Tsarin mai gudu mai zafi na bawul ɗin kwalban magani, ramuka 48
magani Tsarin mai gudu mai zafi na bawul ɗin kwalban kwalba, ramuka 48
Ansix Fasaha Ta Sake Bayyana Masana'antar Lafiya Tare da Tsarin Gudu Mai Zafi Mai Bawul Mai Rahusa 48-Hot
DONGGUAN, China – A cikin masana'antar da daidaito ke tantance amincin majiyyaci da inganci ke nuna dorewar kasuwa, wani ci gaba a fannin kera na'urorin likitanci ya bayyana daga dakunan gwaje-gwajen injiniya na Ansix Tech. Kamfanin ya yi nasarar ƙirƙiro, tabbatarwa, da kuma samar da tsarin mold mai zafi mai ramuka 48 don kera bawuloli na allurar kwalbar magani - wani abu mai mahimmanci ga aikin na'urorin numfashi da aka auna da kuma na'urorin rarraba ruwa daidai.
Wannan nasarar ta fi wakiltar fiye da girman masana'antu kawai; tana ƙunshe da sake fasalin sarkar darajar injunan allura. Ta hanyar haɗa kwaikwayon dijital, kimiyyar kayan aiki, da injiniyan daidaito, Ansix Tech ta ƙirƙiri tsarin samarwa wanda ke samar da matuƙar aminci da ɓangaren likitanci ke buƙata yayin da take cimma daidaiton farashi da ake buƙata don samar da kayayyaki a duk duniya. Aikin yana amfani da falsafar ANSIX Mold Workshop na kamfanin, yana amfani da shekaru da yawa na ƙwarewar masana'antu daga marufi na motoci da semiconductor don magance ƙalubalen da ke ci gaba da tasowa a samar da na'urorin likitanci.
Muhimmin Marufin Lafiya: Inda Daidaito Ya Haɗu da Girma
Kasuwar duniya ta na'urorin isar da magunguna masu inganci tana fuskantar ci gaba mai ɗorewa, wanda ke faruwa sakamakon tsufa da kuma karuwar cututtukan numfashi na yau da kullun. Abubuwa kamar bawuloli na allura suna da sauƙin gani amma suna da ƙarfi a cikin ƙayyadaddun bayanai: dole ne su ƙirƙiri cikakken hatimi a kowane lokaci, su tsayayya da lalacewar sinadarai daga magunguna, kuma a samar da su a cikin adadi mai yawa wanda ya kai ɗaruruwan miliyoyin na'urori kowace shekara ba tare da wata matsala mai mahimmanci ba.
Shekaru da yawa, masana'antun sun sha wahala wajen daidaita waɗannan buƙatun. Modulation mai yawan cavitation yana ba da garantin girma amma daidaiton haɗari; ƙira mai tsaurin ra'ayi yana tabbatar da inganci amma akan farashi mai tsauri. Tsarin rami 48 na Ansix Tech, wanda aka haɓaka don babban mai samar da magunguna na duniya, ya kai hari kai tsaye ga wannan abin mamaki. Babban manufar aikin ba shi da wata ma'ana: cimma takardar shaidar amincewa da sashe na farko na Tsarin Amincewa da Samarwa (PPAP) don mold wanda zai iya ninka yawan fitarwa na tsarin gargajiya ba tare da faɗaɗa sawun samarwa ko yin illa ga tsauraran matakai ba. ƙa'idodi na ISO 13485 da cGMP.
Mataki na 1: Tsarin Samfurin Dijital da Tabbatar da Tsarin
Tafiyar daga ra'ayi zuwa samarwa mai takardar shaida ba ta fara a masana'antar ba, amma a fannin kama-da-wane. Injiniyoyin Ansix Tech sun yi amfani da hanyar kwaikwayo ta hanyoyi biyu, ta amfani da kayan aikin injiniyan taimakon kwamfuta (CAE) na zamani don kawar da duk wani abu da ke tattare da ƙirar.
Binciken Tsarin Kera Kayan Aiki (DFM): Matakin farko ya ƙunshi yin bincike mai zurfi kan tsarin bawul ɗin allura. Injiniyoyi sun mayar da hankali kan inganta canjin kauri na bango don hana alamun nutsewa, tabbatar da isasshen kusurwoyin zane don ingantaccen fitarwa, da kuma kawar da yawan damuwa da ka iya haifar da gazawar sassa da wuri.
Binciken Gudun Mold Mai Ci Gaba (MFA): Ta amfani da manhajar Autodesk Moldflow, ƙungiyar ta kwaikwayi kwararar filastik mai narkewa ta hanyar tsarin mai zafi mai ramuka 48. Babban burin shine a cimma daidaiton kwararar da ta dace - tabbatar da cewa kowanne daga cikin ramuka 48 ya cika daidai gwargwado, matsin lamba, da zafin jiki. Guduwar da ba ta daidaita ba tana haifar da bambancin girma, yawan sassan da ba su daidaita ba, da kuma aikin rufewa mai canzawa, wanda ba za a yarda da shi ga na'urorin likitanci ba. Kwaikwayon ya annabta kuma ya kawar da lahani kamar layukan walda, tarkunan iska, da alamun ƙonewa kafin a tsara hanyar kayan aiki guda ɗaya.
Tsarin Samfura da Tabbatar da Aiki: Duk da cewa kwaikwayon yana ba da babban kwarin gwiwa, tabbatar da zahiri yana da mahimmanci. An samar da samfuran aiki ta amfani da babban ƙudurin stereolithography (SLA). Waɗannan samfuran sun yi gwajin dacewa, tsari, da aiki mai ƙarfi, gami da gwajin daidaiton hatimi a ƙarƙashin matsin lamba da gwaje-gwajen juriya na sinadarai. Wannan matakin ya ba da tabbacin ƙarshe cewa ƙirar dijital za ta yi aiki a zahiri.
Mataki na 2: Kimiyyar Zaɓin Dabaru
Tare da ingantaccen tsari, an mayar da hankali kan kayan aiki. Zaɓin ƙarfe na polymer da mold shawara ce mai mahimmanci wacce ke da alaƙa da aiki, tsawon rai, da farashi.
Tebur: Binciken Zaɓin Kayan Aiki don Bawul ɗin Allura na Lafiya
Zaɓin Karfe na Mold: Don mold ɗin kanta, Ansix Tech ta zaɓi ƙarfen kayan aiki na H13, wanda aka taurare zuwa 48-52 HRC, don abubuwan da aka saka a cikin ciki da rami. Don abubuwan da ke hulɗa kai tsaye da filastik na likitanci kuma suna buƙatar tsafta mai kyau, kamar su ƙarshen mai gudu da wasu hannayen riga na ejector, an ƙayyade Bakin Karfe (420SS) saboda ƙarfinsa na juriya da kuma iya gogewa. Wannan haɗin yana tabbatar da cewa mold ɗin zai iya jure wa gogewar polymers da aka cika tsawon rayuwa ta miliyoyin zagayowar yayin da yake kula da saman da ake buƙata don sassan lafiya.
Mataki na 3: Injiniyan Injin Samar da Kogo Mai Kashi 48
Tsarin mold shine inda ƙwarewar Ansix Tech a tsarin cavitation mai yawan toshewa, kamar na marufi na semiconductor, ta zama mafi mahimmanci. An ƙera kowane tsarin da ke cikin mold ɗin don daidaito da inganci.
Tsarin Mai Gudu Mai Zafi: An aiwatar da tsarin mai gudu mai zafi na ƙofar allura da bawul (NVG). Ba kamar tsarin buɗe ƙofa ba, bawul ɗin allura suna ba da rufewa mai kyau, suna kawar da bushewa da igiya. Wannan yana da mahimmanci ga sassan lafiya inda dole ne a rage madaurin ƙofar. Ana sarrafa ƙofofin bawul guda 48 ta hanyar mai sarrafa jerin abubuwa masu kyau don tabbatar da daidaiton cikawa.
Juyin Juya Halin Sanyaya Daidai: Har zuwa kashi 80% na zagayowar ƙera allura shine lokacin sanyaya. Ga mold mai ramuka 48, sanyaya mara tsari shine girke-girke na warpage da tsawaita zagaye. Ansix Tech ta yi amfani da kera ƙarin abubuwa (buga 3D) don ƙirƙirar tashoshin sanyaya masu tsari waɗanda ke bin ainihin siffar kowane ramin bawul na allura. Idan aka kwatanta da tashoshin haƙa na gargajiya, wannan sabon abu yana fitar da zafi daidai gwargwado da inganci, yana rage lokacin sanyaya da kusan kashi 28% - wani abu mai mahimmanci a cikin farashin kowane ɓangare.
Fitar da Iska da Fitar da Iska: An ƙera tsarin fitar da iska mai matakai da yawa ta amfani da hannayen riga da ruwan wukake don cire sassan da ke da laushi a hankali amma a ƙarshe. An sanya ƙananan ramuka masu mahimmanci a ƙarshen hanyoyin kwarara da kuma layukan rabuwa don barin iskar da ta makale ta fita, don hana ƙonewa da harbin gajeren lokaci.
Mataki na 4: Ingantaccen Kera da Kwarewar Tsarin Aiki
Fassara ƙirar dijital zuwa wani babban aikin kayan aiki na zahiri yana buƙatar yin amfani da salon zamani na dabarun kera kayayyaki. Tsarin aikin ya bi tsari mai kyau: Bitar Zane → Sayen Kayan Aiki → Injin CNC Mai Tauri → Maganin Zafi → Injin Gamawa → Injin Fitar da Wutar Lantarki (EDM) don cikakkun bayanai → Gyaran Daidaito → Haɗawa na Ƙarshe.
Manyan ƙalubalen sun taso a nan: cimma daidaiton matakin micron a tsakanin ramuka 48, sarrafa karkacewar zafi yayin maganin zafi, da kuma aiwatar da gogewa mai inganci a kan yanayin ƙasa mai rikitarwa. Ƙungiyar ƙwararrun masu fasaha ta Ansix Tech, ta amfani da injinan CNC masu axis biyar da kuma EDM daidai, sun shawo kan waɗannan ƙalubalen ta hanyar sarrafa tsari mai kyau.
Da aka sanya mold ɗin a cikin injin ƙera allura mai nauyin tan 550, sai aka mayar da hankali kan inganta tsarin aiki. Ƙungiyar ta yi amfani da ƙa'idodin ƙera fasaha ta kimiyya, inda ta gudanar da Tsarin Gwaje-gwaje (DOE) don kafa wata hanya mai ƙarfi da za a iya maimaitawa.
*Tebur: Matakan Ingantawa don Tsarin Rami 48*
Mataki na 5: Tabbatarwa, Inganci, da Isarwa
Matakin tabbatarwa na ƙarshe ya cika. An amince da gwajin samfuri da kuma takaddun PPAP masu tsauri. An tabbatar da kowane girma akan sassan samfurin ta amfani da Injinan aunawa na Coordinate (CMM). Gwaje-gwajen aiki sun kwafi yanayin duniya na gaske don tabbatar da aikin rufewa.
Tsarin ingancin Ansix Tech an gina shi ne akan Tsarin Kididdiga (SPC). Ana auna ma'auni masu mahimmanci daga sassan samarwa kuma ana tsara su a ainihin lokaci. Tsarin saka idanu kan matsin lamba na ramin da aka haɗa yana ƙirƙirar "yatsun hannu na dijital" ga kowane hoto, yana tabbatar da cewa duk wani karkacewa daga ma'aunin zinare yana haifar da faɗakarwa ta atomatik.
Don marufi, ana sarrafa sassan a cikin muhallin tsafta, a saka su a cikin jakar polyethylene mai inganci, sannan a aika su cikin kwantena masu nuna alamun ɓarna. Duk tsarin aikin masana'antu, daga oda zuwa isarwa, an daidaita shi don hanzarta sauyawa, tare da fahimtar cewa saurin zuwa kasuwa muhimmin bangare ne na darajar abokin ciniki.
Kammalawa: Sabuwar Ma'aunin Gyaran Lafiya
Aikin bawul ɗin allurar kwalbar maganin rami mai murfi 48 na Ansix Tech ya fi nasarar masana'antu; wani misali ne a fannin injiniyan da ke da ƙima. Ta hanyar amfani da gogewa mai zurfi a masana'antu, kamfanin ya nuna cewa mafi girman ƙa'idodi na aminci na likita da kuma manufofin farashi mai tsauri ba sa bambanta juna.
Tanadin da ake yi wa abokan ciniki yana da fannoni da yawa: inganta kayan aiki yana zaɓar polymer mai inganci, ingancin aiki yana rage lokutan zagayowar, kuma nasarar da aka samu a farkon ciniki yana kawar da sake fasalin mold mai tsada. Wannan aikin ya nuna rawar da Ansix Tech ke takawa ba wai kawai a matsayin mai yin mold ba, har ma a matsayin abokin hulɗar masana'antu mai dabarun da zai iya faɗaɗa fa'idar abokin ciniki a kasuwannin duniya mafi wahala.
"Ba wai kawai muke ƙera sassa ba; muna ƙera inganci da ƙima a cikin kowane ɓangare," in ji Stephen Chen, CTO na Ansix Tech. "Wannan aikin ya tabbatar da cewa ta hanyar ƙira mai wayo, kimiyyar kayan dabaru, da haɗin kai gabaɗaya, za mu iya samar da ingancin da marasa lafiya suka dogara da shi da kuma tattalin arzikin da kasuwanci ke buƙata."
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi tsarin bawul ɗin allurar kwalbar Medicine, ramuka 48, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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