Man kwanon rufi firikwensin mold

Man kwanon rufi firikwensin mold

 

Daidaito a ƙarƙashin Matsi: Yadda Ansix Fasaha tana Sake fasalta Masana'antar Mold na Sensor

A cikin duniyar da na'urori masu auna sigina na motoci ke buƙatar daidaiton ƙananan na'urori da kuma juriyar jarumtaka, ƙirar ƙira guda ɗaya za ta iya tantance nasarar dukkan layin samarwa.

 

A tsakiyar kowace motar zamani, akwai wani abu mai muhimmanci: na'urar aunawa ta tukunyar mai. Wannan na'urar a hankali tana lura da jinin injin - mai - a auna matakin, inganci, da zafin jiki don hana mummunan lalacewa.

 

Samar da waɗannan na'urori masu auna sigina wani tsari ne na kera kayayyaki masu matuƙar daidaito, wanda ke buƙatar molds waɗanda za su iya jure wa yanayi masu wahala yayin ƙirƙirar sassa daidai gwargwado a cikin microns. Ansix Tech, jagora a cikin kera mold mai inganci, ya ƙirƙiro cikakken tsari, wanda ya dogara da kimiyya wanda ba wai kawai ya cika waɗannan ƙa'idodi ba. ƙa'idodi amma a tsari yana rage farashi ta hanyar zaɓar kayan aiki masu wayo, inganta tsari, da kuma inganta inganci ba tare da ɓata lokaci ba.

 

1 Kalubalen: Ingancin Injiniya a Muhalli Mai Wuya

Na'urar firikwensin mai tana aiki a ɗaya daga cikin wurare mafi wahala a cikin mota. Tana ci gaba da fuskantar hadaddiyar man injin mai zafi, yanayin zafi daga sanyi yana fara aiki zuwa yanayin zafi sama da 150°C, girgiza akai-akai, da yuwuwar kai hari ga sinadarai daga gurɓatattun mai. Duk wani gazawa - fashewar layin gashi, karkacewar girma, ko lalacewar rufin lantarki - na iya haifar da karanta karya, lalacewar injin, ko kuma rugujewa gaba ɗaya.

 

Wannan mummunan gaskiyar ta fassara zuwa buƙatun da ba za a iya sasantawa ba ga rufin filastik na firikwensin da kuma mold ɗin da ke ƙirƙirarsa. Dole ne ɓangaren ƙarshe ya kasance yana da kwanciyar hankali na musamman, ƙarfin injina mai girma, da kuma juriya mai kyau ga zafi, sinadarai, da rarrafe. Saboda haka, mold ɗin kanta dole ne ya zama kayan aiki mai daidaito da dorewa mara misaltuwa, wanda ke iya samar da cikakkun sassa akai-akai a cikin ɗaruruwan dubban zagayowar.

 

2 Maganin Fasaha na Ansix: Tsarin da ya shafi kimiyya, daga ƙarshe zuwa ƙarshe

Ansix Tech tana amfani da tsarin na'urar firikwensin mai ba a matsayin kayan aiki mai sauƙi ba, amma a matsayin tsarin da ya haɗa da tsari mai rikitarwa. Hanyar aikinsu an gina ta ne akan ginshiƙai uku: Tsarin Kwaikwayo Mai Ci gaba, Tsarin Aiki don Masana'antu (DFM), da Tsarin Kula da Tsarin Rufe-Madauki. Wannan falsafar tana canza yanayin aiki. Yin Mold daga fasaha zuwa kimiyya mai faɗi da inganci.

 

2.1 Tsarin Dijital: Zane, Tsarin Samfura, da Tabbatar da DFM

Tafiyar ta fara tun kafin a yanke tubalin farko na ƙarfe. Ta amfani da samfuran CAD na 3D daga abokin ciniki, injiniyoyin Ansix suna gudanar da cikakken nazarin Tsarin Masana'antu (DFM). Wannan matakin haɗin gwiwa yana da mahimmanci don gano da kuma kawar da ciwon kai na samarwa kafin su zama gyare-gyare masu tsada.

 

Binciken Moldflow: Manhajoji masu inganci kamar Autodesk Moldflow suna kwaikwayon dukkan tsarin allurar a cikin mold na kama-da-wane. Injiniyoyi suna nazarin yadda filastik ɗin da aka narke zai gudana, ya naɗe, kuma ya sanyaya, suna hasashen lahani kamar tarkon iska, layukan walda, alamun nutsewa, kuma, mafi mahimmanci ga na'urori masu auna firikwensin, warpage. Don gidan firikwensin PA66 mai ƙarfin fiber gilashi 30%, bincike ya nuna cewa warpage yana da tasiri sosai ta hanyar zafin narkewa, sannan sai matsin lamba na marufi da lokacin allura. Gano wannan tsarin tasiri yana bawa Ansix damar mai da hankali kan ƙoƙarin ingantawa inda suka fi mahimmanci.

 

Tsarin Samfura da Tabbatarwa ta Intanet: Ta hanyar kwaikwayon kwaikwayo, ana gwada "samfuran kama-da-wane" da yawa. Ana kimanta wurare daban-daban na ƙofa, tsarin gudu, da kuma tsarin hanyoyin sanyaya. Manufar ita ce a tantance mafi kyawun matsayin ƙofa - sau da yawa a cibiyar lissafi ta samfurin don cikewa daidai - da kuma kafa tagar tsari mai ƙarfi da kwanciyar hankali. Wannan tabbatarwa ta dijital tana rage farashin samfura na zahiri da lokaci da sama da 50%, yana tabbatar da cewa ƙirar ta zahiri "daidai ce a karon farko."

 

2.2 Zaɓin Kayan Dabaru: Daidaita Kwayoyin Halitta da Manufa

Zaɓar filastik babban ciniki ne mai mahimmanci tsakanin farashi da aiki. Ansix Tech tana jagorantar abokan ciniki zuwa ga kayan da suka fi araha waɗanda suka cika dukkan ƙa'idodi.

 

Tebur: Injiniyan Roba don Gidajen Firikwensin Motoci

Ga yawancin na'urori masu auna mai, Ansix ta gano cewa PA66 mai ƙarfin fiber gilashi yana ba da mafi kyawun daidaito, yana ba da ƙarfi da aikin zafi da ake buƙata a farashi mai rahusa fiye da PPS mai tsada, ba tare da rage dogaro ba lokacin da aka daidaita ƙirar da tsarin.

 

2.3 Tsarin Daidaito: Muhimman Abubuwan Tsarin Mold

An ƙera kowane daki-daki na ƙirar don aiki, tsawon rai, da inganci.

 

Zaɓin Karfe na Mold: Ana yin injinan tsakiya da rami daga ƙarfe masu inganci waɗanda aka zaɓa saboda tauri, sauƙin gogewa, da kuma halayen zafi. Sau da yawa ana amfani da ƙarfe kamar P20 don daidaiton injinsa da dorewarsa. Don samar da kayayyaki masu yawa ko kayan da aka cika da gilashi, ana amfani da ƙarfe masu tauri kamar H13 don hana lalacewa.

 

Tsarin Sanyaya - Zuciyar Mold: Har zuwa kashi 80% na zagayowar allurar shine lokacin sanyaya. Ansix yana ƙera da'irori masu inganci ta amfani da hanyoyin karkace, baffles, da fil na zafi don fitar da zafi daidai gwargwado da sauri. Sanyaya iri ɗaya yana da matuƙar mahimmanci don hana warpage da sauran damuwa. Kamar yadda aka nuna a cikin bayanan kwaikwayo, ƙarfin zafin kayan mold ɗin da kansa (misali, 29 W/m°C don ƙarfe P20 idan aka kwatanta da 170 W/m°C don aluminum) yana tasiri sosai ga ingancin sanyaya da lokacin zagayowar.

 

Tsarin Ƙofa da Na'urar Gudu: Ƙofar ita ce hanyar shigar filastik cikin ramin. Girmansa, nau'insa (fil, submarine, ko kuma hot tip), da wurinsa suna da matuƙar muhimmanci ga ingancin ɓangaren da kuma bayyanarsa. Tsarin gudu mai daidaito yana tabbatar da cewa dukkan ramuka suna cika a lokaci guda kuma daidai gwargwado, yana tabbatar da daidaiton nauyi da girma na ɓangaren.

 

Tsarin Fitar da Kaya: Gidajen firikwensin galibi suna da haƙarƙari da kawuna masu laushi. Tsarin firikwensin—ta amfani da fil, hannun riga, ko ruwan wukake daidai—dole ne ya saki ɓangaren ba tare da barin alamomi ko haifar da karkacewa ba.

 

3 Kwarewar Masana'antu: Daga Karfe zuwa Ƙwallon da Aka Gama

Fassara cikakkiyar ƙira zuwa ƙirar zahiri ita ce inda ƙwarewar Ansix ke haskakawa. Tsarin aikin ya haɗa da injinan CNC na zamani, EDM (Na'urar Rage Fitar da Wutar Lantarki), da niƙa mai inganci. Babban ƙalubale shine ƙera fasaloli masu rikitarwa da haƙarƙari masu zurfi waɗanda zasu samar da tsarin cikin na'urar firikwensin, duk yayin da suke riƙe da juriya sau da yawa a cikin ±0.005mm.

 

Bayan an yi amfani da injin, ana goge saman da ke da mahimmanci zuwa madubi don tabbatar da sauƙin sakin sassan da kuma waje mai na'urar firikwensin mara lahani. Ana tsaftace hanyoyin sanyaya sosai kuma ana gwada su don gano ɓuɓɓuga da saurin kwarara. An haɗa kowane sashi daidai da agogon Switzerland.

 

4 Fasahar Ginawa: Inganta Tsarin Aiki Don Farashi da Inganci

Da zarar an gama sanya mold ɗin a cikin injin allura mai girman tan, mayar da hankali kan inganta tsarin aiki. Ansix yana amfani da falsafar Decoupled Molding®, yana raba matakan cikawa, marufi, da sanyaya don samun cikakken iko akan kowannensu.

 

Inganta Sigogi: Ta amfani da fahimta daga nazarin farko na Moldflow da Tsarin Gwaje-gwaje (DOE), masu fasaha sun gyara sigogi shida masu mahimmanci: zafin narkewa, zafin mold, saurin allura, wurin sauyawa na v/p, matsin lamba na marufi, da lokacin marufi. Ga firikwensin PA66, saitin sigogi da aka inganta (A1B2C2D1E3F2 a cikin wani bincike da aka rubuta) ya rage matsakaicin warpage da kashi 36.7% da bambancin nauyin sashi da kashi 15.4%.

 

Rage Lokacin Zagaye: Kowace daƙiƙa da aka adana a cikin zagayen tana fassara zuwa ƙarancin farashi ga kowane ɓangare. Lokacin zagaye na Ansix yana kai hari ta hanyar inganta sanyaya (mafi girman ɓangare), rage lokacin tattarawa ba tare da haifar da alamun nutsewa ba, da kuma daidaita cire ɓangaren robot tare da buɗewar mold.

 

Ingancin Kayan Aiki da Makamashi: Daidaita girman harbi da matsin lamba na marufi yana rage "walƙiya" (abin sharar gida) kuma yana tabbatar da cewa ɓangaren bai cika cika ba, wanda hakan ke adana kayan aiki. Ingantaccen sarrafa zafi na mold yana rage amfani da makamashi don dumama da sanyaya.

 

Inganci 5 da Aka Tabbatar: Neman Babu Lalacewa

Kula da inganci a Ansix ba dubawa ba ne a ƙarshe; an gina shi cikin tsarin. Babban ginshiƙin wannan hanyar shine gano matsin lamba a cikin rami.

 

Tsarin "Zane-zanen Yatsa": Na'urar firikwensin piezoelectric da aka saka a cikin ramin mold tana auna ainihin matsi na filastik a lokacin kowane harbi. Lanƙwasa daga "zanen zinare" wanda ke samar da cikakken sashi ya zama "zanen yatsa".

 

Kulawa ta Ainihin Lokaci 100%: Ana kwatanta kowace harbi da wannan yatsan hannu. Idan lanƙwasa matsi ya karkace fiye da iyakokin da aka saita - yana nuna canjin danko na abu, ko ƙofar da aka toshe, ko kuma mold da ya lalace - injin zai iya ƙin sashin ta atomatik ya kuma sanar da mai aiki. Wannan yana motsa sarrafa inganci daga samfurin ƙididdiga na sassan da aka gama zuwa garanti 100% akan kowane yanki da aka samar, wanda kusan yana kawar da haɗarin jigilar na'urori masu auna sigina masu lahani.

 

6 Marufi da Isar da Sauri: Haɗin Ƙarshe

Ganin cewa mold abu ne mai matuƙar muhimmanci ga samar da abokan cinikinsu, Ansix ta tsara hanyoyin sufuri. Ana sanya molds a cikin marufi na musamman, wanda aka lulluɓe da kumfa don hana duk wani lalacewa a lokacin jigilar kaya. Duk takardu - fayilolin ƙira, sigogin tsari, jadawalin kulawa - an tsara su ta hanyar dijital kuma an samar da su don haɗa su cikin tsarin samar da abokin ciniki ba tare da wata matsala ba. Wannan alƙawarin isar da mold ɗin yana tabbatar da cewa ba wai kawai an aika mold ɗin ba ne amma kuma an shirya shi don samarwa lokacin isowa.

 

7 Fa'idar Ansix: Samar da Aminci da Darajar da Ba ta Daidaita Ba

Gaskiyar ma'aunin tsarin Ansix Tech ba wai kawai yana cikin ƙirar da ba ta da lahani ba, har ma yana cikin ƙimar da ake iya gani ga abokan ciniki. Ta hanyar shigar da tsarin ƙira a gaba da kwaikwayon, suna rage tsadar gwaji da kuskure da sake fasalin ƙira. Ta hanyar inganta tsarin ƙira a kimiyyance, suna haɓaka yawan amfanin ƙasa da rage lokacin tarkace, kuzari, da zagayowar aiki. Ta hanyar aiwatar da sarrafa matsin lamba a cikin rami, suna kawar da manyan kuɗaɗen da ke ɓoye na gazawar inganci - rarrabuwa, sake aiki, tunawa, da lalacewar alama.

 

Ga masana'antun motoci da masu samar da kayayyaki na Tier-1, wannan yana nufin cewa farashin kowane ɓangare na muhimman abubuwan da ke cikin kamar na'urorin aunawa na kwanon mai yana raguwa sosai, ba tare da milligram na sulhu kan aiki ko aminci ba. A cikin masana'antar da kowace kashi da kowane micron ke da mahimmanci, Ansix Tech tana ba da fiye da mold; suna ba da ingantaccen mafita na masana'antu, wanda aka inganta, kuma mai araha, wanda ke haɓaka kwarin gwiwa ga kowane na'urar firikwensin da ke tashi daga layin.

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi mold na na'urar firikwensin mai, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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