Ma fan oziziritsira mpweya wakunja a Midea air conditioner

Ma fan oziziritsira mpweya wakunja a Midea air conditioner

 

Ansix Ukadaulo wa Uinjiniya wa Ukadaulo: Momwe Kupangira Mowa Mwachangu Kumaziziritsira Ma Air Conditioner a Midea ndi Kuchepetsa Ndalama

Kufunafuna mpweya woziziritsa, wogwira ntchito bwino, komanso wotsika mtengo nthawi zambiri kumadalira zinthu zobisika. Mkati mwa chipangizo chakunja, tsamba loziziritsira la fan ndi gawo lofunika kwambiri paukadaulo—magwiridwe ake amalamulira mwachindunji kuyenda kwa mpweya, kuchuluka kwa phokoso, ndi moyo wautali wa makina. Kwa zaka zoposa 28, Ansix Tech yakhala ikugwira ntchito yokonza ndi kupanga zinthu zolondola kwambiri izi, ndikupanga njira yapadera, yoyendetsedwa ndi mtengo yomwe imatsimikizira kudalirika komanso kuchepetsa ndalama kwa makasitomala apadziko lonse lapansi monga Midea. Kufufuza mozama kwa pulojekiti yaposachedwa kukuwonetsa momwe uinjiniya wanzeru kuyambira pa prototype mpaka pakulongedza umaperekera ubwino wosasinthasintha komanso phindu lalikulu pazachuma.

 

1 Ndondomeko: Kapangidwe ka Chitsanzo ndi Uinjiniya Wogwirizana

Ulendo wa tsamba la fan la Midea lakunja ku Ansix Tech umayamba ndi kapangidwe kogwirizana ndi kutsimikizika kokhwima, kale kwambiri chitsulo chisanadulidwe. Njirayi imachokera ku Concurrent Engineering, komwe gulu laukadaulo la Ansix limagwira ntchito limodzi ndi dipatimenti ya R&D ya kasitomala kuyambira pachiyambi.

 

1.1 Kapangidwe ka Kupanga Zinthu (DFM)

Kugwira ntchito bwino kwa ndege komanso kukhazikika kwa kapangidwe kake ndi zolinga zazikulu kwambiri pakupanga. Kapangidwe ka tsamba kamakhala ndi ma curve ovuta a aerodynamic kuti apititse patsogolo kuyenda kwa mpweya wa Cubic Feet pa Minute (CFM) pomwe amachepetsa phokoso loyambitsidwa ndi turbulence. Nthawi yomweyo, kapangidwe kake kamafufuzidwa kuti kawone ngati kakhoza kupanga. Mainjiniya amafufuza ma angles kuti atsimikizire kuti magawo ake ndi oyera, kukonza makulidwe ofanana a khoma kuti apewe zizindikiro za sink ndi warpage, ndikupanga ma hubs olimba kuti athe kupirira kupsinjika kwa zaka zambiri. Kusanthula kwa DFM kumeneku ndi gawo loyamba lofunika kwambiri lopewera ndalama, kupewa kukonzanso nkhungu yokwera mtengo komanso kupweteka kwa kupanga pambuyo pake.

 

1.2 Kujambula ndi Kutsimikizira

Kuti atsimikizire kapangidwe ka digito, Ansix Tech imagwiritsa ntchito makina apamwamba a CNC kuti apange zitsanzo zogwira ntchito mwachindunji kuchokera ku uinjiniya.Kuchokera ku MapulasitikiMa prototype awa si zitsanzo zongowoneka chabe; amayesedwa zenizeni. Amayesedwa bwino ndi ma motor assemblies ndi ma housing units, komanso kuwunika koyambirira kwa mpweya ndi phokoso. Gawoli nthawi zambiri limabweretsa kusintha kobwerezabwereza—kusintha pang'ono pa ngodya ya vane kuti pakhale mawu abwino kapena kulimbitsa nthiti ya kapangidwe kake. Kutsimikizira kumeneku kumachotsa chiopsezo cha polojekitiyi, kuonetsetsa kuti kapangidwe kake ndi kopanda cholakwika musanapereke ndalama zambiri zopangira zida.

 

2 Sayansi ya Zinthu: Kusankha Mwanzeru pa Kuchita Bwino ndi Kusunga Ndalama

Kusankha pulasitiki ndi chida chofunikira kwambiri pakulinganiza magwiridwe antchito, kulimba, komanso mtengo. Pa ma fan blades akunja, zofunikira zake ndi zokhwima: ziyenera kukhala zolimba komanso zolimba, zokhazikika bwino pakusintha kwa kutentha kwambiri, zokana kuwonongeka ndi UV ndi nyengo, komanso zoletsa moto modalirika.

 

Kudzera mu kusanthula kwathunthu, Ansix Tech idapereka lingaliro la Glass-Fiber Reinforced Polypropylene (PP-T20) pa pulojekiti ya Midea. Malangizo awa anali njira yofunika kwambiri yochepetsera ndalama popanda kusokoneza magwiridwe antchito.

 

Chifukwa chiyani PP-T20? Polypropylene ndi thermoplastic yopepuka komanso yotsika mtengo. Kuwonjezera ulusi wagalasi waufupi wa 20% kumaisintha, kukulitsa mphamvu yake yokoka, kusinthasintha kwa flexural modulus (kulimba), ndi kutentha kwa kutentha. Poyerekeza ndi zosankha zachikhalidwe monga ABS kapena Nylon yoletsa moto (PA66), PP-T20 imapereka ndalama zosungira 15-25% ya zinthu zopangira pamene ikukwaniritsa zofunikira zonse zamakina ndi chitetezo. Kuphatikiza apo, mosiyana ndi nayiloni, polypropylene simatenga chinyezi, kuonetsetsa kuti miyeso yake ndi yokhazikika m'malo onyowa - chinthu chofunikira kwambiri pazida zakunja.

 

3 Kuyerekeza Ungwiro: Nkhungu Yotsogola Kusanthula kwa Mayendedwe (DFM)

Pogwiritsa ntchito zinthu zomwe zasankhidwa, mainjiniya a Ansix Tech amachita kafukufuku wokwanira wa Mold Flow Analysis (MFA). Kuyerekezera kwa makompyuta kumeneku ndi mphamvu yodziwira momwe pulasitiki yosungunuka idzakhalire mkati mwa nkhungu.

 

Kapangidwe ka Kudzaza: Mainjiniya amayerekezera ndi kukonza malo a zipata kuti atsimikizire kuti tsamba lovutali likudzazidwa bwino nthawi imodzi. Izi zimateteza zolakwika monga mipiringidzo ya mpweya (yomwe imayambitsa kupsa) ndi mizere yofooka ya weld yomwe ingapangidwe pomwe ma flow front amakumana.

 

Kuneneratu za Kuzizira ndi Kuwongola kwa Tsamba: Kusanthulaku kumasonyeza madera omwe amatha kutsika ndi zizindikiro zokhuthala ndipo kumasonyeza kuti tsamba lomwe lingagwe chifukwa cha kuzizira kosagwirizana kapena kuchepa kwa zinthu zodzaza ndi galasi. Kukonza kumachitika pogwiritsa ntchito digito—kusintha mawonekedwe a njira zoziziritsira kapena kusintha bwino makulidwe a nthiti—chitsulo chisanapangidwe.

 

Ma Parameters a Njira: MFA imaneneratu molondola kukakamizidwa kofunikira kwa jakisoni ndi mphamvu yolumikizira, kuonetsetsa kuti makina oyenera oumbira akusankhidwa ndikuletsa kuti nkhungu isagwiritsidwe ntchito mopitirira muyeso.

 

Gawoli ndi chida chachikulu chopewera ndalama, chosintha mayeso opanga ndi kusintha kwa nkhungu kukhala njira zosinthira digito, zomwe zimapulumutsa nthawi komanso ndalama.

 

4 Mtima wa Kupanga: Kupanga ndi Kupanga Nkhungu Mwanzeru

Chiboliboli chojambulira ndi chida cholondola kwambiri chomwe chimafotokoza bwino mtundu wa chinthu komanso ndalama zomwe chimagwiritsa ntchito popanga zinthu. Chiboliboli cha Ansix Tech cha tsamba la fan la Midea chapangidwa kuti chigwire ntchito bwino komanso chikhale ndi moyo wautali.

 

Kusankha Zitsulo: Pa mbale zapakati ndi zam'mimba zomwe nthawi zonse zimakutidwa ndi zinthu zodzazidwa ndi galasi, chitsulo chosapanga dzimbiri cholimba kale (monga German 1.2083) chimasankhidwa chifukwa cha kusalala kwake kwabwino, kukana kuwonongeka, komanso kukana dzimbiri. Pazida zomangira monga mbale, chitsulo cha P20 chotsika mtengo chimagwiritsidwa ntchito. Njira yokhazikika iyi imakonza moyo wa zida ndi mtengo wake.

 

Njira Yoziziritsira: Kuziziritsa kumatenga nthawi yoposa 50% ya nthawi yozungulira. Ansix Tech imapanga njira zoziziritsira zomwe zimatsatira mawonekedwe a 3D a tsamba la fan momwe zingathere. Kutulutsa kutentha kofananako komanso kogwira mtima kumeneku kumatha kuchepetsa nthawi yoziziritsira ndi 25-35% poyerekeza ndi njira zachikhalidwe zobooledwa molunjika, kukweza mwachindunji kutulutsa ndikuchepetsa mtengo pa gawo lililonse.

 

Kuchotsa Gate ndi Kutulutsa: Njira yothamanga yotentha nthawi zambiri imagwiritsidwa ntchito, kuchotsa zinyalala zozizira ndi zinyalala za runner kuti zigwiritsidwe ntchito 100%. Chipatacho chimayikidwa bwino pamalo osakongoletsa (monga mkati mwa tsamba) kuti muchepetse zotsalira. Popeza tsambalo lili ndi mawonekedwe ake, njira yotulutsira zinthu pogwiritsa ntchito mapini, manja, ndi mbale zochotsera zinthu imatsimikizira kuti gawolo latulutsidwa popanda kupotoka.

 

Kupanga chida chovutachi kumabweretsa zovuta, monga kukonza magawo akuya komanso owonda a ma profiles a masamba ndikupeza galasi lomalizidwa pamalo ozungulira. Kayendedwe ka ntchito ka Ansix Tech—kuyambira ku roughing ya CNC mpaka kumaliza mwachangu, Electrical Discharge Machining (EDM) kuti mupeze zinthu zazing'ono, komanso kupukuta mwaluso—kumatsimikizira kuti nkhungu yeniyeniyo ikugwirizana bwino ndi kapangidwe ka digito.

 

5 Kudziwa Bwino Njira: Kukonza ndi Kukonza Jakisoni

Ngakhale ndi nkhungu yabwino kwambiri, njira yopangira jekeseni imafuna kulamulira kolondola, makamaka pa gawo lovuta monga tsamba la fan. Ansix Tech imagwiritsa ntchito njira yasayansi yopangira kuti ikhazikitse njira yolimba komanso yobwerezabwereza.

 

Mavuto ndi mayankho akuluakulu ndi awa:

 

Kuwongolera Kuzungulira: Kumachepetsa kutentha kwa nkhungu molondola, ma profiles okonzedwa bwino opaka, komanso kuziziritsa kofanana komwe kumathandizidwa ndi njira zofananira.

 

Kuyang'ana ndi Kuwoneka kwa Ulusi: Kumayendetsedwa kudzera mu kapangidwe ka chipata komanso liwiro lokonzekera jakisoni kuti apewe kutsetsereka kwa pamwamba.

 

Kuchepetsa Nthawi Yozungulira: Chigawo chilichonse chimawunikidwa bwino. Kuziziritsa bwino, kutulutsa mwachangu, komanso kuchotsa ziwalo za robotic zokha masekondi angapo kuchokera pagawo lililonse, zomwe zimachulukirachulukira kukhala zigawo zina zambiri pamwezi.

 

Kukonza njira zoyendetsera ntchito ndi chinthu chachikulu chomwe chimapangitsa kuti pakhale kuwongolera ndalama. Ansix Tech imagwiritsa ntchito makina opangira magetsi okha kapena osakanikirana, omwe amatha kuchepetsa kugwiritsa ntchito mphamvu ndi 60% poyerekeza ndi makina osindikizira achikhalidwe a hydraulic. Kuphatikiza apo, pokhazikitsa "njira yokhazikika" yogwirira ntchito, amachepetsa kuchuluka kwa zinyalala ndikuwonetsetsa kuti zinthu zikuyenda bwino.

 

Tebulo: Zothandizira Kusunga Ndalama mu Pulojekiti ya Fan Blade ya Midea

6 Ubwino Wosasinthasintha ndi Kutumiza Mwachangu

Chitsimikizo cha khalidwe chimakhazikika mu unyolo wonse wopanga zinthu-5-6.

Kuyang'anira Nkhani Yoyamba (FAI):Lipoti lonse la magawo pogwiritsa ntchito Makina Oyezera Ogwirizana (CMM) limachitika pa zithunzi zoyambirira kuchokera ku nkhungu yopangira.

Kulamulira Mu Ntchito:Miyeso yofunikira imawunikidwa nthawi zonse pogwiritsa ntchito ma geji ndi zida zoyezera. Ma chart a Statistical Process Control (SPC) amawunika kukhazikika kwa kupanga.

Kutsimikizira Komaliza:Zitsanzo zimayesedwa magwiridwe antchito, kuphatikizapo kuyang'aniridwa kwa rotational balance kuti zitsimikizire kuti ntchito ikuyenda bwino komanso chete-1-5.

Kumvetsetsa zosowa za Just-In-Time (JIT) za makampani akuluakulu a zida zamagetsi monga Midea, Ansix Tech yasintha zinthu.kulongedza ndi mayendedweAmapanga ma CD oteteza komanso obwezerezedwanso omwe amaletsa kuwonongeka kwa njira zoyendera, ndipo njira yawo yolumikizirana—kuphatikiza magawo a polojekiti ndi kusunga kulumikizana kwa nthawi yeniyeni—amaonetsetsa kutikutumiza mwachangu komanso kodalirikapopanda ndalama zapamwamba-1-6.

7 Mapeto: Ndondomeko ya Ansix Tech Value

Pulojekiti ya Midea outdoor unit fan blade ikuwonetsa momwe Ansix Tech imagwiritsira ntchito zaka pafupifupi makumi atatu zaukadaulo kuti ipereke phindu lalikulu. Njira yawo ikutsimikizira kuti mtengo wotsika kwambiri wa umwini supezeka mwa kudula ndalama, koma kudzera mundalama zoyendetsera ntchito pakupanga zinthu mwanzeru, sayansi ya zinthu, komanso luso la njira-8.

Mwa kuchita ngati mnzake weniweni wa uinjiniya, Ansix Tech imachotsa zinyalala ndi kusagwira ntchito bwino, ndikumasulira ukatswiri wawo kukhalamaubwino ooneka bwino kwa makasitomala: kuchepetsa kwambiri ndalama zomwe zimagwiritsidwa ntchito popanga zinthu, nthawi yogulitsira zinthu mwachangu, komanso kudalirika kosalekeza komwe kumafunika pazinthu zodziwika bwino. Mumsika wopikisana wapadziko lonse lapansi wa zida zamagetsi, kudzipereka kumeneku popereka zinthu molondola komanso zamtengo wapatali ndi komwe kumasiyanitsa Ansix Tech

 

Ansix Tech Co Ltd.

Ngati muli ndi mapulani okhudzana ndi ma fan blades akunja a Midea air conditioner, mutha kulumikizana nafe nthawi iliyonse. Tidzasintha malingaliro anu kukhala enieni, kukulolani kukwaniritsa maloto anu, ndikulandira maoda akuluakulu pamsika. Zambiri zathu zolumikizirana ndi info@ansixtech.com. Kapena funsani CTO wathu, tumizani imelo ku: stephen@ansixtech.com

 

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