Mouse casing chakuvhuvhu
Mouse casing chakuvhuvhu
Kunyatsojeka Pachikero: Sei Ansix Nyanzvi dzeTechnology Mould yeMouse Casing
China – Munyika ine makwikwi akawanda emagetsi evatengi, mbeva yekombuta inozvininipisa inoshamisa pakugadzirwa kwayo kwakawanda. Goko rayo rakapfava, rinowanzoonekwa serisingakoshi nevashandisi, mhedzisiro yemusanganiswa wakaoma wekugadzira, mainjiniya, uye kugadzira nemazvo. Pakati peiyi nzira pane kuumbwa kwejekiseni—tekinoroji inofanira kuyera kukwana kwerunako, kuvimbika kwechimiro, uye kushanda zvakanaka kwemari. Kune kambani inotungamira pasi rose, kuwana chiyero ichi chembeva itsva yemitambo kwaida mubatsiri ane hunyanzvi hwakadzama hwehunyanzvi. Mubatsiri iyeye aive Ansix Tech, anogara kuSuzhou. Mugadziri weForoma uye mugadziri wejekiseni, uyo ane purojekiti yake yazvino inoratidza kuti mainjiniya epamusoro-soro uye kugadzirisa maitiro ehurongwa zvinopa sei kukosha kusingaenzaniswi kune vatengi.
Ruzivo: Zvinodiwa Mumusika uye Kugadzira Genesis
Chirongwa ichi chakatanga kwete pafekitori, asi nezvinodiwa zvakasimba zvinotungamirirwa nemusika. Chivharo chacho chaifanira kunge chakareruka asi chakasimba, chine magumo epamusoro-soro asingatsvedzeri zvigunwe. Chaida kuungana kwakanyatsonaka, kwakapfava, nezvikamu zvemukati, zvichibvumira kushivirira kwakasimba se ±0.05mm. Uyezve, dhizaini yacho yaive nejometri dzakaoma, dzakachekwa zvishoma kuti dzibate zvakanaka uye nhungamiro dzemwenje dzakatetepa dzakabatanidzwa dzeRGB kuvhenekesa.
Mainjiniya eAnsix Tech vakashanda pamwe chete muinjiniya kubva pakutanga. Vachishandisa software yepamusoro yeCAD, timu yakachinja mafaira ekugadzira maindasitiri kuita mamodheru e3D anogadzirwa. Danho rekutanga rakakosha raive rekuongorora kwakazara kweDesign for Manufacturability (DFM). "DFM haisi basa rekutarisa; ihurukuro inoshanda pakati pechinangwa chekugadzira uye chokwadi chekugadzira," anotsanangura Zhang Wei, Lead Project Engineer weAnsix Tech. "Tinoongorora maangle ekudhirowa, kufanana kweukobvu hwemadziro, dhizaini yembabvu, uye nzvimbo dzeboss kuti dzisakundikana". Kubatana uku kwekutanga kwakaratidza zvinogona kukonzera kushushikana nematambudziko ekuyerera, zvichibvumira kugadziriswa kwakaoma kwekugadzira kwakachengetedza mavhiki ekugadzirisazve zvingangoitika gare gare.
Sainzi Yezvinhu: Kusarudza Purasitiki Yakakwana
Kusarudzwa kwezvinhu zvinokosha pamutengo uye mashandiro azvo. Kune iyi mbeva, kuenzana kwesimba, runako, uye mutengo kwaikosha zvikuru. Mushure mekuongorora, Ansix Tech yakakurudzira PC/ABS alloy, chinhu chinoshanda mumidziyo yemagetsi.
ABS (Acrylonitrile Butadiene Styrene): Inopa kugona kugadzikiswa zvakanaka, simba rakanaka rekukanda, uye kupedzisa kwakapenya zvakanyanya. Zvisinei, inogona kukotama uye haidziviriri kupisa zvakanyanya.
PC (Polycarbonate): Inopa simba repamusoro remakanika, inodzivirira kupisa, uye kugadzikana kwehukuru hwayo, asi inodhura zvakanyanya uye inogona kunetsa kugadzirisa.
PC/ABS Alloy: Iyi hybrid material inobatanidza zvese zviri zviviri: nyore kugadziriswa uye kupedzwa kwakanaka kweABS nekuwedzera simba rekubata uye kugadzikana kwekupisa kwePC. Kune modhi chaiyo, Ansix Tech yakaratidza giredhi rinoyerera zvakanyanya, rinodzivirira moto (semuenzaniso, fomura yakafanana neCovestro's Bayblend kana Sabic's Cycoloy), iyo yakaita kuti zvikamu zvakaoma zvine madziro matete zvizadzwe zvakakwana uku zvichisangana nekuchengetedzeka kunodiwa. mitemo.
Kukwana Kwazvo: Kuongorora Kuyerera Kwemould (DFM/CAE)
Simbi isati yachekwa, dhizaini yeforoma yakaedzwa zvakanyanya kuburikidza nekombiyuta uchishandisa software yeMoldflow neMoldex3D CAE. Iyi nhanho yedhijitari yekugadzira mapurojekiti ndipo panowanikwa hunyanzvi hweAnsix Tech mukudzivirira kuyedzwa kwezvinhu zvinodhura.
Chikwata chakatevedzera maitiro ese ekubaiwa jekiseni:
Kuongorora Kuzadza: Kugadzirisa nzvimbo dzegedhi—kusarudza gedhi rakanyudzwa kuti rivanze zvisaririra—uye kuona kuti kuyerera kwakaringana kudzivirira mitsetse yeweld panzvimbo dzinoonekwa.
Kuongorora Kutonhodza: Kugadzira dhizaini yenzira yekutonhodza inoshanda zvakanaka iyo inoderedza nguva yekutenderera nekuona kuti kupisa kwakafanana, zvakakosha kudzivirira kukanganiswa.
Kufanotaura kweWarpage: Kufanotaura kuderera uye kushanduka kwezvinhu zvichibva padata rezvinhu uye mapatani ekutonhodza, zvichibvumira kugadziriswa kwemari muhukuru hwemugodhi.
"Kuenzanisa kweCAE kwakaratidza kusawirirana kwekutanga kwekutonhodza kwaizokonzera kutenderera kwe0.2mm," anodaro Zhang Wei. "Nekugadzirisa geometry yekutonhodza uye kutevedzana kwesoftware, takabvisa dambudziko iri paindaneti, tichichengetedza mukana we15% wekucheka panguva yekuedza."
Kugadzira Mwoyo: Kugadzira uye Kugadzira Mould Yakanyatsogadzirwa
Nekushandisa modhi yedhijitari yakagadziriswa, chinangwa chakachinja pakuvaka modhi chaiyo—unyanzvi hwekugadzira nemazvo. Dhizaini yacho yakashandisa dhizaini ine makomba akawanda (1x4) kuti iwedzere kubuda.
Kusarudzwa kweSimbi: Pakupinza nepakati pesimbi, Ansix Tech yakasarudza simbi isina tsvina S136H yakaomeswa kare. Simbi iyi inopa kupenya kwakanaka kuti ipedzise zvakanaka, inodzivirira ngura zvakanyanya kuti ishandiswe kwenguva refu nemapurasitiki einjiniya, uye kuomarara kwakakwana kuti ishandiswe kwenguva refu. Kune zvinhu zvakakosha zvinogona kusakara zvakanyanya, simbi yakasimba yeH13 yakashandiswa.
Sisitimu Yekugadzika: Sisitimu yekugadzika inopisa ine mageti emavharuvhu yakashandiswa. Iyi tekinoroji inoderedza marara ezvinhu (hapana yekugadzika inotonhora) uye inobvumira gating yakatevedzana, iyo inowedzera kudzora kuyerera uye kuderedza kushushikana kwemukati muchikamu.
Sisitimu Yokutonhodza: Yakafuridzirwa neongororo yepamusoro yekutarisira kupisa, sisitimu yekutonhodza ndiyo yaive nzvimbo huru yekutarisa. Kunyangwe isina kushandisa alloys dzekunze dzakadai seCu-Ni pakugadzira mold yese, Ansix Tech yakagadzira dhizaini yemugero wekutonhodza inoshanda zvakanyanya inotevera chimiro chegoko rembeva. Dhizaini iyi, yakagadzirwa nehunyanzvi hwekuboorera hwepamusoro, inoita kuti kutonhodza kuitwe nekukurumidza uye kwakafanana, zvichishandura zvakananga kune nguva pfupi yekutenderera.
Sisitimu Yekuburitsa Maburi: Zvichienderana nezvidimbu zvegoko uye nhungamiro dzemwenje dzakapfava, musanganiswa wemapini ejector, maoko, uye ma lifters ane angled (anozivikanwawo se "angle pins" kana "斜顶机构") akagadzirwa zvine hungwaru kuti abudise chikamu chacho pasina kukuvara.
Matambudziko Ekugadzira & Mafambiro Ebasa: Kugadzira nzvimbo dzakakombama, dzakakombama dzegomba kusvika pagirazi raive dambudziko guru. Ansix Tech yakashandisa 5-axis CNC milling ichiteverwa ne precision EDM (Electrical Discharge Machining) kuti iwane ruzivo rwakanakisisa. Chikamu chimwe nechimwe chakabva chapenyeswa nemaoko nenyanzvi dzemabasa. Kufamba kwebasa kwacho kwakabatanidza kuongororwa kwakasimba uchishandisa CMM (Coordinate Measuring Machine) padanho rega rega, zvichiita kuti chiumbwa chienderane nedhijitari iri mukati mema microns.
Kubva Muedzo Kusvika Mukukunda: Kugadzirisa Maitiro uye Kudzora Mari
Sampuli dzekutanga dzeTrial-Out (T1) dzakaratidza matambudziko akajairika ekugadzira majekiseni: mavanga madiki ekunyura pambabvu dzakakora uye kupenya kudiki pamutsetse wekuparadzanisa. Mainjiniya eAnsix Tech vakagadzirisa izvi nenzira yakarongeka.
Nheyo dzeSainzi dzeKuumba: Vakasiya nzira yechinyakare yekuedza nekukanganisa vachienda kune nzira yesainzi, vachigadzira nzira yakasimba yekushanda zvichibva pane zvakakosha: tembiricha yekunyunguduka, kumhanya kwejekiseni/kumanikidzwa, kumanikidzwa kwepakeji, uye nguva yekutonhodza.
Kudzora Maitiro Munguva Chaiyo: Vachishandisa tekinoroji yakafanana nehurongwa hweRJG hweCoPilot, masensa ekumanikidza emukati akashandiswa kutarisa mashandiro acho panguva chaiyo. Izvi zvakabvumira timu kuti "itore otomatiki kusiyana kwe viscosity yezvinhu" uye "kuderedza kurongedza zvakanyanya, kuderedza kushushikana nekushandiswa kwezvinhu".
Kubudirira Kusvetuka: Kuburikidza neDOE (Design of Experiments), timu yakagadzirisa nguva yekutenderera. Nekugadzirisa nguva yekutonhodza uye kuchinja kuenda kune giredhi rezvinhu zvinokurumidza uye zvinoyerera zvakanyanya, vakaderedza kutenderera kubva pamasekonzi makumi maviri nemasere kusvika kumasekonzi makumi maviri nemaviri—kuvandudzika kwe21%. Kuchinja uku kumwe chete, kwakafungidzirwa pamusoro pemamiriyoni ezvikamu, kunomiririra kuchengetedza kukuru munguva yemuchina, simba, uye basa.
Nzira yekuderedza Mutengo: Maitiro eAnsix Tech ekuderedza mutengo ane mativi akawanda:
Zvinhu: Zvinokurudzira zvinhu zvakanakisisa, kwete zvinodhura zvakanyanya, uye kushandisa zvinhu zvinopisa kuti zvisaparare zvakanyanya.
Kushanda Nesimba: Nguva pfupi yekutenderera inoderedza zvakananga mutengo pachikamu chimwe nechimwe.
Hunhu: Kuderedza zvakasara uye kugadzirisa patsva kuburikidza nekugadzira nekugadzirisa kwakasimba kwemaitiro. Sezvakaratidzwa mumapurojekiti akafanana ekugadzirisa, mhinduro dzakabatana dzakadai dzinogona kuchengetedza "mari inodarika $250,000 pagore" pamutsetse mumwe chete wekugadzira.
Chisimbiso Chemhando: Kuvimbisa uye Kuendesa
Kudzora hunhu hwechinhu kunowanikwa mukati memaitiro ese eAnsix Tech ane ISO 9001. Mishumo yeFirst-Article Inspection (FAI) inoratidza mativi ese. Munguva yekugadzira zvinhu zvakawanda, machati eStatistical process control (SPC) anoteedzera parameters dzakakosha. Batch yega yega inoongororwa kuti ine ruvara rwakakwana here, zvikanganiso zvepadenga, uye kururama kwemativi uchishandisa automated optical inspection (AOI) uye bvunzo dzekushanda dzakafanana nezvikamu zvemukati.
Kurongedza kwakagadzirirwa kuchengetedza uye kushanda zvakanaka. Zvikamu zvinoiswa mumatireyi anodzivirira kukwenya panguva yekufambisa uye zvinoita kuti zvive nyore kuungana otomatiki pamutsetse wemutengi.
Kubatsira kweAnsix Tech: Ruzivo uye Kubatana
Yakavambwa muna 1997, Ansix Tech yakashanduka kubva pakugadzira mold shop kuenda pakupa mabasa akazara ane vashandi vanopfuura 300, ichishandira vatengi ve blue-chip mumotokari, zvemagetsi, uye zvekurapa. Chirongwa ichi chakashandisa ruzivo rwavo rwemakore makumi maviri muindasitiri mukugadzira mold injection mold casing. Kuzvipira kwavo kupa "kuvimbika uye kukosha," izvo muchiitiko ichi zvaireva kupa mold yakagadzirirwa kugadzirwa iyo yakagonesa mutengi wavo kutanga chigadzirwa chepamusoro panguva, nemutengo wakaderera waidzivirira mari yavo mumusika wemakwikwi.
"Kukosha kwechokwadi kwatinopa hakusi kungofanana nechinhu," anopedzisa Li Feng, Maneja Mukuru weAnsix Tech. "Iko kugadzirwa kwemamiriyoni ezvikamu zvakakwana uye zvinodhura. Isu tinogadzira kukosha mumatanho ese—kubva pakusarudza zvinhu kusvika pakugadzirisa nguva—tichivimbisa kuti vatengi vedu vanokunda kwete mumhando yepamusoro chete, asiwo pane zvakakosha." Munyika chaiyo yekugadzirwa kwejekiseni, musanganiswa iwoyo wehunyanzvi hwehunyanzvi uye hunyanzvi hwekutengeserana ndiwo mukana wekukwikwidza.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita neMouse casing mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
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