Chimiro che sensor yemafuta pani

Chimiro che sensor yemafuta pani

 

Kunyatsojeka Pasi Pekumanikidzwa: Sei Ansix Tekinoroji iri Kutsanangurazve Kugadzira Sensor Mold

Munyika umo masensa emotokari anoda kunyatsogadzirwa nemicroscope uye kugara kwenguva refu, chiumbwa chimwe chete chinogona kusarudza kubudirira kwemhando yese yekugadzira.

 

Pakati pehurongwa hwese hwemazuva ano hwekutarisira injini pane mudziviriri asinganyanyi kudzikamisa asi akakosha: sensor yemafuta pani. Mudziyo uyu unotarisa chinyararire ropa rehupenyu hweinjini—mafuta ayo—uchiyera huwandu, mhando, uye tembiricha kudzivirira kutadza kushanda zvakanaka.

 

Kugadzira masensa aya inzira yekugadzira yakanyatsojeka, inoda mapundu anogona kutsungirira mamiriro ezvinhu akaomarara ukuwo achigadzira zvikamu zvakarurama kusvika mukati mema microns. Ansix Tech, mutungamiri mukugadzira mapundu nemazvo, akagadzira nzira yakazara, inotungamirwa nesainzi isingangogumiri pamatambudziko aya chete. mitemo asi zvinoderedza mitengo zvishoma nezvishoma kuburikidza nekusarudza zvinhu zvine hungwaru, kugadzirisa mashandiro, uye kuvandudza kushanda zvakanaka nguva dzose.

 

1 Dambudziko: Kuvimbika Kweinjiniya Munzvimbo Ine Utsinye

Sensor yepani yemafuta inoshanda mune imwe yenzvimbo dzinonyanya kurwadza mumotokari. Inogara ichisangana nemafuta einjini anopisa, kupisa kunobva pakutanga kwechando kusvika pakupisa kwekushanda kunopfuura 150°C, kudedera kunogara kuripo, uye kurwiswa nemakemikari kubva kuzvinhu zvinosvibisa mafuta. Chero kutadza—kutsemuka kwemusoro, kupwanyika kwemativi, kana kuputsika kwemagetsi—kunogona kutungamira mukuverenga kwenhema, kukuvara kweinjini, kana kuparara kwese.

 

Chokwadi ichi chakaoma chinoshandura zvinodiwa zvisingakurukurwi zveimba yepurasitiki ye sensor uye mold inoigadzira. Chikamu chekupedzisira chinofanira kunge chakagadzikana zvakanyanya, chine simba guru remuchina, uye chinodzivirira kupisa, makemikari, uye kukambaira. Nekuda kweizvozvo, mold pachayo inofanira kunge iri chishandiso chakanyatsojeka uye chakasimba, chinokwanisa kugadzira zvikamu zvakakwana kakawanda mumazana ezviuru zvema cycles.

 

2 Mhinduro yeAnsix Tech: Maitiro Anotungamirirwa neSainzi, Ekupedzisira-Kusvika-Kumagumo

Ansix Tech inoshandisa mold ye oil pan sensor kwete sechishandiso chiri nyore asi sesystem yakaoma uye yakabatana. Nzira yavo yakavakirwa pamatanho matatu: Advanced Simulation, Proactive Design for Manufacture (DFM), uye Closed-Loop Process Control. Iyi pfungwa inoshandura Kugadzira Mould kubva paunyanzvi kuenda pasainzi inofanotaurwa uye yakagadziriswa.

 

2.1 Ruzivo rweDigital: Dhizaini, Kugadzira, uye Kusimbiswa kweDFM

Rwendo rwunotanga kare kare simbi isati yachekwa. Vachishandisa mamodheru e3D CAD kubva kumutengi, mainjiniya eAnsix vanoita ongororo yakazara yeDesign for Manufacturability (DFM). Danho iri rekushandira pamwe rakakosha pakuona nekubvisa misoro inogona kukonzera matambudziko ekugadzira zvinhu zvisati zvave kuchinja zvinhu zvinodhura.

 

Kuongorora Moldflow: Software yakasarudzika seAutodesk Moldflow inotevedzera maitiro ese ekupinza mukati memold chaiyo. Mainjiniya vanoongorora kuti purasitiki yakanyungudutswa ichayerera sei, icharongedza, uye ichatonhodza sei, vachifanotaura zvikanganiso zvinogona kuitika senge misungo yemhepo, mitsetse yeweld, masaini ekunyura, uye, zvakanyanya kukosha kune masensa, warpage. Kune 30% girazi-fiber yakasimbiswa PA66 sensor housing, zvidzidzo zvinoratidza kuti warpage inonyanya kukanganiswa nekupisa kwekunyunguduka, ichiteverwa nekumanikidzwa kwepakeji nenguva yekupinza. Kuziva iyi hierarchy yesimba kunobvumira Ansix kutarisa kuedza kwekugadzirisa kwavanonyanya kukosha.

 

Kugadzira uye Kusimbisa Virtual Prototyping: Kuburikidza nekuenzanisa, "ma "prototypes" akawanda anoedzwa. Nzvimbo dzakasiyana dzegedhi, masisitimu ekumhanya, uye marongero enzira dzekutonhodza zvinoongororwa. Chinangwa ndechekuona nzvimbo yakakodzera yegedhi—kazhinji panzvimbo yegeometrical yechigadzirwa kuti chizadzwe zvakaenzana—uye kugadzira hwindo rekuita rakasimba uye rakagadzikana. Kusimbisa uku kwedhijitari kunoderedza mari yekugadzira nekuita prototyping neanopfuura 50%, zvichiita kuti mold ive "yakakodzera kekutanga."

 

2.2 Kusarudzwa Kwezvinhu Zvine Hurongwa: Kufananidza Molecule Nebasa

Kusarudza mapurasitiki inzira inokosha yekuchinjana mitengo nekushanda zvakanaka. Ansix Tech inotungamira vatengi kuzvinhu zvinodhura zvakanyanya zvinosangana nezvinodiwa zvese.

 

Tafura: Mapurasitiki eUinjiniya eDzimba dzeSensor dzeMotokari

Kune akawanda masensa emafuta pani, Ansix yakawana kuti PA66 yakasimbiswa negirazi inopa chiyero chakanakisa, ichipa simba rinodiwa uye mashandiro ekupisa pamutengo wakaderera zvakanyanya pane PPS yepamusoro, pasina kukanganisa kuvimbika kana mold uye maitiro acho zvagadziriswa zvakanaka.

 

2.3 Kurongeka Kwemagadzirirwo Ezvinhu: Zvinhu Zvikuru Pakugadzirwa Kwezvinhu Zvine Mould

Chinhu chega chega chiri muforoma chakagadzirwa kuti chishande zvakanaka, chigare kwenguva refu, uye chishande zvakanaka.

 

Kusarudzwa kweSimbi yeMould: Pakati nepakati pesimbi zvakagadzirwa nesimbi dzemhando yepamusoro dzakasarudzwa nekuda kwekuoma kwazvo, kupenya, uye hunhu hwekupisa. Simbi yakaita seP20 inowanzo shandiswa kuti ikwanise kushanda zvakanaka uye kugara kwenguva refu. Pakugadzira zvinhu zvakawanda kana zvinhu zvinokwesha magirazi, simbi dzakaoma dzakadai seH13 dzinoshandiswa kudzivirira kusakara.

 

Sisitimu Yokutonhodza - Kurova Kwemwoyo kweMold: Kusvika 80% yenguva yekupinza inguva yekutonhodza. Ansix inogadzira macircuit ekutonhodza anoshanda zvakanaka achishandisa nzira dzinotenderera, ma baffle, uye ma thermal pins kuti abudise kupisa zvakaenzana uye nekukurumidza. Kutonhodza kwakafanana kwakakosha kudzivirira kudonha uye kushushikana kwasara. Sezvakaratidzwa mu data rekufananidzira, kufambiswa kwekupisa kwechinhu chemold pachayo (semuenzaniso, 29 W/m°C yesimbi yeP20 vs. 170 W/m°C yearuminiyamu) kunokanganisa zvakanyanya kushanda zvakanaka kwekutonhodza uye nguva yekutenderera.

 

Masisitimu Ekuvhara Gate uye Runner: Gedhi ndiyo nzvimbo yekupinda yepurasitiki mugomba. Saizi yaro, mhando yaro (pin, submarine, kana hot tip), uye nzvimbo yaro zvakakosha pamhando uye chitarisiko chechikamu. Sisitimu yekumhanya yakaenzana inoita kuti maburi ese azare panguva imwe chete uye zvakaenzana, ichivimbisa huremu nehukuru hwezvikamu zvinoenderana.

 

Sisitimu Yokuburitsa Maburi: Makamuri ekuona anowanzova nembabvu dzakapfava uye mabhosi. Sisitimu yekuburitsa maburi—ichishandisa mapini, maoko, kana mapeni akaiswa zvakanaka—inofanira kusunungura chikamu chacho pasina kusiya mavanga kana kukonzera kukanganiswa.

 

3 Unyanzvi Hwekugadzira: Kubva Pasimbi Kusvika Pakuumbwa Kwakapedzwa

Kushandura dhizaini yakakwana kuita mold chaiyo ndipo panoonekwa hunyanzvi hwaAnsix. Basa iri rinobatanidza michina yeCNC yemazuva ano, EDM (Electrical Discharge Machining), uye kukuya kwakanyatsogadzirwa. Dambudziko guru nderekugadzira zvinhu zvakaoma uye mbabvu dzakadzika dzinozoumba maumbirwo emukati me sensor, zvese izvi zvichiramba zvichikwanisa kushivirira mukati me ±0.005mm.

 

Nzvimbo dzakakosha dzinopenyeswa kusvika dzanyatsobuda zvakanaka uye dzinoita kuti chikamu chibude zvakanaka. Nzira dzekutonhodza dzinocheneswa zvakanaka uye dzinoongororwa kuti dziwane mvura inobuda here kana kuti kwete. Chinhu chimwe nechimwe chinogadzirwa nemazvo sewachi yeSwiss.

 

4 Unyanzvi hwekuumba: Kugadzirisa Maitiro eKushandisa Mari neHunhu

Kana mold yapera kuiswa muchina unopinza we tonnage, chinangwa chinoshanduka kuita kuti zvinhu zvinyatsogadziriswa. Ansix inoshandisa nzira yeDecoupled Molding®, ichiparadzanisa zvikamu zvekuzadza, kurongedza, uye kutonhora kuti iwane kutonga kwakarurama pane chimwe nechimwe.

 

Kugadzirisa Zvimiro: Vachishandisa ruzivo kubva mukuongorora kwekutanga kweMoldflow uye Design of Experiments (DOE), mainjiniya vanogadzirisa maparamita matanhatu akakosha: tembiricha yekunyunguduka, tembiricha yemould, injection speed, v/p switchover point, packing pressure, uye nguva yekurongedza. Kune sensor yePA66, seti yemaparamita akagadziridzwa (A1B2C2D1E3F2 mune imwe ongororo yakanyorwa) yakaderedza warpage yepamusoro ne36.7% uye musiyano wehuremu hwechikamu ne15.4%.

 

Kuderedzwa Kwenguva Yekutenderera: Sekondi yega yega inochengetwa mudenderedzwa inoshandura mutengo pachikamu chimwe nechimwe. Ansix inorwisa nguva yekutenderera nekugadzirisa kutonhora (chikamu chikuru), kuderedza nguva yekurongedza pasina kukonzera zviratidzo zvekunyura, uye kuwiriranisa kubviswa kwechikamu cherobhoti nekuvhurwa kwemould.

 

Kushanda Nesimba Nezvinhu: Kudzora saizi yemabara nemazvo uye kumanikidzwa kwepakeji kunoderedza "flash" (marara) uye kunoita kuti chikamu chacho chisanyanya kuzara, zvichichengetedza zvinhu zvakabikwa. Kudzora kupisa kweforoma zvakanaka kunoderedza kushandiswa kwesimba pakupisa nekutonhodza.

 

5 Hunhu Hwakavimbiswa: Kutsvaga Kusava Nezvikanganiso

Kudzora mhando paAnsix hakusi kuongorora pakupera; kwakavakirwa mukuita kwechinhu ichi. Chinhu chikuru cheiyi nzira ndeyekuona kumanikidzwa kwemukati mechinhu.

 

Maitiro e "Fingerprint": Sensor ye piezoelectric iri mugomba remuforoma inoyera kumanikidzwa chaiko kwepurasitiki panguva yekupfura kwega kwega. Kukombama kubva ku "golden shot" inoburitsa chikamu chakakwana inova "fingerprint" yemhando yepamusoro.

 

Kutarisa Kwese Kwese Munguva Yechokwadi: Kupfura kwese kunotevera kunoenzaniswa nemunwe uyu. Kana curve yekumanikidza ikadarika miganhu yakatarwa - zvichiratidza shanduko ye viscosity yezvinhu, gedhi rakavharika, kana mold yakasakara - muchina unogona kuramba chikamu chacho wozivisa mushandi. Izvi zvinochinja kudzora kwemhando kubva pakuongororwa kwenhamba yezvikamu zvakapedzwa kuenda kuvimbiso ye100% pachigadzirwa chimwe nechimwe chakagadzirwa, zvichibvisa njodzi yekutumira masensa asina kunaka.

 

6 Kurongedza uye Kutumira Nekukurumidza: Chinongedzo Chekupedzisira

Vachiziva kuti mold chinhu chakakosha pakugadzirwa kwevatengi vavo, Ansix ine zvinhu zviri nyore kutakura. Molds dzakasungirirwa zvakachengeteka mumapakeji akagadzirwa nefoam kudzivirira chero kukuvara kuri kufambiswa. Magwaro ese—mafaira ekugadzira, ma process parameters, magadzirirwo ekugadzirisa—anoiswa padhijitari uye anopihwa kuti asanganiswe zvakanaka musystem yekugadzira yemutengi. Kuzvipira uku kwekutumira zvinhu kunoita kuti mold isangotumirwa chete asi igadzirire kugadzirwa painosvika.

 

7 Kubatsira kweAnsix: Kupa Kuvimbika uye Kukosha Kusingaenzaniswi

Chiyero chechokwadi chemaitiro eAnsix Tech hachisi chete mumaforoma asina chaanopomerwa asi muhuwandu hwezvinhu zvinobatika zvinounzwa kuvatengi. Nekuisa pamberi pechikamu chekugadzira nekushandisa simulation, vanoderedza zvakanyanya kudhura kwekuedza nekukanganisa uye kugadzirisa maforoma. Nekuvandudza nesainzi maitiro ekuumba, vanowedzera goho uye vanoderedza marara, simba, uye nguva yekutenderera. Nekushandisa kudzora kumanikidzwa kwemukati, vanobvisa mari yakawanda yakavanzwa yekukundikana kwemhando - kurongedza, kugadzirisa, kudzorera, uye kukuvara kwechiratidzo.

 

Kune vagadziri vemotokari nevatengesi veTier-1, izvi zvinoreva kuti mutengo wezvikamu zvakakosha senge masensa emafuta unodzikiswa zvakanyanya, pasina kana milligram yekukanganisa mashandiro kana kuvimbika. Muindasitiri umo sendi yega yega ne micron imwe neimwe inokosheswa, Ansix Tech inopa zvinopfuura mold; vanopa mhinduro yekugadzira yakasimbiswa, yakagadziriswa, uye isingadhuri, vachigadzira chivimbo mune sensa yega yega inobuda pamutsetse.

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neOil pan sensor mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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