzanisa Kushanda Nemutengo

Kusarudzwa kwepurasitiki kwaive chinhu chakakosha muhurongwa hweAnsix Tech hwekuderedza mitengo. Mushure mekuongorora kwakazara, timu yakasarudza zvinhu zviviri:

Polypropylene (PP) yeBottle Body: Yakasarudzwa nekuda kwekusagona kwayo kushandisa makemikari zvakanaka (inoenderana nevhu rekugadzira), kuomarara kwakanaka, uye mutengo wakaderera. PP ine mwero wakaderera wekunyudzwa (0.02–0.03%), haidi kuoma, uye mwero wekuderera kwe1.0–2.5%, izvo zvakabhadharwa nemazvo mu Dhizaini yeFomuNzvimbo yayo yekunyunguduka yakaderera (165–170°C) inobatsirawo kuderedza kushandiswa kwesimba panguva yekugadzira.

PETG yeKapu: Yakasarudzwa nekuda kwekujeka kwayo kwakajeka, kupenya kwakanyanya, uye kusimba kwakanyanya. PETG inopa kusimba kwakanaka uye kunzwa kwemhando yepamusoro kwakakosha kune kambani yepamusoro. Kunyange zvazvo ichida kuomeswa kare nekuda kwehunhu hwayo hwe hygroscopic, chimiro chayo chisina chimiro chinoita kuti iome zvishoma mushure mekuumbwa uye kugadzikana kwakanaka kwezvikamu.

"Nekusarudza PP inodhura zvishoma yemuviri mukuru uye PETG yepamusoro-soro uye inogara kwenguva refu chete kana hunhu hwayo hwakakosha - muganho wakajeka - takawana chiyero chakakodzera chekushanda uye mutengo," anodaro Zhang. Iyi nzira yakanangwa yezvinhu ndiyo yakava mbiru huru yekutanga yekuderedza mutengo wezvikamu.

Kugadzira Mould: Kunyatsoita, Kutonhodza, uye Kushanda Nesimba

Nekugadzirwa kwezvinhu zvakakiyiwa, chinangwa chakachinja pakugadzira mold pachayo—musangano wakaoma apo zvese zvine chekuita nemhando, nguva yekutenderera, uye mutengo.

1. Sarudzo yeSimbi yeForoma:

Kugara kwenguva refu kwechiumbwa uye kupenya kwechikamu chacho zvinoenderana zvakanyanya nesimbi. Pakuumba gomba rinopenya kunze, Ansix Tech yakasarudza simbi isina ngura yeS136. Iyi simbi yepamusoro inopa kugona kupenya kwakanaka uye kuramba ngura zvakanyanya, ichivimbisa kuti "Class A" inopedzwa zvakanaka pamamiriyoni emaseketi. Kune simbi yepakati nezvimwe zvikamu zvechimiro, simbi yeP20 yakasimwa kare yakashandiswa. P20 inopa chiyero chakanaka chekushanda, kuramba kuputika, uye mutengo, ichidhura zvishoma ne40% pane simbi dzinodzivirira ngura dzemhando yepamusoro pakushandisa uko hunhu hwadzo hwakakwana.

2. Sisitimu Yokutonhodza - Mwoyo weNguva Yekutenderera:

Kutonhodza kunowanzo tora hafu yenguva yekupinza majekiseni. Kuti zvinyatsoshanda, Ansix Tech yakagadzira sisitimu yekutonhodza inochinjika yemugodhi webhodhoro. Kusiyana nemachaneli akaboorwa zvakananga, machaneli anochinjika anotevedza chimiro chegeometry yezvikamu, zvichipa kubviswa kwekupisa kwakafanana uye nekukurumidza. "Kutonhodza kunochinjika kunogona kuderedza nguva yekubuda kwemhepo ne24% kana kupfuura zvichienzaniswa nemachaneli akajairwa," inodaro imwe ongororo pamusoro pekugadzirisa machaneli anochinjika. Kudzikiswa kwakananga kwenguva yekutenderera uku kunosimudzira mitengo shoma yekugadzira.

3. Masisitimu eRunner, Gedhi, uye Ejection:

Kuti kuderedze marara ezvinhu uye nguva yekutenderera, sisitimu yekupisa inoyerera yakasarudzwa. Inochengetedza purasitiki ichinyungudika mumigero yekuparadzira, zvichibvisa kudiwa kwekugadzira nekubata marara anoyerera anoyerera. Gedhi revharuvhu rakasarudzwa kuti rive nechokwadi chekuti suo rakachena uye rakakwana.

Sisitimu yekuburitsa mvura yaishandisa mapini akawanda e ejector nema ejector esleeve akagadzirwa zvakanaka kuitira kuti bhodhoro rakadhonzwa rakadzika ribviswe zvakanaka pasina kukanganisa kana mavanga, zvichichengetedza hunhu uye goho.

Kubva paDigital kuenda kuFiziki: Rwendo rweKugadzira

Kushandura dhizaini kuita chishandiso chakanyatsojeka kwaida michina yepamusoro. Maitiro acho aisanganisira kugayiwa kwesimbi huru dzeCNC, Electrical Discharge Machine (EDM) kuti iwane zvinhu zvakaoma uye magadzirirwo azvo, uye kupolisha nemaoko zvakanyanya kuti pave negirazi rinodiwa pagomba. Kugayiwa kwenzira dzakaoma dzekugadzirisa kutonhora kwaive dambudziko guru, rakagadziriswa uchishandisa nzira dzekugadzira nekunyatsoboora uye nzira dzekuwedzera dzezvinhu zvakaoma kwazvo.

Mukugadzirwa kwese, michina yekuyera zvinhu (CMM) uye ma optical scanners zvakashandiswa kuona kuti chikamu chimwe nechimwe chakasangana nezvinodiwa (kazhinji mukati me ±0.02mm) zvakataurwa mudhizaini.

Kugona Maitiro Ekuita: Kugadzirisa Hunhu Uye Mutengo

Mifananidzo yekutanga kubva muchimiro chitsva yakaratidza matambudziko ekupedzisira: kuwana zvakakwana kuzadza zvikamu zvitete, kubvisa chero zvikanganiso zvekuona, uye kuderedza nguva yekutenderera. Mainjiniya eAnsix Tech akashandisa nzira yesainzi yekuumba.

Vachishandisa Design of Experiments (DOE), vakaedza zvinhu zvakaita sekumhanya kwejekiseni, kumanikidzwa kwepakeji, uye nguva yekutonhodza kuti vawane mukana wakakodzera. Machati eStatistical Process Control (SPC) akashandiswa kutarisa kugadzikana kwekugadzirwa. Sezvakataurwa nenyanzvi yeindasitiri RJG Inc., kudzora maitiro emazuva ano kunogona "kuvandudza kushandiswa kwezvinhu zvakachipa kana zvakadzokororwa ukuwo vachichengetedza mhando yechigadzirwa yakafanana" uye "kuderedza kurongedza zvakanyanya, kuderedza kushushikana uye kushandiswa kwezvinhu".

Pachirongwa cheGrandma, izvi zvaireva kugadzirisa maitiro acho kuti ashandise tembiricha yakaderera zvishoma yekunyunguduka kwePP pasina kukonzera mashoti mapfupi, zvichichengetedza simba. Zvaisanganisirawo kuisa ma profiles ekumanikidzwa kwemukati chaiwo kuti zvive nechokwadi chekuti zvikamu zvinorema zvakaenzana uye zviyero, zvichideredza zvakananga marara echinhu. Mugumisiro wacho waive maitiro akagadzikana ekugadzira zvikamu zvemhando yepamusoro panguva yekutenderera ne18% nekukurumidza kupfuura fungidziro yekutanga.

Kuvimbisa Hunhu Hwepamusoro uye Kukurumidza Kutumira

Boka rega rega rekugadzira rakaongororwa zvakasimba. Kuongororwa kwehukuru, kuyedzwa kwekudonhedza mvura mubhodhoro, uye kuyedzwa kwebasa rekuvhara chivharo zvaive zvakajairika. Nzvimbo dzakanyanya kutaridzika dzakaongororwa pasi pechiedza chakadzorwa kuti dzione kana paine zvikanganiso. Kudzora kwakasimba uku kwakaita kuti pave nezvikanganiso zviri pasi pe0.5%, zvichideredza marara uye mari yekugadzirisa patsva.

Achiziva kuti zvigadzirwa zvinotanga kugadzirwa zvinotora nguva yakareba sei, Ansix Tech yakaita kuti zvinhu zvifambe zvakanaka. Zviumbwa izvi zvakaiswa zvakanaka mumabhokisi akagadzirwa nefoam uye zvakatumirwa nendege nekukurumidza, zvichiita kuti zvisvike panzvimbo yekugadzira yemutengi mavhiki mashoma mushure mekuedzwa kwekupedzisira, zvichiita kuti zvikwanise kupinda mumusika nekukurumidza.

Mhedziso: Kupa Kuvimbika uye Kukosha

Chirongwa cheGrandma gray hair styling clay/wax bottle chiratidzo chemaitiro eAnsix Tech ekugadzira majekiseni. Nekubatanidza ongororo yeDFM, sarudzo yezvinhu zvine hungwaru, dhizaini itsva yemould pamwe nekutonhodza kwakafanana, uye kugadzirisa maitiro anotungamirirwa nedata, kambani iyi yakazadzisa chinangwa chayo chikuru: kudzikisa zvakanyanya mutengo wekuva muridzi wemould uye mutengo wezvikamu zvega zvega.

"Kukosha kwechokwadi kwatinopa hakusi kungogadzira zvinhu chete; imhinduro yekugadzira yakagadzirwa kuti ive yakavimbika, inoshanda zvakanaka, uye inodhura," anopedzisa Zhang Wei. "Tinoshanda pamwe chete nevatengi vedu kugadzira kukosha mune zvese zviri muchirongwa ichi, kubva pakusarudza simbi kusvika pakurongedza kwekupedzisira. Mumusika umo sendi yega yega inoverengwa, hunyanzvi uhwu hwakakwana ndihwo hunopa mhando dzakadai saAmbuya mukana wekusarudza."

Kune makambani ari kuda kuunza zvigadzirwa zvemhando yepamusoro uye zvisingadhuri pamusika, rwendo rwechigadzirwa ichi chebhodhoro rimwe chete runosimbisa chidzidzo chakakosha: nzira yekubudirira pamusika yakagadzirwa zvine hungwaru, kwete kungogadzirwa chete.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita nekugadzira bvudzi reGrandma gray hair styling clay/wax bottle mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

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