Isitayela sezinwele zikagogo ezimpunga zobumba/isikhunta sebhodlela le-wax
Isitayela sezinwele zikagogo ezimpunga zobumba/isikhunta sebhodlela le-wax
I-Ansix Ubuchwepheshe Buhlinzeka Ngomjovo Oqondile Wokubumba Izinwele Ezimpunga Ezibunjiwe Zikagogo, Isitayela Sebhodlela Lobumba/Le-Wax, Izindleko Zokusika Izingxenye Ngokuklama Okusha Nokuthuthukisa Izinqubo
SHENZHEN, eShayina – Ezweni elincintisana kakhulu lokupakisha ukunakekelwa komuntu siqu, lapho ubuhle, umsebenzi, kanye nezindleko kubaluleke kakhulu, ukwethulwa komkhiqizo okuphumelelayo kuvame ukuncika eqhaweni elingabonakali: isikhunta somjovo. Ukuze kwethulwe ubumba/i-wax yalo entsha ethi "Gogo" yokuhlobisa izinwele ezimpunga, lo mkhiqizo waphendukela ku-Ansix Tech, uchwepheshe onolwazi ekubumbeni ngokunemba komjovo. Umgomo wephrojekthi wawucacile: ukukhiqiza ibhodlela elisezingeni eliphezulu, elikhangayo elibukekayo elingamelana nokusetshenziswa kwansuku zonke ngenkathi linciphisa kakhulu izindleko zeyunithi ngayinye yezingxenye eziningi. Ngenqubo ecophelelayo ehlanganisa umklamo othuthukisiwe, isayensi yezinto ezibonakalayo, kanye nokwenza ngcono inqubo okungapheli, i-Ansix Tech ayizange nje ilethe isikhunta esingcono kakhulu kodwa futhi yabonisa ukuthi ubuchwepheshe bokukhiqiza obujulile buhumusha kanjani ngqo enanini lamakhasimende elibonakalayo kanye nenzuzo yemakethe.
Ipulani: Lapho Umklamo Uhlangabezana Nokwenziwa
Lo msebenzi waqala ngemodeli yebhodlela engu-3D, enomzimba oqondile ukuze kube lula ukubamba kanye nesivalo esithambile nesingena kalula. Onjiniyela be-Ansix Tech baqale ngokushesha ukubuyekezwa kwe-Design for Manufacturing (DFM). "I-DFM iyibhuloho elibalulekile phakathi komqondo omuhle nomkhiqizo okhiqizwayo," kuchaza uZhang Wei, uMholi Wephrojekthi we-Ansix Tech. "Kuhilela ukuhlola umklamo wokwakheka, ukucabangela izici ezifana nokulinganisela kokugeleza, ukucindezeleka kwesakhiwo, kanye nokubekezelelana kokuhlanganiswa ukuqinisekisa impumelelo ngaphambi kokuba kunqunywe noma iyiphi insimbi".
Okubalulekile kulesi sigaba kwakuwukuba Isikhunta Esithuthukisiwe ukuhlaziywa kokugeleza kusetshenziswa isofthiwe efana ne-Moldex3D. Ukulingisa kwabikezela ukuthi ipulasitiki encibilikisiwe izogcwalisa kanjani umgodi, kwahlonza izinkinga ezingaba khona njengezithiyo zomoya, imigqa yokushisela, kanye nokupholisa okungalingani. Lokhu kulingisa okubonakalayo kwavumela ithimba ukuthi lenze ngcono indawo yesango, lilungise ubukhulu bodonga (lihlose u-1.2mm ohambisanayo ukuqinisekisa ukuqina ngenkathi linciphisa ukusetshenziswa kwezinto), futhi libikezele ukuncipha—konke ngaphambi kokuba kuqale ukukhiqizwa. Le ndlela yokuqapha yavimbela ukwakhiwa kabusha okubizayo kamuva.
Ukukhethwa Kwezinto Ezibalulekile: Ukulinganisela Ukusebenza Nezindleko
Ukukhethwa kwepulasitiki kwakuyisisekelo sesu le-Ansix Tech lokunciphisa izindleko. Ngemva kokuhlaziya okujulile, ithimba likhethe izinto ezimbili:
I-Polypropylene (PP) Yomzimba Webhodlela: Ikhethwe ngenxa yokumelana kwayo okuhle kwamakhemikhali (okuhambisana nefomula yobumba yesitayela), ukuqina okuhle, kanye nezindleko eziphansi. I-PP inesilinganiso esiphansi sokumuncwa (0.02–0.03%), ayidingi ukomiswa, kanye nesilinganiso sokuncishiswa esilawulekayo esingu-1.0–2.5%, esakhokhelwa ngokunembile ku- Umklamo Wesikhunta. Iphuzu layo lokuncibilika eliphansi kakhulu (165–170°C) nalo linegalelo ekunciphiseni ukusetshenziswa kwamandla ngesikhathi sokukhiqiza.
I-PETG ye-Cap: Ikhethwe ngenxa yokucaca kwayo okucacile, ukukhanya okuphezulu, kanye nokuqina okuphezulu. I-PETG inikeza ukumelana okuhle kakhulu komthelela kanye nomuzwa wekhwalithi ephezulu obalulekile kumkhiqizo wekhwalithi ephezulu. Ngenkathi idinga ukomiswa kusengaphambili ngenxa yemvelo yayo ye-hygroscopic, isakhiwo sayo esingaguquki sinikeza ukuncishiswa okuncane ngemuva kokubumba kanye nokuqina okuhle kakhulu kobukhulu.
"Ngokucacisa i-PP engabizi kakhulu yomzimba omkhulu kanye ne-PETG esezingeni eliphezulu nehlala isikhathi eside kuphela lapho izakhiwo zayo zibalulekile—umkhawulo ocacile—sifinyelele ibhalansi engcono kakhulu yokusebenza kanye nezindleko," kuphawula uZhang. Leli cebo lezinto eziqondiwe laba yinsika yokuqala enkulu yokunciphisa izindleko zezingxenye.
Ubunjiniyela Bokubumba: Ukunemba, Ukupholisa, Nokusebenza Kahle
Njengoba umklamo nezinto zokwakha zikhiyiwe, kwagxilwa ekuklameni isikhunta ngokwaso—ukuhlanganiswa okuyinkimbinkimbi lapho yonke imininingwane ithinta khona ikhwalithi, isikhathi somjikelezo, kanye nezindleko.
- Ukukhethwa Kwensimbi Yesikhunta:
Ukuphila isikhathi eside kwesikhunta kanye nokuphela kobuso bengxenye kuncike kakhulu ensimbini. Ukuze kuhlanganiswe ingaphakathi elikhazimulayo, i-Ansix Tech ikhethe insimbi engagqwali ye-S136. Le nsimbi yekhwalithi ephezulu inikeza ukupholisha okuhle kakhulu kanye nokumelana nokugqwala okuphezulu, iqinisekisa ukuqeda kobuso obungenaphutha "be-Class A" emijikelezweni eyizigidi. Engxenyeni eyinhloko nakwezinye izingxenye zesakhiwo, kwasetshenziswa insimbi ye-P20 eqiniswe ngaphambilini. I-P20 inikeza ibhalansi enhle kakhulu yokulungiswa, ukumelana nokuguguleka, kanye nezindleko, njengoba ibiza cishe ngo-40% kunezinsimbi ezimelana nokugqwala ezisezingeni eliphezulu lapho izakhiwo zayo zanele khona.
- Uhlelo Lokupholisa – Inhliziyo Yesikhathi Somjikelezo:
Ukupholisa ngokuvamile kudla ingxenye engaphezu kwengxenye yomjikelezo wokubumba ngomjovo. Ukuze kwandiswe ukusebenza kahle, i-Ansix Tech yaklama uhlelo lokupholisa oluhambisanayo lwembobo yomzimba webhodlela. Ngokungafani neziteshi zendabuko ezigobile ngqo, iziteshi ezihambisanayo zilandela ukwakheka kwe-geometry yengxenye, zinikeza ukukhishwa kokushisa okufanayo nokusheshayo. "Ukupholisa okuvumelanayo okulungiselelwe kunganciphisa isikhathi sokushisa kokukhipha ngo-24% noma ngaphezulu uma kuqhathaniswa neziteshi ezivamile," kusho ucwaningo mayelana nokwenza ngcono iziteshi zokupholisa. Lokhu kunciphisa okuqondile kwesikhathi somjikelezo kuyimbangela enamandla yezindleko zokukhiqiza eziphansi.
- Izinhlelo Zokugijima, Isango, kanye Nokukhipha:
Ukuze kuncishiswe imfucuza yezinto ezibonakalayo kanye nesikhathi sokujikeleza, kwacaciswa uhlelo lwe-hot runner. Lugcina ipulasitiki incibilikile eziteshini zokusabalalisa, lususa isidingo sokukhiqiza nokuphatha imfucuza ye-cold runner. Kwakhethwa isango le-valve le-cap ukuqinisekisa ukuthi isango lihlanzekile futhi liphelele ngokobuhle.
Uhlelo lokukhipha lusebenzise izikhonkwane eziningi ze-ejector ezibekwe ngendlela efanele kanye nama-ejector emikhono ukuqinisekisa ukuthi ibhodlela elidonswe ngokujulile lingasuswa kahle ngaphandle kokuphazamiseka noma amamaki, okuvikela ikhwalithi kanye nokukhiqiza okwengeziwe.
Kusukela Kudijithali Kuya Kokwenyama: Uhambo Lokukhiqiza
Ukuhumusha umklamo ube ithuluzi elinembile kwakudinga imishini ethuthukisiwe. Inqubo yayihilela ukugaywa kwe-CNC kwamabhulokhi amakhulu ensimbi, i-Electrical Discharge Machining (EDM) ukuthola imininingwane eyinkimbinkimbi kanye nokuthungwa, kanye nokupholisha ngesandla okubanzi ukuze kufezwe isibuko esidingekayo emgodini. Umshini wokuphola oyinkimbinkimbi we-conformal kwakuyinselele ekhethekile, exazululwe kusetshenziswa ukubhoboza okunembile kanye namasu okukhiqiza okwengeziwe kwezinto eziyinkimbinkimbi kakhulu.
Kuyo yonke imisebenzi yokukhiqiza, kwasetshenziswa imishini yokulinganisa edidiyelwe (i-CMM) kanye nezikena ze-optical ukuqinisekisa ukuthi yonke ingxenye ihlangabezana nokubekezelelana okuqinile (ngokuvamile ngaphakathi kuka-±0.02mm) okuchazwe ekwakhiweni.
Ukuqonda Inqubo: Ukuthuthukisa Ikhwalithi Nezindleko
Izithombe zokuqala ezivela ku-mold entsha zembule isethi yokugcina yezinselele: ukufeza ukugcwaliswa okuphelele kwezingxenye ezincane, ukususa noma yiziphi iziphambeko ezibonakalayo, kanye nokunciphisa isikhathi somjikelezo. Onjiniyela bezinqubo be-Ansix Tech basebenzise indlela yokubumba yesayensi.
Besebenzisa i-Design of Experiments (DOE), bahlole ngokuhlelekile izinto eziguquguqukayo ezifana nesivinini sokufaka, ingcindezi yokupakisha, kanye nesikhathi sokupholisa ukuze bathole ifasitela elifanele. Amashadi e-Statistical Process Control (SPC) asetshenziswa ukuze kuqashwe ukuzinza kokukhiqiza. Njengoba kuphawuliwe uchwepheshe wemboni i-RJG Inc., izilawuli zenqubo zanamuhla "zingenza ngcono ukusetshenziswa kwezinto ezishibhile noma eziphinde zasetshenziswa ngenkathi kugcinwa ikhwalithi yomkhiqizo eqhubekayo" futhi "zinciphise ukupakisha ngokweqile, zinciphise ukucindezeleka kanye nokusetshenziswa kwezinto".
Kuphrojekthi kaGrandma, lokhu kwakusho ukulungisa inqubo ukuze kusetshenziswe izinga lokushisa eliphansi kancane lokuncibilika kwe-PP ngaphandle kokubangela izibhamu ezimfushane, kongiwe amandla. Kwakuhlanganisa nokubeka amaphrofayili okucindezela kwe-cavity anembile ukuqinisekisa isisindo sezingxenye nobukhulu obuhambisanayo, kunciphisa ngqo udoti wezinto. Umphumela waba inqubo ezinzile ekhiqiza izingxenye ezisezingeni eliphezulu ngesikhathi sokujikeleza ngesivinini esingu-18% kunezilinganiso zokuqala.
Ukuqinisekiswa Kwekhwalithi Nokulethwa Okusheshayo
Iqembu ngalinye lokukhiqiza lihlolwe ngokucophelela. Ukuhlolwa kobukhulu, ukuhlolwa kokuvuza kwebhodlela, kanye nokuhlolwa kokusebenza kokulingana kwesivalo kwakuyinto ejwayelekile. Izindawo zokubukeka ezibucayi zihlolwe ngaphansi kokukhanya okulawulwayo ukuze kutholakale noma yiziphi iziphambeko. Lokhu kulawulwa kwekhwalithi okuqinile kuqinisekisile izinga leziphambeko elingaphansi kuka-0.5%, kunciphisa izindleko zokulahla imfucuza kanye nokulungisa kabusha.
Ngokuqonda ukuthi ukwethulwa kwemikhiqizo kuthinta isikhathi, i-Ansix Tech yenza kwaba lula ukuhamba kwayo. Izikhunta zapakishwa ngokuphephile emabhokisini afakwe i-foam futhi zathunyelwa ngendiza esheshayo, ziqinisekisa ukuthi zifika esikhungweni sokukhiqiza samakhasimende ngemva kwamasonto ambalwa nje kokuhlolwa kokugcina, okwenza kube lula ukungena emakethe ngokushesha.
Isiphetho: Ukuletha Ukuthembeka kanye Nenani
Iphrojekthi yebhodlela lobumba/ibhodlela le-wax likaGrandma grey hair styling iyisiqiniseko sendlela ephelele ye-Ansix Tech yokubumba nge-injection. Ngokuhlanganisa ukuhlaziywa kwe-DFM, ukukhethwa kwezinto ezisetshenziswayo ngamasu, ukwakheka kwesikhunta okusha kanye nokupholisa okuvumelanayo, kanye nokwenza ngcono inqubo eqhutshwa idatha, inkampani ifinyelele umgomo wayo oyinhloko: ukwehlisa kakhulu izindleko eziphelele zobunikazi besikhunta kanye nezindleko zengxenye ngayinye yezingxenye.
"Inani langempela esilinikezayo akulona nje isikhunta; kuyisisombululo sokukhiqiza esenzelwe ukuthembeka, ukusebenza kahle, kanye nezindleko," kuphetha uZhang Wei. "Sisebenzisana namakhasimende ethu ukuze sithuthukise inani kuzo zonke izingqimba zenqubo, kusukela ekukhetheni insimbi kuya ekupakisheni kokugcina. Emakethe lapho isenti ngalinye libalwa khona, lobu buchwepheshe obuphelele yibo obunikeza imikhiqizo efana noGogo ithuba elibalulekile."
Kumabhrendi afuna ukuletha imikhiqizo epakishwe esezingeni eliphezulu nengabizi kakhulu emakethe, uhambo lwalesi sikhunta sebhodlela elilodwa lugcizelela isifundo esibalulekile: indlela eya empumelelweni yemakethe yaklanywa ngokucophelela, hhayi nje kuphela.
I-Ansix Tech Co Ltd
Uma unezinhlelo ezihlobene nokwakhiwa kwebhodlela le-clay/wax likaGrandma grey hair styling, ungasithinta noma nini. Sizoguqula imibono yakho ibe ngokoqobo, sikuvumele ufeze amaphupho akho, futhi sithole ama-oda amakhulu emakethe. Ulwazi lwethu lokuxhumana luthi info@ansixtech.com. Noma xhumana ne-CTO yethu, nge-imeyili: stephen@ansixtech.com
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