Ifumbire yo mu gisenge cy'imbeba

Ifumbire yo mu gisenge cy'imbeba

 

Uburyo bwo gukora neza ku gipimo: Uburyo Ansix Impuguke mu by'ikoranabuhanga mu gukata imbeba

Ubushinwa - Mu isi ihanganiye cyane ibikoresho by'ikoranabuhanga, imbeba ya mudasobwa isanzwe ni igitangaza mu gukora ibintu byinshi. Igikonoshwa cyayo cyiza kandi gisobanutse neza, gikunze gufatwa nk'ikintu cyoroheje n'abayikoresha, ni umusaruro w'uruhererekane rw'imiterere, ubuhanga, n'inganda zikora neza. Ishingiro ry'iyi gahunda ririmo gukoresha injection molding—ikoranabuhanga rigomba kuringaniza ubwiza bw'imiterere, ubuziranenge bw'imiterere, n'ubushobozi buke bwo gukoresha amafaranga. Ku kirango gikomeye ku isi, kugera kuri ubu buryo bwo kuringaniza imbeba nshya y'imikino byasabye umufatanyabikorwa ufite ubuhanga buhanitse mu bya tekiniki. Uwo mufatanyabikorwa yari Ansix Tech, ikomoka muri Suzhou Umukozi Ukora Ibumba n'umufundi ukoresha inshinge, umushinga we uherutse kugaragaza uburyo ubuhanga buhanitse n'imikorere myiza bitanga agaciro kadasanzwe ku bakiriya.

 

Igishushanyo mbonera: Ibisabwa ku isoko n'umwimerere w'igishushanyo

Uyu mushinga ntiwatangiriye ku ruganda, ahubwo watangiriye ku bintu bikomeye bigamije isoko. Igisenge cyagombaga kuba cyoroheje ariko gikomeye, gifite irangi ryiza ritagaragara ku bikumwe. Byasabaga guteranya neza, gukurura ibice by'imbere, bikenera ubushobozi bwo kwihanganira ibintu bikomeye nka ± 0.05mm. Byongeye kandi, igishushanyo cyari gifite imiterere igoye kandi idasobanutse neza kugira ngo gifate neza kandi gifatanye neza n'amatara magufi kandi afite inkuta ntoya kugira ngo amurike neza.

 

Injeniyeri za Ansix Tech zatangiye gukora ubwubatsi icyarimwe. Bakoresheje porogaramu ya CAD igezweho, itsinda ryahinduye dosiye z’ibishushanyo mbonera by’inganda mo moderi za 3D zishobora gukorwa. Intambwe ya mbere y’ingenzi yari isuzuma ryuzuye rya Design for Manufacturability (DFM). Zhang Wei, Injeniyeri Mukuru w’Umushinga wa Ansix Tech, agira ati: "DFM si igikorwa cyo gushyira mu gaciro; ni ikiganiro gishingiye ku ntego yo gushushanya n’ukuri k’umusaruro." "Dusesengura inguni z’impapuro, ubunini bw’inkuta, igishushanyo cy’imbavu, n’aho abayobozi bashyira mu bikorwa mbere yo gutsindwa". Ubu bufatanye bwa mbere bwagaragaje ibintu bishobora gutera stress n’ibibazo by’imigendekere y’ibikorwa, bituma habaho impinduka mu buryo buto bw’imiterere y’ibikoresho, bigatuma habaho ibyumweru byinshi byo kongera gukora nyuma.

 

Ubumenyi bw'Ibikoresho: Guhitamo Plasitike Itunganye

Guhitamo ibikoresho ni icyemezo cy'ibanze cy'ikiguzi n'imikorere. Kuri iyi mbeba, uburinganire bw'imbaraga, ubwiza, n'igiciro byari ingenzi cyane. Nyuma yo gusesengura, Ansix Tech yatanze inama yo gukoresha PC/ABS alloy, igikoresho gikoreshwa mu kubaka ibikoresho by'ikoranabuhanga.

 

ABS (Acrylonitrile Butadiene Styrene): Itanga ubushobozi bwo gutunganya neza, imbaraga nziza zo gukubita, kandi irabagirana cyane. Ariko, ishobora guhindagurika kandi ikagira ubushobozi bwo kudashyuha cyane.

 

PC (Polycarbonate): Itanga imbaraga nyinshi za mekanike, irwanya ubushyuhe, kandi ikagira ubudahangarwa, ariko irahenze cyane kandi ishobora kugorana kuyitunganya.

 

PC/ABS Alloy: Iyi mvange y'ibikoresho ihuza neza byombi: koroshya gutunganya no kurangiza neza ubuso bwa ABS hamwe n'imbaraga zo kongera imbaraga n'ubushyuhe bwa PC. Ku cyitegererezo cyihariye, Ansix Tech yagennye uburyo bworoshye bwo gutemba, butangiza umuriro (urugero, uburyo busa na Bayblend ya Covestro cyangwa Sabic's Cycoloy), bwatumye ibice by'inkuta nto byuzuzwa neza mu gihe bihuye n'umutekano ukenewe. amahame.

 

Ubuziranenge bufatika: Isesengura ry'umuvuduko w'ibimera (DFM/CAE)

Mbere y'uko igice kimwe cy'icyuma gicibwa, igishushanyo mbonera cy'ibumba cyakorewe igeragezwa rikomeye rya interineti hakoreshejwe porogaramu ya Moldflow na Moldex3D CAE. Iki cyiciro cyo gushushanya hakoreshejwe ikoranabuhanga niho ubuhanga bwa Ansix Tech bugaragarira mu gukumira igeragezwa rihenze.

 

Itsinda ryiganye inzira yose yo guteramo imiti:

 

Isesengura ry’Ibyuzuzo: Kugira ngo habeho kunoza ahantu amarembo aherereye—guhitamo irembo riri munsi y’amazi kugira ngo rihishe ibisigazwa—no kwemeza ko amazi atembera neza kugira ngo hirindwe ko imirongo yo gusudira ku buso bugaragara.

 

Isesengura ry'Ubukonje: Gutegura imiterere y'umuyoboro wo gukonjesha neza wagabanya igihe cy'urugendo binyuze mu kwemeza ko ubushyuhe bukurwa mu buryo bumwe, ni ingenzi mu gukumira ihindagurika ry'ikirere.

 

Iteganyagihe rya Warpage: Guteganya igabanuka n'ihindagurika ry'ibipimo by'ibikoresho n'imiterere y'ubukonje, bigatuma habaho ihinduka ry'ibyiciro by'ubukonje.

 

Zhang Wei yagize ati: "Gukoresha CAE simulation byagaragaje ko hari ikibazo cyo gukonjesha cyari gutera 0.2mm warp. Mu guhindura imiterere y'umuyoboro wo gukonjesha n'uruhererekane rw'iyi porogaramu, twakuyeho ikibazo mu buryo bw'ikoranabuhanga, biturinda igipimo cya 15% cy'ibisigazwa mu gihe cy'igerageza."

 

Gutunganya Umutima: Gushushanya no Gukora Ibimera neza

Hamwe n'icyitegererezo cyemewe cya digitale, intego yashyizwe mu kubaka ibumba rifatika—icyitegererezo cy'ubuhanga buhanitse. Igishushanyo cyakoresheje imiterere y'ibice byinshi (1x4) kugira ngo umusaruro urusheho kuba mwiza.

 

Guhitamo ibyuma: Ku bijyanye n'aho ibintu biherereye n'imbere, Ansix Tech yahisemo icyuma cya S136H cyakozwe mbere. Iki cyuma gitanga ubushobozi bwo gusugutika neza kugira ngo gikoreshwe neza, kidakonjesha cyane mu gihe kirekire gikoreshwa na pulasitiki, kandi gikomere bihagije mu gihe kirekire. Ku bikoresho bikomeye bishobora kwangirika cyane, hakoreshejwe icyuma gikomeye cya H13.

 

Sisitemu yo Gufunga: Hakoreshejwe sisitemu ishyushye ifite amarembo ya valve. Iri koranabuhanga rigabanya imyanda y'ibikoresho (nta gikoresho gikonje cyo kongera gusya) kandi ryemerera gufunga buhoro buhoro, ibyo bikaba bigenzura urujya n'uruza rw'amazi no kugabanya imihangayiko y'imbere mu gice.

 

Sisitemu yo Gukonjesha: Yahumetswe n'ubushakashatsi buhanitse bwo gucunga ubushyuhe, sisitemu yo gukonjesha yari ikintu cy'ingenzi cyibanzweho. Nubwo idakoresha ibyuma bidasanzwe nka Cu-Ni mu ibumba ryose, Ansix Tech yakoze imiterere y'umuyoboro wo gukonjesha ukurikije imiterere y'igishishwa cy'imbeba. Iyi miterere, ikozwe mu buryo buhanitse bwo gucukura, ituma ikonjesha ryihuse kandi ringana, bigatuma igihe cyo kuzenguruka kigabanuka.

 

Sisitemu yo Gusohora: Bitewe n'uduce tw'igikonoshwa n'amatara yoroshye, uruvange rw'udupira two gusohora, amaboko, n'udupira two guterura (tuzwi kandi nka "udupira two gusohora" cyangwa "斜顶机构") byakozwe neza kugira ngo birekure igice nta kwangirika.

 

Imbogamizi mu gukora no gukora: Gutunganya ubuso bugoye kandi bugoramye bw'umwobo kugeza ku irangi ry'indorerwamo byari ikibazo gikomeye. Ansix Tech yakoresheje uburyo bwo gusya bwa CNC bufite umurongo wa 5-axis hanyuma hagakurikiraho uburyo bwo gutunganya neza EDM (Electrical Discharge Machining) kugira ngo habeho ibisobanuro birambuye. Buri gice cyakoreshejwe n'abahanga mu by'ubukorikori. Uburyo bwo gukora bwakoresheje igenzura rikomeye hakoreshejwe CMM (Coordinate Measuring Machine) kuri buri cyiciro, kugira ngo hamenyekane ko ibumba rihuye n'imiterere ya digitale muri mikorone.

 

Kuva ku igeragezwa kugeza ku ntsinzi: Kunoza imikorere no kugenzura ikiguzi

Ingero za mbere za Trial-Out (T1) zagaragaje imbogamizi zisanzwe zo gushingwa mu buryo bw'inshinge: uduce duto two gukaraba ku mbavu nini n'uduce duto two gukaraba ku murongo wo gutandukanya. Injeniyeri za Ansix Tech zabikemuye mu buryo bunonosoye.

 

Amahame ya Siyansi yo Gutunganya Ibikoresho: Bavuye ku buryo bwa gakondo bwo kugerageza no gukosa bajya ku buryo bwa siyansi, bashyiraho inzira ikomeye yo gukora ibintu hashingiwe ku bintu by'ingenzi: ubushyuhe bushongeshejwe, umuvuduko wo gutera/umuvuduko, umuvuduko wo gupakira, n'igihe cyo gukonjesha.

 

Kugenzura Imikorere mu Gihe Nyacyo: Hakoreshejwe ikoranabuhanga nk'irya sisitemu ya RJG ya CoPilot, ibikoresho by'ubushyuhe byakoreshejwe mu gukurikirana ibikorwa mu gihe nyacyo. Ibi byatumye itsinda rishobora "kwinjiza mu buryo bwikora impinduka mu buryo bw'ubushyuhe bw'ibikoresho" no "kugabanya gupakira cyane, kugabanya umuvuduko n'ikoreshwa ry'ibikoresho".

 

Itsinda ryagize uruhare mu gukosora imikorere mibi: Binyuze muri DOE (Igishushanyo mbonera cy’igerageza), ryanogeje igihe cyo gukonjesha. Mu gukosora igihe cyo gukonjesha no guhindura urwego rwihuse kandi rukoresha ibikoresho byinshi, bagabanyije igihe kuva ku masegonda 28 kugera ku masegonda 22—iterambere rya 21%. Iri hinduka rimwe, ryateganijwe mu bice bya za miriyoni, rigaragaza kuzigama gukomeye igihe cy’imashini, ingufu n’umurimo.

 

Ingamba zo Kugabanya Ikiguzi: Uburyo bwa Ansix Tech bwo kuzigama amafaranga buri mu byiciro byinshi:

 

Ibikoresho: Gutanga inama ku bikoresho byiza, atari bihenze cyane, no gukoresha ibikoresho bishyushye kugira ngo haboneke imyanda hafi ya zeru.

 

Ingufu: Igihe gito cy'uruziga gigabanya ikiguzi kuri buri gice.

 

Ubwiza: Kugabanya ibisigazwa no kuvugurura ibikorwa binyuze mu gushushanya no kugenzura ibikorwa bikomeye. Nk'uko bigaragazwa n'imishinga isa n'iyi yo kunoza, ibisubizo nk'ibi bishobora kuzigama "arenga $250.000 buri mwaka" ku murongo umwe w'umusaruro.

 

Ikimenyetso cy'Ubwiza: Ingwate n'Itangwa

Igenzura ry’ubuziranenge rishyirwa mu bikorwa mu buryo bwa Ansix Tech bwemewe na ISO 9001. Raporo z’igenzura rya mbere (FAI) zigaragaza buri gipimo. Mu gihe cyo gukora ibintu byinshi, igenzura ry’imikorere y’ibarurishamibare (SPC) rikurikirana ibipimo by’ingenzi. Buri gice gikorerwa igenzura ry’uko amabara ahagaze neza, inenge ku buso, n’uko imiterere y’ibipimo ihagaze neza hakoreshejwe igenzura ryikora ry’amatara (AOI) n’ibizamini by’imikorere y’ibice by’imbere.

 

Gupfunyika byagenewe kurinda no kunoza imikorere. Ibice bishyirwa mu dusanduku duto duto, duto kandi turimo ibice, bigatuma bidakora neza mu gihe cyo gutwara ibintu, kandi bigafasha mu guteranya ibikoresho mu buryo bwikora ku murongo w'umukiriya.

 

Akamaro k'ikoranabuhanga rya Ansix: Ubunararibonye n'ubufatanye

Ansix Tech yashinzwe mu 1997, yavuye mu iduka ry’ibikoresho by’ibumba ihinduka ikigo gitanga serivisi zuzuye gifite abakozi barenga 300, ikorera abakiriya ba blue-chip mu bijyanye n’imodoka, ibikoresho by’ikoranabuhanga bikoreshwa n’abantu, n’ibikoresho by’ubuvuzi. Uyu mushinga wakoresheje ubunararibonye bwabo mu myaka makumyabiri ishize mu bijyanye no gushushanya imbeba mu buryo bwo gushushanya imbeba. Icyerekezo cyabo ni ugutanga "icyizere n’agaciro," muri uru rubanza byasobanuraga gutanga ibikoresho byiteguye gukora byatumaga abakiriya babo batangira ibicuruzwa byiza ku gihe, ku giciro cyiza cyarinda inyungu yabo ku isoko rihanganye.

 

"Agaciro nyakuri dutanga si ifumbire gusa," asoza Li Feng, Umuyobozi Mukuru wa Ansix Tech. "Ni umusaruro wemewe kandi uhendutse w'ibice byinshi bitunganye. Dutunganya agaciro muri buri ntambwe—kuva ku guhitamo ibikoresho kugeza ku kunoza igihe—tugenzura ko abakiriya bacu batsinda atari mu bwiza gusa, ahubwo no ku iherezo." Mu isi nyayo yo gushushanya, ubwo buryo bwo guhuza ubuhanga mu bya tekiniki n'ubuhanga mu bucuruzi ni bwo bwiza bwo guhangana.

 

Ansix Tech Co Ltd

Niba ufite gahunda zijyanye n'ibumba ry'imbeba, ushobora kutuvugisha igihe icyo ari cyo cyose. Tuzahindura ibitekerezo byawe mu impamo, tuguhe intego zawe, kandi tuguhe amadeni menshi ku isoko. Amakuru yacu yo kuduhamagara ni info@ansixtech.com. Cyangwa uhamagare umuyobozi mukuru wacu, ohereza ubutumwa kuri: stephen@ansixtech.com

 

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