Iiblade zefeni ezipholileyo zeyunithi yangaphandle ye-Midea air conditioner

Iiblade zefeni ezipholileyo zeyunithi yangaphandle ye-Midea air conditioner

 

I-Ansix Ubuchule boBunjineli boBugcisa: Indlela iPrecision Injection Molding epholisa ngayo ii-Air Conditioners zaseMidea kwaye inciphise iindleko

Ukufuna umoya ozolileyo, osebenza kakuhle, nongabizi kakhulu kudla ngokuxhomekeke kwizinto ezifihlakeleyo emehlweni. Ngaphakathi kwiyunithi yangaphandle, i-fan blade yokupholisa yinto ebalulekileyo yobunjineli—ukusebenza kwayo kulawula ngokuthe ngqo ukuhamba komoya, amanqanaba engxolo, kunye nobude bexesha lenkqubo. Kangangeminyaka engaphezu kwama-28, i-Ansix Tech igxile kuyilo kunye nokuveliswa kwezi zinto zichanekileyo, iphuhlisa indlela ezimeleyo, eqhutywa lixabiso eqinisekisa ukuthembeka ngelixa inciphisa iindleko kubathengi behlabathi abanjengoMidea. Olu lwazi lunzulu kwiprojekthi yakutshanje lubonisa indlela ubunjineli bobuchule ukusuka kwiprototype ukuya ekupakisheni obuzisa ngayo umgangatho ongenakugungqiswa kunye nenzuzo ebalulekileyo kwezoqoqosho.

 

1 Isicwangciso: Uyilo lwePrototype kunye noBunjineli obuDibeneyo

Uhambo lwe-Midea outdoor unit fan blade e-Ansix Tech luqala ngoyilo oludibeneyo kunye nokuqinisekiswa okungqongqo, kudala ngaphambi kokuba intsimbi isikwe. Le nkqubo isekelwe kwi-Concurrent Engineering, apho iqela lobuchwephesha le-Ansix lisebenza kunye necandelo le-R&D lomthengi ukususela kwizigaba zokuqala.

 

1.1 Uyilo Lokwenziwa Kwezinto (i-DFM)

Ukusebenza kakuhle kwe-aerodynamic kunye nokuthembeka kwesakhiwo zezona njongo ziphambili zoyilo. Uyilo lweblade luquka ii-curves ezintsonkothileyo ze-aerodynamic ukuze kuphuculwe ukuhamba komoya kweCubic Feet ngomzuzu (CFM) ngelixa kunciphisa ingxolo ebangelwa yi-turbulence. Kwangaxeshanye, uyilo lujongwa ukuba luyakwazi na ukwenziwa. Iinjineli zihlalutya ii-engile zedrafti ukuqinisekisa ukukhutshwa kwenxalenye ecocekileyo, ziphucule ubukhulu bodonga obufanayo ukuze kuthintelwe iimpawu zesinki kunye ne-warpage, kwaye ziyile ii-hubs zokufaka eziqinileyo ukuze zinyamezele iminyaka yoxinzelelo lokujikeleza. Olu hlalutyo lwe-DFM oluphambili linyathelo lokuqala elikhulu lokuphepha iindleko, lithintela ukutshintshwa kwesikhunta esibizayo kunye neentloko zemveliso kamva.

 

1.2 Uvavanyo kunye noQinisekiso

Ukuqinisekisa uyilo lwedijithali, i-Ansix Tech isebenzisa i-CNC machining ephucukileyo ukwenza iiprototypes ezithe ngqo nezisebenzayo ezivela kwi-engineering-graUkusuka kwiPlastikiEzi prototypes azizo nje iimodeli ezibonakalayo; zivavanywa kwihlabathi lokwenyani. Zihlolwa ukufaneleka kwazo ngeendibano zeemoto kunye neeyunithi zezindlu, kunye novavanyo lokuqala lokuhamba komoya kunye nengxolo. Eli nqanaba lidla ngokukhokelela ekuphuculweni okuphindaphindiweyo—uhlengahlengiso oluncinci kwi-engile ye-vane ukuze kubekho i-acoustic engcono okanye ukuqinisa ubambo lolwakhiwo. Olu qinisekiso lomzimba lususa umngcipheko kwiprojekthi, luqinisekisa ukuba uyilo alunasiphako ngaphambi kokuba luzibophelele kwiindleko eziphezulu zezixhobo zemveliso.

 

2 Isayensi yezinto eziphathekayo: Ukhetho oluCwangcisiweyo lweNtsebenzo kunye nokonga imali

Ukukhetha iplastiki sisixhobo esibalulekileyo sokulinganisela ukusebenza, ukuqina, kunye nexabiso. Kwii-fan blades zangaphandle, iimfuno zinzima: kufuneka zibe namandla aphezulu kunye nokuqina, uzinzo oluhle kakhulu kubushushu obugqithisileyo, ukumelana nokuwohloka kwe-UV kunye nemozulu, kunye nokuthintela ilangatye okuthembekileyo.

 

Ngohlalutyo olupheleleyo, i-Ansix Tech icebise iGlass-Fiber Reinforced Polypropylene (PP-T20) kwiprojekthi yeMidea. Esi siphakamiso simele icebo elibalulekileyo lokonga iindleko ngaphandle kokuphazamiseka ekusebenzeni.

 

Kutheni iPP-T20? I-Polypropylene yi-thermoplastic ekhaphukhaphu, engabizi kakhulu. Ukongezwa kweefayibha zeglasi ezimfutshane ezingama-20% kuyayiguqula, kwandisa kakhulu amandla ayo okuxinana, i-flexural modulus (rigidity), kunye nobushushu bokujika kobushushu. Xa kuthelekiswa nezinye iindlela zemveli ezifana ne-ABS okanye i-Nylon ethintela ilangatye (PA66), i-PP-T20 ibonelela ngokonga iindleko ze-15-25% zezinto ezikrwada ngelixa ihlangabezana nazo zonke iinkcukacha zoomatshini kunye nokhuseleko. Ngaphezu koko, ngokungafaniyo ne-nylon, i-polypropylene ayifunxi umswakama, iqinisekisa ubungakanani obuzinzileyo kwiimeko ezimanzi—into ebalulekileyo kwizixhobo zangaphandle.

 

3 Ukulinganisa Ukugqibelela: Umngundo oPhambili Uhlalutyo lokuhamba komoya (i-DFM)

Ngezixhobo ezikhethiweyo, iinjineli ze-Ansix Tech zenza uHlalutyo olupheleleyo lweMold Flow (MFA). Olu vavanyo lwekhompyutha luyiprototype enamandla ebonakalayo, exela kwangaphambili indlela iplastiki enyibilikisiweyo eya kusebenza ngayo ngaphakathi kwemold.

 

Ipateni Yokuzalisa: Iinjineli zilinganisa kwaye ziphucula iindawo zamasango ukuqinisekisa ukugcwaliswa okulungeleleneyo, ngaxeshanye kwejometri yeblade entsonkothileyo. Oku kuthintela iziphene ezifana nemigibe yomoya (ebangela ukutsha) kunye nemigca ye-weld ebuthathaka enokuthi yakheke apho i-flow fronts idibana khona.

 

Uqikelelo Lokupholisa Nokuqikelela Iphepha Elimnyama: Olu hlalutyo lubonisa iindawo ezinokuba neempawu zokutshona kwiindawo ezixineneyo kwaye luqikelela iphepha elimnyama elinokuba nesibhakabhaka ngenxa yokupholisa okungalinganiyo okanye ukuncitshiswa kwezinto ezizaliswe yiglasi. Ukulungiswa kwenziwa ngedijithali—ukulungisa ulwakhiwo lwesiteshi sokupholisa okanye ulungelelwaniso lobukhulu bembambo—ngaphambi kokuba nayiphi na intsimbi yenziwe ngomatshini.

 

IiParameters zeNkqubo: I-MFA iqikelela ngokuchanekileyo uxinzelelo olufunekayo lokujova kunye namandla okubamba, iqinisekisa ukuba umatshini wokubumba ochanekileyo ukhethiwe kwaye ithintela ubunjineli obugqithisileyo bokubumba.

 

Eli nqanaba sisixhobo esikhulu sokuphepha iindleko, siguqula izilingo zemveliso ezinokubakho kunye notshintsho lwesikhunta zibe ziiteration zedijithali, oko konga ixesha kunye nemali.

 

4 Intliziyo yeMveliso: Uyilo oluchanekileyo lweMold kunye noMveliso

I-injection mold sisixhobo esichanekileyo nesichaza umgangatho kunye noqoqosho lwemveliso. I-Ansix Tech mold ye-Midea fan blade yenzelwe ukusebenza kakuhle kunye nobude bexesha.

 

Ukukhethwa kweNsimbi: Kwiipleyiti ezingundoqo nezingaphakathi ezihlala zigutyungelwe zizinto ezizaliswe yiglasi, intsimbi engagqwaliyo eqinisiweyo (umz., iGerman 1.2083) ikhethwa ngenxa yokuba ikhanya kakuhle, ukumelana nokuguguleka, kunye nokumelana nokugqwala. Kwiinxalenye zesakhiwo ezifana neepleyiti, kusetyenziswa intsimbi ye-P20 engabizi kakhulu. Le ndlela idibeneyo yenza ukuba izixhobo zihlale ixesha elide kwaye zixabiseke.

 

Inkqubo Yokupholisa: Ukupholisa kudla ngaphezulu kwama-50% exesha lomjikelo. I-Ansix Tech iyila iitshaneli zokupholisa ezihambelanayo ezilandela umzobo we-3D weblade yefeni ngokusondeleyo kangangoko kunokwenzeka. Olu kukhupha ubushushu ngokulinganayo, okusebenzayo kunokunciphisa ixesha lokupholisa ngama-25-35% xa kuthelekiswa neetshaneli zemveli ezigrunjwe ngokuthe ngqo, okunyusa ngokuthe ngqo imveliso kunye nokunciphisa iindleko zenxalenye nganye.

 

Ukuvala nokukhupha: Inkqubo yokubaleka eshushu idla ngokusetyenziswa, isusa i-cold sprue kunye nenkunkuma yokubaleka ukuze kusetyenziswe izinto eziyi-100%. Isango libekwe kwindawo engeyoyobuhle (njengendawo yangaphakathi ye-blade hub) ukunciphisa intsalela. Ngenxa yejometri ye-blade, icebo lokukhupha ii-multi-system lisebenzisa ii-pins, ii-sleeves, kunye nee-stripper plates liqinisekisa ukuba inxalenye ikhululwa ngaphandle kokuphazamiseka.

 

Ukwenza esi sixhobo sinzima kuzisa imingeni, efana nokulungisa amacandelo anzulu, abhityileyo kwiiprofayili zeeblade kunye nokugqiba isibuko kwiindawo ezisebenzisa umoya. Umsebenzi we-Ansix Tech—ukusuka kwi-CNC roughing ukuya ekugqibeni ngesantya esiphezulu, i-Electrical Discharge Machining (EDM) ngeenkcukacha ezincinci, kunye nokupholisha ngobuchule—kuqinisekisa ukuba isikhunta esibonakalayo sihambelana ngokugqibeleleyo noyilo lwedijithali.

 

5 Ukuqonda kakuhle le nkqubo: Ukubumba kunye nokuphucula inaliti

Nokuba kukho isikhunta esigqibeleleyo, inkqubo yokubumba ngenaliti ifuna ulawulo oluchanekileyo, ingakumbi kwinxalenye enzima njenge-fan blade. I-Ansix Tech isebenzisa indlela yokubumba yesayensi ukuseka inkqubo eqinileyo nephindaphindwayo.

 

Imingeni ephambili kunye nezisombululo ziquka:

 

Ulawulo lweWarpage: Luncitshiswa ngolawulo oluchanekileyo lwamaqondo obushushu obungumgubo, iiprofayili zoxinzelelo lokupakisha ezilungiselelwe kakuhle, kunye nokupholisa okufanayo okuvunywa ziitshaneli ezihambelanayo.

 

Ukujonga kunye nokubonakala kwefayibha: Ilawulwa ngoyilo lwesango kunye nesantya sokujova esilungiselelweyo ukuthintela ukutyibilika komphezulu.

 

Ukuncitshiswa kwexesha lomjikelo: Yonke into iyajongwa. Ukupholisa okulungiselelweyo, ukukhupha ngesantya esiphezulu, kunye nokususwa kwenxalenye yerobhothi ngokuzenzekelayo kwimizuzwana yomjikelo ngamnye, ophindaphindeka ube ngamawaka eenxalenye ezongezelelweyo ngenyanga.

 

Ukulungiswa kwenkqubo kukwangumqhubi omkhulu wolawulo lweendleko. I-Ansix Tech isebenzisa oomatshini bokufaka inaliti abasebenzisa umbane okanye abaxutyiweyo, abanokunciphisa ukusetyenziswa kwamandla ukuya kuthi ga kwi-60% xa kuthelekiswa noomatshini bokushicilela be-hydraulic bendabuko. Ngaphezu koko, ngokuseka "ifestile yenkqubo" ezinzileyo, banciphisa amaxabiso enkunkuma kwaye baqinisekisa umgangatho ohambelanayo.

 

Itheyibhile: Iilever eziphambili zokonga iindleko kwiprojekthi yeMidea Fan Blade

6 Umgangatho Ongagungqiyo Nokuhanjiswa Okukhawulezayo

Uqinisekiso lomgangatho luxhomekeke kulo lonke uthotho lwemveliso-5-6.

Uhlolo lweNqaku lokuQala (i-FAI):Ingxelo epheleleyo enemilinganiselo ebanzi kusetyenziswa iiCoordinate Measuring Machines (CMM) yenziwa kwiifoto zokuqala ezivela kwi-mold yemveliso.

Ulawulo olukwiNkqubo:Ubukhulu obubalulekileyo bujongwa rhoqo kusetyenziswa iigeyiji ezilinganisiweyo kunye nezixhobo. Iitshathi zeStatistical Process Control (SPC) zijonga uzinzo lwemveliso.

Ukuqinisekiswa kokugqibela:Iisampulu zivavanyelwa ukusebenza, kuquka nokuhlolwa kwebhalansi yokujikeleza ukuqinisekisa ukusebenza kakuhle nangokuzolileyo-1-5.

Ukuqonda iimfuno ze-Just-In-Time (JIT) zeenkampani ezinkulu zezixhobo ezifana neMidea, i-Ansix Tech iye yenza kwaba lula ukusebenzaukupakisha kunye nokuhanjiswa kwezintoBayila ukupakisha okukhuselayo nokunokurisayikilishwa okuthintela umonakalo wokuhamba, kwaye indlela yabo edibeneyo—ukudibanisa amanqanaba eprojekthi kunye nokugcina unxibelelwano ngexesha langempela—iqinisekisaukuhanjiswa okukhawulezayo nokuthembekileyongaphandle kweendleko zeprimiyamu-1-6.

7 Isiphelo: Isiphakamiso sexabiso le-Ansix Tech

Iprojekthi ye-Midea yangaphandle yefeni yeyunithi ibonisa indlela i-Ansix Tech esebenzisa ngayo amava amalunga namashumi amathathu eminyaka ukuze inike ixabiso elibalaseleyo. Indlela yabo ibonisa ukuba ixabiso eliphantsi kakhulu lobunini alifikelelwa ngokusika iikona, kodwa ngokusebenzisautyalo-mali olucwangcisiweyo kuyilo olukrelekrele, isayensi yezinto eziphathekayo, kunye nobuchule beenkqubo-8.

Ngokusebenza njengeqabane lokwenyani lobunjineli, i-Ansix Tech igxotha inkunkuma kunye nokungasebenzi kakuhle, iguqulela ubuchule bayo kwiiingenelo ezibonakalayo kubathengi: iindleko zezakhi ezincitshisiweyo kakhulu, ixesha lokuthengisa likhawulezisiwe, kunye nokuthembeka okungagungqiyo okufunekayo kwiimveliso eziphambili kurhwebo. Kwimarike yezixhobo zehlabathi ezikhuphisanayo, oku kuzibophelela ekunikezeni zombini ukuchaneka kunye nexabiso yikona okwenza i-Ansix Tech yahluke

 

I-Ansix Tech Co Ltd

Ukuba unezicwangciso ezinxulumene neeblade zefeni zokupholisa umoya zangaphandle zeMidea air conditioner, ungaqhagamshelana nathi nangaliphi na ixesha. Siza kuguqula izimvo zakho zibe yinyani, sikuvumele ufezekise amaphupha akho, kwaye ufumane iiodolo ezinkulu kwimarike. Ulwazi lwethu loqhagamshelwano luthi info@ansixtech.com. Okanye uqhagamshelane ne-CTO yethu, nge-imeyile: stephen@ansixtech.com

 

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