Mold ɗin linzamin kwamfuta

Mold ɗin linzamin kwamfuta

 

Daidaito a Sikeli: Yadda Ansix Fasaha ta ƙware a cikin Motsa ...

China – A cikin duniyar da ke cike da gasa a fannin kayan lantarki na masu amfani da ita, linzamin kwamfuta mai tawali'u abin mamaki ne na samar da kayayyaki da yawa. Ƙarfinsa mai santsi, mai ergonomic, wanda galibi masu amfani ke ɗaukarsa a matsayin abin dariya, sakamakon wani tsari mai sarkakiya na ƙira, injiniyanci, da kera daidai. A zuciyar wannan tsari akwai ƙera allura - fasaha da dole ne ta daidaita kamannin kyau, daidaiton tsari, da kuma rashin kyawun farashi. Ga wata babbar alama ta gefe ta duniya, cimma wannan daidaito don sabon linzamin kwamfuta na wasanni yana buƙatar abokin tarayya mai zurfin ƙwarewa a fasaha. Wannan abokin tarayya shine Ansix Tech, wani kamfanin Suzhou. Mai Yin Mold da kuma injinan gyaran allura, wanda aikin da aka yi kwanan nan ya nuna yadda injiniyanci mai zurfi da inganta tsarin dabaru ke isar da ƙima mara misaltuwa ga abokan ciniki.

 

Tsarin: Bukatun Kasuwa da Tsarin Farawa

Aikin bai fara a masana'antar ba, amma da tsauraran buƙatu na kasuwa. Akwatin ya kamata ya zama mai sauƙi amma mai ƙarfi, tare da kyakkyawan gamawa mai matte wanda ke jure wa yatsan hannu. Yana buƙatar haɗuwa daidai, mai dacewa da abubuwan ciki, yana buƙatar haƙuri mai ƙarfi kamar ±0.05mm. Bugu da ƙari, ƙirar ta ƙunshi siffofi masu rikitarwa, marasa tsari don haɓaka riƙewa da jagororin haske masu sirara don hasken RGB.

 

Injiniyoyin Ansix Tech sun yi aikin injiniya a lokaci guda tun daga farko. Ta amfani da software na CAD mai ci gaba, ƙungiyar ta canza fayilolin ƙirar masana'antu zuwa samfuran 3D masu ƙera. Mataki na farko mai mahimmanci shine cikakken bita na Tsarin Zane don Masana'antu (DFM). "DFM ba aikin da ke jan hankali ba ne; tattaunawa ce mai ƙarfi tsakanin niyyar ƙira da gaskiyar samarwa," in ji Zhang Wei, Babban Injiniyan Ayyuka na Ansix Tech. "Muna nazarin kusurwoyin daftarin aiki, daidaiton kauri bango, ƙirar haƙarƙari, da sanya shugabanni don kawar da gazawa kafin a shawo kan gazawar". Wannan haɗin gwiwar farko ya gano yiwuwar tattara damuwa da matsalolin kwarara, yana ba da damar yin gyare-gyare masu sauƙi waɗanda suka ceci makonni na yuwuwar sake yin aiki daga baya.

 

Kimiyyar Kayan Aiki: Zaɓar Cikakken Roba

Zaɓin kayan aiki muhimmin zaɓi ne na farashi da aiki. Ga wannan linzamin kwamfuta, daidaiton ƙarfi, kyau, da farashi ya fi muhimmanci. Bayan bincike, Ansix Tech ta ba da shawarar haɗa kayan haɗin PC/ABS, wani abu mai aiki a cikin kayan lantarki.

 

ABS (Acrylonitrile Butadiene Styrene): Yana bayar da kyakkyawan sauƙin sarrafawa, ƙarfin tasiri mai kyau, da kuma kammala mai sheƙi mai yawa. Duk da haka, yana iya zama mai sauƙin juyawa kuma yana da ƙarancin juriya ga zafi.

 

PC (Polycarbonate): Yana ba da ƙarfin injina mafi kyau, juriya ga zafi, da kwanciyar hankali na girma, amma ya fi tsada kuma yana iya zama da wahala a sarrafa shi.

 

Na'urar PC/ABS: Wannan kayan haɗin gwiwa yana haɗa mafi kyawun duka biyun: sauƙin sarrafawa da kyakkyawan kammala saman ABS tare da ingantaccen ƙarfin tasiri da kwanciyar hankali na zafi na PC. Ga takamaiman samfurin, Ansix Tech ya ƙayyade matakin kwarara mai ƙarfi, mai hana harshen wuta (misali, tsari mai kama da Covestro's Bayblend ko Sabic's Cycloy), wanda ke tabbatar da cika cikakkun sassan siririn bango masu rikitarwa yayin da yake cika aminci mai mahimmanci. ƙa'idodi.

 

Kammalawar Zamani: Binciken Gudun Mold (DFM/CAE)

Kafin a yanke ƙarfe ɗaya, an yi gwajin ƙira ta hanyar amfani da manhajar Moldflow da Moldex3D CAE. Wannan matakin samfurin dijital shine inda ƙwarewar Ansix Tech ke haskakawa wajen hana gwaje-gwajen jiki masu tsada.

 

Ƙungiyar ta kwaikwayi dukkan tsarin allurar:

 

Binciken Cikowa: Don inganta wuraren ƙofa—zaɓar ƙofar da ke ƙarƙashin ruwa don ɓoye ramuka—da kuma tabbatar da daidaiton kwararar ruwa don hana layukan walda a saman da ake iya gani.

 

Binciken Sanyaya: Don tsara ingantaccen tsarin tashar sanyaya wanda zai rage lokacin zagayowar ta hanyar tabbatar da cire zafi iri ɗaya, wanda yake da mahimmanci don hana yaɗuwa.

 

Hasashen Yaƙi: Don hasashen raguwa da nakasa bisa ga bayanai na kayan aiki da kuma yanayin sanyaya, wanda ke ba da damar daidaita diyya a cikin girman ramin mold.

 

Zhang Wei ya ce, "Kwaikwayon CAE ya nuna rashin daidaiton sanyaya na farko wanda zai haifar da 0.2mm warp." "Ta hanyar daidaita yanayin tashar sanyaya da kuma jerin abubuwan da ke cikin manhajar, mun kawar da matsalar ta hanyar amfani da na'urar, wanda hakan ya cece mu daga asarar kashi 15% yayin gwajin."

 

Ƙirƙirar Zuciya: Tsarin Mold Mai Daidaito da Ƙirƙira

Tare da ingantaccen samfurin dijital, an mayar da hankali kan gina ƙirar zahiri—wani babban aikin injiniya mai daidaito. Tsarin ya ɗauki tsarin rami mai yawa (1x4) don haɓaka fitarwa.

 

Zaɓin Karfe: Don rami da tsakiyar, Ansix Tech ta zaɓi ƙarfe mai tauri S136H wanda aka riga aka taurare. Wannan ƙarfe yana ba da kyakkyawan gogewa don kammala mai sheƙi mai yawa, juriya mai ƙarfi don amfani da shi na dogon lokaci tare da robobi na injiniya, da kuma isasshen tauri don tsawon lokacin samarwa. Don ma'aunin da ke haifar da lalacewa mai yawa, an yi amfani da ƙarfe mai ƙarfi na H13.

 

Tsarin Ƙofar: An yi amfani da tsarin mai gudu mai zafi mai ƙofofin bawul. Wannan fasaha tana rage sharar kayan aiki (babu mai gudu mai sanyi da za a sake niƙawa) kuma tana ba da damar yin gate a jere, wanda ke ƙara sarrafa kwararar ruwa da rage damuwa a cikin ɓangaren.

 

Tsarin Sanyaya: An yi wahayi zuwa gare shi ta hanyar binciken sarrafa zafi mai zurfi, tsarin sanyaya ya kasance babban yanki mai mahimmanci. Duk da cewa ba a yi amfani da ƙarfe masu ban mamaki kamar Cu-Ni don dukkan mold ɗin ba, Ansix Tech ta ƙera tsarin tashar sanyaya mai inganci wanda ke bin tsarin harsashin linzamin kwamfuta. Wannan ƙira, wacce aka ƙera ta hanyar dabarun haƙa mai zurfi, tana tabbatar da sanyaya cikin sauri da daidaito, wanda ke fassara kai tsaye zuwa ga ɗan gajeren lokacin zagayowar.

 

Tsarin Fitar da Kaya: Ganin yadda harsashin ke da rauni da kuma jagororin haske masu laushi, an tsara haɗakar fil ɗin fitar da kaya, hannayen riga, da na'urorin ɗagawa masu kusurwa (wanda kuma aka sani da "fil ɗin kusurwa" ko "斜顶机构") da kyau don sakin ɓangaren ba tare da lalacewa ba.

 

Kalubalen Masana'antu & Tsarin Aiki: Yin amfani da sassan rami masu lanƙwasa masu sarkakiya zuwa ƙarshen madubi babban ƙalubale ne. Ansix Tech ta yi amfani da injin niƙa CNC mai tsawon axis 5 sannan kuma ta yi amfani da EDM (Mashin Fitar da Wutar Lantarki) don samun cikakkun bayanai. An goge kowane sashi da hannu ta hanyar ƙwararrun ma'aikata. Aikin ya haɗa da bincike mai zurfi ta amfani da CMM (Ma'aunin Daidaitawa) a kowane mataki, yana tabbatar da cewa ƙirar ta dace da ƙirar dijital a cikin microns.

 

Daga Gwaji Zuwa Nasara: Inganta Tsarin Aiki da Kula da Farashi

Samfuran farko na Gwaji-Out (T1) sun bayyana ƙalubalen ƙera allurar da aka saba gani: ƙananan alamun nutsewa a kan haƙarƙari masu kauri da kuma ƙananan walƙiya a layin rabuwa. Injiniyoyin aikin Ansix Tech sun magance waɗannan ta hanyar da ta dace.

 

Ka'idojin Gyaran Kimiyya: Sun ƙaura daga gwaji da kuskure na gargajiya zuwa hanyar kimiyya, suna kafa tagar aiki mai ƙarfi bisa ga mahimman abubuwan da ke canzawa: zafin narkewa, saurin allura/matsi, matsin lamba na marufi, da lokacin sanyaya.

 

Kula da Tsarin Aiki na Ainihin Lokaci: Ta hanyar amfani da fasahar da ta yi kama da tsarin CoPilot na RJG, an yi amfani da na'urori masu auna matsin lamba na rami don sa ido kan aikin a ainihin lokacin. Wannan ya ba ƙungiyar damar "shanye bambancin danko na abu ta atomatik" da kuma "rage yawan kaya, rage damuwa da amfani da kayan".

 

Tsalle Mai Inganci: Ta hanyar DOE (Zane na Gwaje-gwaje), ƙungiyar ta inganta lokacin zagayowar. Ta hanyar daidaita lokacin sanyaya da kuma canzawa zuwa matakin kayan da ke gudana da sauri, sun rage zagayowar daga daƙiƙa 28 zuwa daƙiƙa 22 - ci gaba da kashi 21%. Wannan sauyi guda ɗaya, wanda aka yi hasashen zai kai miliyoyin sassa, yana wakiltar babban tanadi a lokacin injin, kuzari, da aiki.

 

Dabarun Rage Farashi: Tsarin Ansix Tech na rage farashi yana da fannoni da dama:

 

Kayan Aiki: Yana ba da shawarar mafi kyawun kayan aiki, ba mafi tsada ba, da kuma amfani da masu gudu masu zafi don cimma kusan babu sharar gida.

 

Inganci: Gajeren lokacin zagaye yana rage farashi kai tsaye ga kowane ɓangare.

 

Inganci: Rage tarkace da sake yin aiki ta hanyar ƙira da sarrafa tsari mai ƙarfi. Kamar yadda aka shaida a cikin ayyukan ingantawa iri ɗaya, irin waɗannan hanyoyin haɗin gwiwa na iya adana "sama da dala $250,000 kowace shekara" akan layin samarwa guda ɗaya.

 

Hatimin Inganci: Tabbatarwa da Isarwa

An saka kula da inganci a cikin tsarin da Ansix Tech ta amince da shi na ISO 9001. Rahoton Binciken Mataki na Farko (FAI) yana tattara kowane girma. A lokacin samar da taro, jadawalin kula da tsarin ƙididdiga (SPC) yana bin diddigin mahimman sigogi. Kowane rukuni yana yin bincike don daidaiton launi, lahani a saman, da daidaiton girma ta amfani da duba gani ta atomatik (AOI) da gwaje-gwajen dacewa da aiki tare da abubuwan ciki.

 

An tsara marufi don kariya da inganci. Ana sanya sassan a cikin tiren da ba sa tsayawa, waɗanda aka raba su, waɗanda ke hana karcewa yayin jigilar kaya da kuma sauƙaƙe haɗa su ta atomatik a layin abokin ciniki.

 

Amfanin Fasaha na Ansix: Kwarewa da Haɗin gwiwa

Ansix Tech, wacce aka kafa a shekarar 1997, ta rikide daga shagon sayar da kayan kwalliya zuwa cikakken mai samar da sabis tare da ma'aikata sama da 300, tana hidimar abokan ciniki a fannin kera motoci, na'urorin lantarki na masu amfani, da na'urorin likitanci. Wannan aikin ya yi amfani da "kwarewar masana'antu ta shekaru ashirin a fannin yin allurar injinan beraye." Alƙawarinsu shine samar da "aminci da ƙima," wanda a wannan yanayin yana nufin isar da kayan da aka shirya samarwa wanda ya ba abokin cinikinsu damar ƙaddamar da samfuri mai kyau akan lokaci, a tsarin farashi wanda ke kare ribar su a kasuwa mai gasa.

 

"Ainihin darajar da muke bayarwa ba wai kawai ƙira ba ce," in ji Li Feng, Babban Manajan Ansix Tech. "Wannan ita ce samar da miliyoyin kayayyaki masu inganci, mai inganci da inganci. Muna ƙirƙiro ƙima a kowane mataki - daga zaɓin kayan aiki zuwa inganta lokacin zagayowar - don tabbatar da cewa abokan cinikinmu sun yi nasara ba kawai a cikin inganci ba, har ma a ƙarshen duniya." A cikin ainihin duniyar ƙera allura, wannan haɗin ƙwarewar fasaha da ƙwarewar kasuwanci shine babban fa'idar gasa.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wani shiri da ya shafi mold ɗin casing na linzamin kwamfuta, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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