Umupfundikizo w'icupa ry'imiti ukoresha uburyo bwo gukurura inshinge, ibyuma 48 bifunze

umuti sisitemu yo gukurura icupa ifite umupfundikizo w'icupa, ifite imiyoboro 48

 

Ansix Ikoranabuhanga Rivugurura Uburyo bwo Gukora Ubuvuzi Rikoresheje Sisitemu Ishyushye Ikoresha Ingufu Zingana n'Iziba 48

DONGGUAN, Ubushinwa – Mu nganda aho uburyo bwo gukora ibikoresho by’ubuvuzi bugena umutekano n’ubushobozi bw’abarwayi ari byo bigena ubuzima bw’isoko, iterambere mu gukora ibikoresho by’ubuvuzi ryavuye muri laboratwari zigezweho za Ansix Tech. Iyi sosiyete yateguye neza, yemeza, kandi igeza ku rwego rwuzuye sisitemu y’ibinyabutabire 48 byo gukora uturindantoki tw’imiti dupfundikiye udupfundikizo tw’imiti—ikintu cy’ingenzi cyane ku mikorere y’imiti ikoreshwa mu gupima ikoreshwa ry’imiti n’ibikoresho by’amazi.

Iyi ntambwe igaragaramo ibirenze urwego rw'inganda gusa; ikubiyemo ivugurura ryuzuye ry'uruhererekane rw'agaciro k'imashini zikoreshwa mu gushushanya. Mu guhuza uburyo bwo kwigana ibikoresho mu buryo bw'ikoranabuhanga, ubumenyi bw'ibikoresho, n'ubuhanga bugezweho, Ansix Tech yashyizeho uburyo bwo gukora butanga icyizere gikabije gisabwa n'urwego rw'ubuvuzi, mu gihe igera ku kiguzi gikenewe kugira ngo ibicuruzwa bihiganwe ku rwego mpuzamahanga. Uyu mushinga ukoresha filozofiya ya ANSIX Mold Workshop, ikoresha ubunararibonye bw'imyaka myinshi mu nganda zitandukanye mu gupakira imodoka na semiconductor kugira ngo bikemure ibibazo bikomeje kubaho mu gukora ibikoresho by'ubuvuzi.

 

Itegeko ryo gupakira mu buvuzi: Aho ubwiza buhuye n'ingano

Isoko ry’ibikoresho byo gutanga imiti neza ku isi ririmo kwiyongera cyane, bitewe n’abaturage bakuze n’ubwiyongere bw’indwara zidakira zo mu myanya y’ubuhumekero. Ibice nk’udupira tw’inshinge biragaragara byoroshye ariko birakomeye mu miterere yabyo: bigomba gukora ikimenyetso gikwiye buri gihe, bikarwanya kwangirika kw’imiti, kandi bigakorwa mu bwinshi bugera kuri miliyoni amagana buri mwaka nta busembwa bukomeye.

 

Mu myaka myinshi, abakora ibikoresho bagiye bagorwa no kuringaniza ibi bisabwa. Ibyuma binini bitanga umusaruro mwinshi bitanga icyizere cy’ingano ariko bishobora kugorana; imiterere ihanitse cyane ishimangira ubuziranenge ariko ku giciro gito. Sisitemu ya Ansix Tech ifite imiyoboro 48, yakozwe ku isoko rikomeye ry’imiti ku isi, yibanda ku buryo butaziguye kuri iki kibazo. Intego nyamukuru y’umushinga yari isobanutse neza: kugera ku cyemezo cya mbere cyo kwemeza no gutanga igice cy’umusaruro (PPAP) ku ibyuma bishobora kongera umusaruro w’imiyoboro isanzwe nta kwagura umusaruro cyangwa ngo bigire ingaruka ku buryo bugoye. amahame bya ISO 13485 na cGMP.

 

Icyiciro cya 1: Kwemeza no kwemeza imiterere y'ikoranabuhanga

Urugendo rwo kuva ku gitekerezo kugera ku gukora ibintu byemejwe ntirwatangiriye ku ruganda, ahubwo rwatangiriye mu rwego rwo kuri interineti. Injeniyeri za Ansix Tech bakoresheje uburyo bwo kwigana ibintu bibiri, bakoresheje ibikoresho bigezweho bya mudasobwa (CAE) kugira ngo bakureho ingaruka ku gice cyose cy’igishushanyo.

 

Igishushanyo mbonera cyo gusesengura ubushobozi bwo gukora (DFM): Icyiciro cya mbere cyasabaga gusuzuma mikorosikopi imiterere y'urushinge rw'ingufu. Injeniyeri zibanze ku kunoza ubwinshi bw'urukuta kugira ngo hirindwe ibimenyetso byo gusimbuka, kwemeza inguni zihagije kugira ngo habeho gusohoka neza, no gukuraho ubwinshi bw'imihangayiko bushobora gutuma ibice bipfa vuba.

 

Isesengura ry’Umuvuduko w’Ibintu mu Buhinde (MFA): Bakoresheje porogaramu ya Autodesk Moldflow, itsinda ryiganye urujya n’uruza rwa pulasitiki ishongeshejwe binyuze muri sisitemu ikomeye ya 48-cavity hot runner system. Intego y’ibanze kwari ukugira ngo habeho uburinganire bwiza bw’amazi—bagenzura ko buri mwobo 48 wuzuye ku gipimo kimwe, umuvuduko, n’ubushyuhe. Urujya n’uruza rudahuje rutuma habaho ihinduka ry’ibipimo, ubucucike bw’ibice buhindagurika, n’imikorere ihindagurika yo kuziba, ibyo bikaba bidakwiye gukoreshwa ku bikoresho by’ubuvuzi. Iyi simulation yahanuye kandi ikuraho inenge zishobora kubaho nko gusudira, imitego y’umwuka, n’ibimenyetso byo gutwika mbere yuko inzira imwe y’ibikoresho ishyirwaho.

 

Gupima no kugenzura imikorere: Nubwo kwigana bitanga icyizere cyinshi, kwemeza imiterere biracyari ingenzi. Ingero z'imikorere zakozwe hakoreshejwe stereolithography ifite ubushobozi bwo hejuru (SLA). Izi ngero zakorewe isuzuma rikomeye ry'imiterere, imiterere, n'imikorere, harimo no kugenzura ubuziranenge bw'ibice bya seal munsi y'igeragezwa ry'umuvuduko n'ubudahangarwa bw'imiti. Iyi ntambwe yatanze icyizere cya nyuma cy'uko igishushanyo mbonera cy'ikoranabuhanga kizakora mu buzima busanzwe.

 

Icyiciro cya 2: Ubumenyi bwo guhitamo ingamba

Hamwe n'igishushanyo mbonera cyemejwe, hibandwa ku bikoresho. Guhitamo polimeri n'icyuma cy'ibumba ni icyemezo cy'ingenzi gishingira ku mikorere, kuramba, n'igiciro.

 

Imbonerahamwe: Isesengura ry'ibikoresho byo guhitamo inshinge zo kwa muganga

Guhitamo Icyuma cy'Ibumba: Ku ibumba ubwaryo, Ansix Tech yahisemo icyuma cy'ibikoresho bya H13, gikomeye kugeza kuri 48-52 HRC, kugira ngo gikoreshwe mu gice cy'imbere n'icy'imbere. Ku bice bihuye neza na pulasitiki yo mu rwego rw'ubuvuzi kandi bisaba isuku itagira inenge, nk'amaboko ashyushye n'amaboko amwe n'amwe yo gusohora, Ibumba Ritajegajega (420SS) ryagaragajwe kubera ko rirwanya ingese kandi rishobora gusugurwa neza. Uku guhuza gutuma ibumba rishobora kwihanganira kwangirika kwa polymer zuzuye mu gihe cy'imyaka myinshi mu gihe rigumana ubuso bwiza bukenewe ku bice by'ubuvuzi.

 

Icyiciro cya 3: Gutunganya moteri ikora ibikoresho bifite imiyoboro 48

Imiterere y'ibumba niho ubunararibonye bwa Ansix Tech mu bijyanye na sisitemu zikoresha amashanyarazi menshi, nk'izo mu gupakira ibikoresho bya semiconductor, bwabaye ingenzi cyane. Buri sisitemu iri muri ibumba yakozwe kugira ngo ikore neza kandi ikore neza.

 

Sisitemu yo Gutwara Ingufu Ishyushye: Sisitemu yo Gutwara Ingufu Ishyushye (NVG) yashyizweho. Bitandukanye na sisitemu yo Gutwara Ingufu Ifunguye, ingufu zifunga neza, bikuraho amatemba n'imigozi. Ibi ni ingenzi ku bice by'ubuvuzi aho ibisigazwa by'ingufu bigomba kugabanuka. Ingufu 48 zigenzurwa n'igikoresho gipima uburyo bwo kugenzura urukurikirane kugira ngo habeho kuzuza neza.

 

Impinduramatwara yo Gukonjesha mu buryo Busanzwe: Kugeza kuri 80% by'igihe cyo gukonjesha mu buryo bw'inshinge ni igihe cyo gukonjesha. Ku ibumba rifite ubuvumo bungana na 48, gukonjesha ku buryo busanzwe ni uburyo bwo gukonjesha no gukonjesha mu buryo bwagutse. Ansix Tech yakoresheje uburyo bwo gukora inyongeramusaruro (3D printing) kugira ngo ikore imiyoboro yo gukonjesha ikurikiza imiterere nyayo ya buri mwobo w'urushinge. Ugereranyije n'imiyoboro gakondo yacukuwe, ubu buryo bushya bukura ubushyuhe mu buryo bumwe kandi bunoze, bugabanya igihe cyo gukonjesha ho hafi 28% - ikintu gikomeye mu giciro cya buri gice.

 

Gusohora no Gusohora: Sisitemu yo gusohora imashini ifite ibyiciro byinshi ikoresha amaboko n'ibyuma bya ejector yagenewe gukuraho ibice byoroshye mu buryo bwitondewe ariko butaziguye. Utwuma duto tw’ingenzi twashyizwe ku mpera z’inzira zinyuramo no ku mirongo itandukanya kugira ngo umwuka ufunze ushobore gusohoka, birinda ubushye no kurasa amasasu magufi.

 

Icyiciro cya 4: Gutunganya no Gutunganya neza Imiterere

Guhindura igishushanyo mbonera cy’ikoranabuhanga mu buryo bw’ubuhanga bufatika bw’ibikoresho byasabaga uburyo butandukanye bwo gukora. Imikorere yakurikije urukurikirane rw’icyitegererezo: Isuzuma ry’igishushanyo → Kugura ibikoresho → Imashini zikora CNC → Gutunganya ubushyuhe → Imashini zirangiza → Imashini zisohora umuriro w’amashanyarazi (EDM) kugira ngo ubone ibisobanuro birambuye → Gutunganya neza → Guteranya burundu.

 

Imbogamizi zikomeye zagaragaye hano: kugera ku rwego rwa mikoroni mu myobo 48, gucunga uburyo ubushyuhe buhindagurika mu gihe cyo kuvura ubushyuhe, no gukoresha uburyo bwo gushushanya mu rwego rw'ubuvuzi ku miterere y'ubuso igoye. Itsinda ry'abatekinisiye b'abahanga ba Ansix Tech, bakoresheje inganda za CNC zifite umurongo wa gatanu hamwe na EDM ihamye, batsinze izi mbogamizi binyuze mu kugenzura neza inzira.

 

Ubwo iki gikoresho cyashyirwaga mu mashini ikora inshinge ya toni 550, hibanzwe ku kunoza uburyo bwo gukora. Itsinda ryakoresheje amahame ya siyansi yo gukora imashini, rikora isuzumabumenyi (DOE) kugira ngo hashyirweho uburyo bukomeye kandi bushobora gusubiramo ibintu.

 

*Imbonerahamwe: Uburyo bwo kunoza imikorere y'ubuso bw'imashini ifite ubujyakuzimu bwa 48*

 

Icyiciro cya 5: Kwemeza, Ubwiza, no Gutanga

Icyiciro cya nyuma cyo kwemeza cyari cyuzuye. Ishusho yakozwe ku cyemezo cy’igerageza ry’icyitegererezo ndetse inakorerwa inyandiko zikomeye za PPAP. ​​Ibipimo byose ku bice by’icyitegererezo byemejwe hakoreshejwe imashini zipima (CMM). Ibizamini by’imikorere byiganjemo imiterere nyayo kugira ngo byemeze imikorere yo gufunga.

 

Sisitemu y’ubuziranenge ya Ansix Tech yubatswe ku igenzura ry’imikorere y’ibarurishamibare (SPC). Ibipimo by’ingenzi bivuye mu bice by’umusaruro bipimwa kandi bigashyirwa ku rutonde mu gihe nyacyo. Sisitemu yo kugenzura umuvuduko w’imashini ikora "urutoki rw’ikoranabuhanga" kuri buri foto, bigatuma gutandukana n’amahame ya zahabu bitera imenyesha ryikora.

 

Mu gupakira, ibice bikorerwa mu cyumba cy’isuku, bigashyirwa mu gipfunyika cya polyethylene yo mu rwego rwa muganga, hanyuma bikoherezwa mu bikoresho bidakoreshwa mu buryo bugaragara. Imikorere yose y’inganda, kuva ku gutumiza kugeza ku kubitanga, iragenda neza kugira ngo ihindurwe vuba, kuko bizwi ko kwihuta ku isoko ari ingenzi mu gaciro k’umukiriya.

 

Umwanzuro: Ikimenyetso Gishya mu Gutunganya Ubuvuzi

Umushinga wa Ansix Tech wo gukora agapfundikizo k'imiti gafite imiyoboro 48 ni ikintu kirenze intsinzi gusa; ni inyigo y'ubushakashatsi mu by'ubwubatsi bushingiye ku gaciro. Binyuze mu bunararibonye bwimbitse mu nganda, iyi sosiyete yagaragaje ko amahame yo hejuru yo kwizerwa mu buvuzi n'intego zikomeye zihenda atari ibyo byombi.

 

Izigamirwa ry’abakiriya rigizwe n’ibintu byinshi: gukoresha neza ibikoresho bihitamo polymer ikwiye, gukoresha neza imikorere bigabanya igihe cyo gukora, kandi gutsinda kw’abakiriya bikuraho ivugurura ry’ibihumyo bihenze. Uyu mushinga ugaragaza uruhare rwa Ansix Tech atari nk’umukora ibihumyo gusa, ahubwo nk’umufatanyabikorwa mu nganda zikora ibintu mu buryo bw’ingamba ushobora kwagura inyungu z’umukiriya mu guhangana n’amasoko menshi ku isi.

 

“Ntabwo turi ibikoresho byo gukora gusa; turi abahanga mu by’ubwubatsi kandi dufite agaciro muri buri gice,” ibi byavuzwe na Stephen Chen, Umuyobozi Mukuru wa Ansix Tech. “Uyu mushinga ugaragaza ko binyuze mu gushushanya mu buryo bw’ubwenge, ubumenyi bw’ibikoresho by’ingamba, no guhuza ibikorwa byose, dushobora gutanga ireme abarwayi bishingikirizaho ndetse n’ubukungu ubucuruzi bukeneye.”

Ansix Tech Co Ltd

Niba ufite gahunda zijyanye n'umupfundikizo w'icupa rya Medicine, sisitemu yo gupima imashini ikoresha inshyi, 48 cavities, ushobora kutwandikira igihe icyo ari cyo cyose. Tuzahindura ibitekerezo byawe mu impamo, tuguhe intsinzi zawe, kandi tuguhe amadeni menshi ku isoko. Amakuru yacu yo kuduhamagara ni info@ansixtech.com. Cyangwa uhamagare umuyobozi mukuru w'ikigo cyacu, ohereza ubutumwa kuri: stephen@ansixtech.com

 

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