Na'urar sanyaya iska ta Midea ta waje ruwan famfo mai sanyaya iska

Na'urar sanyaya iska ta Midea ta waje ruwan famfo mai sanyaya iska

 

Ansix Kwarewar Injiniyanci a Fasaha: Yadda Ingancin Ingancin Ingancin Ingancin Midea ke Sanyaya Na'urorin Kwandishan na Midea da Rage Farashi

Neman na'urar sanyaya iska mai natsuwa, inganci, da araha sau da yawa yana dogara ne akan abubuwan da aka ɓoye daga gani. A cikin na'urar waje, ruwan fanka mai sanyaya wani muhimmin bangare ne na injiniya - aikinsa yana nuna kwararar iska kai tsaye, matakan hayaniya, da tsawon lokacin tsarin. Fiye da shekaru 28, Ansix Tech ta ƙware a cikin ƙira da ƙera waɗannan kayan aikin da suka dace, tana haɓaka hanyar mallakar kanta, mai inganci wacce ke tabbatar da aminci yayin da take rage farashi ga abokan ciniki na duniya kamar Midea. Wannan zurfafa cikin wani aiki na baya-bayan nan ya nuna yadda injiniyan dabaru daga samfura zuwa marufi ke samar da inganci mara sassauƙa da fa'idar tattalin arziki mai mahimmanci.

 

1 Tsarin: Tsarin Samfura da Injiniyan Zamani

Tafiyar ruwan fanka na Midea a Ansix Tech ta fara ne da ƙira tare da tabbatar da inganci, tun kafin a yanke ƙarfe. Tsarin yana da alaƙa da Injiniyan Concurrent, inda ƙungiyar fasaha ta Ansix ke aiki tare da sashen bincike da ci gaban abokin ciniki tun daga farkon matakai.

 

1.1 Tsarin Kera Kayan Aiki (DFM)

Ingancin iska da kuma ingancin tsarin su ne manyan manufofin ƙira. Tsarin ruwan wukake ya haɗa da lanƙwasa masu rikitarwa don haɓaka kwararar iska ta Cubic Feet a Minti (CFM) yayin da rage hayaniyar da girgiza ke haifarwa. A lokaci guda, ana duba ƙirar don iya kera ta. Injiniyoyi suna nazarin kusurwoyin zane don tabbatar da tsaftar fitar da sassan, inganta kauri bango iri ɗaya don hana alamun nutsewa da warpage, da kuma tsara wuraren hawa masu ƙarfi don jure wa shekaru na matsin lamba na juyawa. Wannan binciken DFM na gaba shine babban matakin farko na gujewa farashi, yana hana sake fasalin mold mai tsada da ciwon kai daga baya.

 

1.2 Tsarin samfuri da Tabbatarwa

Don tabbatar da ƙirar dijital, Ansix Tech tana amfani da injinan CNC na zamani don ƙirƙirar samfura kai tsaye, masu aiki daga injiniya-gra.Daga RobaWaɗannan samfuran ba kawai samfuran gani ba ne; ana yi musu gwaje-gwaje na gaske. Suna yin gwajin dacewa da kayan haɗin motoci da na'urorin gidaje, da kuma tantance kwararar iska da hayaniya na farko. Wannan matakin yakan haifar da gyare-gyare masu maimaitawa - ɗan daidaitawa kaɗan zuwa kusurwar vane don ingantaccen sauti ko ƙarfafa haƙarƙarin tsari. Wannan tabbatarwa ta zahiri tana kawar da haɗarin aikin, tana tabbatar da cewa ƙirar ba ta da matsala kafin ta ɗauki nauyin babban kuɗin kayan aikin samarwa.

 

2 Kimiyyar Kayan Aiki: Zaɓin Dabaru don Aiki da Tanadi

Zaɓin filastik muhimmin abu ne don daidaita aiki, dorewa, da farashi. Ga ruwan fanka na waje, buƙatun suna da tsauri: dole ne su kasance masu ƙarfi da tauri, kyakkyawan kwanciyar hankali a duk lokacin da yanayin zafi ya yi zafi, juriya ga lalacewar UV da iska, da kuma juriyar harshen wuta mai inganci.

 

Ta hanyar cikakken bincike, Ansix Tech ta ba da shawarar amfani da Glass-Fiber Reinforced Polypropylene (PP-T20) don aikin Midea. Wannan shawarar ta wakilci wata muhimmiyar dabarar rage farashi ba tare da wani sassauci kan aiki ba.

 

Me yasa PP-T20? Polypropylene wani abu ne mai sauƙin amfani, mai sauƙin amfani da shi. Ƙara ƙananan zare na gilashi 20% yana canza shi, yana ƙara ƙarfin juriyarsa, ƙarfin lanƙwasa (ƙarfin juriya), da zafin juyewar zafi. Idan aka kwatanta da zaɓuɓɓuka na gargajiya kamar ABS ko Nailan mai hana harshen wuta (PA66), PP-T20 ya ba da damar rage farashin kayan masarufi na 15-25% yayin da yake cika dukkan ƙa'idodin injina da aminci. Bugu da ƙari, ba kamar nailan ba, polypropylene baya shan danshi, yana tabbatar da daidaiton girma a cikin yanayin danshi - muhimmin abu ga kayan aiki na waje.

 

3 Kwaikwayon Kammalawa: Babban Mould Binciken Guduwar Ruwa (DFM)

Da kayan da aka zaɓa, injiniyoyin Ansix Tech suna gudanar da cikakken nazarin kwararar Mold (MFA). Wannan kwaikwayon kwamfuta wani babban ƙarfin samfuri ne na kama-da-wane, yana hasashen yadda filastik ɗin da aka narke zai yi aiki a cikin mold ɗin.

 

Tsarin Cikawa: Injiniyoyi suna kwaikwayon wuraren ƙofofi da inganta su don tabbatar da daidaiton cikar tsarin ruwan wukake mai rikitarwa a lokaci guda. Wannan yana hana lahani kamar tarkon iska (wanda ke haifar da ƙonewa) da kuma raunin layukan walda waɗanda za su iya samuwa inda gaba-gaba na kwararar ruwa suka haɗu.

 

Hasashen Sanyaya da Yaɗuwar Yaƙi: Binciken yana nuna wuraren da ke fuskantar alamun nutsewa a kan sassa masu kauri kuma yana annabta yiwuwar yaɗuwar saboda rashin daidaiton sanyaya ko raguwar anisotropic na kayan da aka cika da gilashi. Ana yin gyare-gyare ta hanyar dijital - daidaita shimfidu na tashar sanyaya ko daidaita rabon kauri na haƙarƙari - kafin a yi amfani da kowane ƙarfe.

 

Sigogi na Tsarin Aiki: MFA tana hasashen matsin lamba da ƙarfin matsewa da ake buƙata, tana tabbatar da cewa an zaɓi injin gyaran da ya dace kuma yana hana injin ɗin yin fiye da kima.

 

Wannan mataki babban kayan aiki ne na gujewa farashi, yana canza gwaje-gwajen samarwa da gyare-gyaren ƙira zuwa maimaitawar dijital, yana adana lokaci da jari.

 

4 Zuciyar Samarwa: Tsarin Motsa Jiki da Masana'antu Mai Daidaito

Mod ɗin allurar kayan aiki ne mai inganci wanda ke bayyana ingancin sassa da tattalin arzikin samarwa. Mod ɗin Ansix Tech don ruwan fanka na Midea an ƙera shi ne don ingantaccen aiki da tsawon rai.

 

Zaɓin Karfe: Ga faranti na ciki da rami da ke cike da kayan gilashi, an zaɓi ƙarfe mai tauri (misali, Jamus 1.2083) saboda kyawun gogewa, juriyar lalacewa, da juriyar tsatsa. Ga sassan gini kamar faranti, ana amfani da ƙarfe P20 mai araha. Wannan dabarar ta daidaita tsawon rayuwar kayan aiki da farashi.

 

Tsarin Sanyaya: Sanyaya yana cinye sama da kashi 50% na lokacin zagayowar. Ansix Tech tana ƙera tashoshin sanyaya masu tsari waɗanda ke bin tsarin 3D na ruwan fanka gwargwadon iyawa. Wannan cire zafi iri ɗaya, mai inganci zai iya rage lokacin sanyaya da kashi 25-35% idan aka kwatanta da hanyoyin da aka haƙa madaidaiciya, wanda ke ƙara yawan fitarwa kai tsaye da rage farashin kowane sashi.

 

Ƙofa da Fitar da Wuta: Yawanci ana amfani da tsarin mai gudu mai zafi, wanda ke kawar da sharar sanyi da mai gudu don amfani da kayan 100%. An sanya ƙofar a kan wani yanki mai kyau wanda ba na kayan ado ba (kamar cikin cibiyar ruwan wukake) don rage ɓarna. Idan aka yi la'akari da yanayin ruwan wukake, dabarun fitar da ruwa ta amfani da fil, hannayen riga, da faranti masu cirewa suna tabbatar da cewa an saki ɓangaren ba tare da ɓarna ba.

 

Kera wannan kayan aiki mai sarkakiya yana gabatar da ƙalubale, kamar ƙera sassa masu zurfi da siriri don bayanan ruwan wukake da kuma cimma kammala madubi a saman sararin samaniya. Aikin Ansix Tech—daga CNC mai ƙarfi zuwa kammalawa mai sauri, Injin Rage Fitarwa na Lantarki (EDM) don cikakkun bayanai, da kuma gogewa mai ƙwarewa—yana tabbatar da cewa ƙirar ta dace da ƙirar dijital.

 

5 Kwarewa a Tsarin: Gina Allura da Ingantawa

Ko da kuwa da cikakkiyar mold, tsarin ƙera allurar yana buƙatar cikakken iko, musamman ga ɓangaren da ke da wahala kamar ruwan fanka. Ansix Tech tana amfani da hanyar ƙera ta kimiyya don kafa tsari mai ƙarfi da za a iya maimaitawa.

 

Manyan matsaloli da mafita sun haɗa da:

 

Kula da Yaƙi: An rage shi ta hanyar sarrafa yanayin zafin mold daidai, ingantaccen bayanin matsi na marufi, da kuma sanyaya iri ɗaya ta hanyar tashoshin daidaitawa.

 

Tsarin Zare da Bayyanar Zare: Ana sarrafa shi ta hanyar ƙirar ƙofa da ingantaccen saurin allura don hana zamewar saman.

 

Rage Lokacin Zagaye: Ana duba kowane abu. Ingantaccen sanyaya, fitar da sauri mai sauri, da kuma cire sassan robot ta atomatik yana cire daƙiƙa kaɗan daga kowane zagaye, wanda ke ninkawa zuwa dubban ƙarin sassa a kowane wata.

 

Inganta tsari shi ma babban abin da ke haifar da rage farashi ne. Ansix Tech tana amfani da injinan allurar lantarki ko na haɗin gwiwa, waɗanda za su iya rage yawan amfani da makamashi da kashi 60% idan aka kwatanta da na'urorin matse ruwa na gargajiya. Bugu da ƙari, ta hanyar kafa "tagar aiki mai ƙarfi," suna rage yawan sharar gida kuma suna tabbatar da inganci mai daidaito.

 

Tebur: Manyan Ma'ajiyar Rage Kuɗi a Aikin Ruwan Fanka na Midea

6 Inganci Mai Sauri da Sauri Mai Kyau

An saka tabbacin inganci a cikin sarkar masana'antu a cikin sarkar masana'antu-5-6.

Duba Labarin Farko (FAI):Ana gudanar da cikakken rahoto ta amfani da Injinan aunawa na Coordinate (CMM) a kan hotunan farko daga ƙirar samarwa.

Sarrafa Cikin-Tsarin Aiki:Ana duba ma'auni masu mahimmanci akai-akai ta amfani da ma'aunin da aka daidaita da kayan aiki. Taswirar Kula da Tsarin Kididdiga (SPC) tana lura da daidaiton samarwa.

Tabbatarwa ta Ƙarshe:Ana yin gwaje-gwajen aiki, gami da duba daidaiton juyawa don tabbatar da aiki mai santsi da shiru-1-5.

Fahimtar buƙatun Just-In-Time (JIT) na manyan na'urori kamar Midea, Ansix Tech ta sauƙaƙemarufi da dabaruSuna tsara marufi mai kariya, wanda za a iya sake amfani da shi wanda ke hana lalacewar sufuri, kuma hanyar haɗin gwiwarsu - haɗuwa da matakan aiki da kuma kula da sadarwa ta ainihin lokaci - yana tabbatar daisarwa mai sauri da aminciba tare da ƙarin farashi mai tsada ba-1-6.

Kammalawa 7: Shawarar Ƙimar Fasaha ta Ansix

Aikin fanka na waje na na'urar Midea ya nuna yadda Ansix Tech ke amfani da kusan shekaru talatin na gwaninta don samar da ƙima mai ban mamaki. Hanyar da suka bi ta tabbatar da cewa mafi ƙarancin kuɗin mallakar ba a cimma ta hanyar rage farashi ba, amma ta hanyarzuba jari a fannin ƙira mai wayo, kimiyyar kayan aiki, da kuma ƙwarewar tsari-8.

Ta hanyar yin aiki a matsayin abokin haɗin gwiwar injiniya na gaske, Ansix Tech ta fitar da ɓarna da rashin inganci cikin tsari, tana fassara ƙwarewarsu zuwa gafa'idodi masu yawa ga abokan ciniki: rage farashin kayan aiki sosai, hanzarta lokaci zuwa kasuwa, da kuma amincin da ake buƙata don samfuran da ke kan gaba a cikin alama. A cikin kasuwar kayan aiki ta duniya mai gasa, wannan alƙawarin samar da daidaito da ƙima shine abin da ya bambanta Ansix Tech

 

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri game da ruwan fanka mai sanyaya iska na Midea na waje, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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