Buɗaɗɗen bututun centrifuge mai faɗi, mai zagaye-ƙasa
Buɗaɗɗen bututun centrifuge mai faɗi, mai zagaye-ƙasa
Ingantaccen Tuki & Rage Farashi:
Yadda Ansix Tech's Daidaitaccen Mold Injiniyanci Yana Samar da Bututun Centrifuge Masu Muhimmanci
A cikin duniyar da ke cike da saurin amfani da kimiyyar rayuwa, bututun centrifuge mai sauƙi yana da matuƙar aiki. Daga binciken asibiti zuwa binciken ilimi, dakunan gwaje-gwaje suna buƙatar bututun da ba su da sinadarai, masu ƙarfi a fannin injiniya, kuma masu araha don amfani da su da yawa. Biyan waɗannan buƙatu yana buƙatar haɗakar kimiyyar kayan aiki ta zamani, injiniyan ƙira mai daidaito, da kuma ingantattun hanyoyin ƙera allura.
Ɗaya daga cikin kamfanonin da suka ƙware a wannan haɗakar ita ce Ansix Tech, wani ƙwararren mai kera mold da allurar smolding, wanda ke da tarihin hidimar manyan kamfanonin likitanci. Kwanan nan, Ansix Tech ta kammala wani babban aiki: ƙira da ƙera wani bututun centrifuge mai zurfi, mai buɗewa a sama, mai zagaye a ƙasa. Wannan aikin ya nuna yadda tsarin gabaɗaya - daga ƙirar dijital da zaɓin kayan aiki zuwa ingantawa - zai iya rage farashin na'urar yayin da yake riƙe da inganci mai tsauri. ƙa'idodi da ake buƙata don robobi masu darajar likita.
Wannan labarin yana tafiya cikin kowane mataki na wannan aikin, yana bayyana yadda ƙwarewar Ansix Tech ta fassara zuwa ga ƙimar gaske ga abokan ciniki.
- Tsarin: Tsarin don ƙera kayan aiki
Aikin ya fara da taƙaitaccen bayani: samar da mold don bututun centrifuge mai girman milimita 15 a buɗe, mai zagaye-ƙasa wanda zai kai farashin naúrar ƙasa da matsakaicin kasuwa ba tare da yin illa ga aiki ba. Tsarin "buɗe-sama" (bututu ba tare da murfi mai haɗawa ba) yana sauƙaƙa gyaran fuska amma yana buƙatar ingantaccen iko akan kauri da zagaye na bango don tabbatar da rufewa daidai gwargwado tare da murfi daban-daban.
Ƙungiyar injiniya ta Ansix Tech ta fara da bitar Tsarin Masana'antu (DFM). Ta amfani da samfuran CAD na 3D, sun yi nazarin yanayin sassan don matsalolin ƙira: rashin daidaiton kauri na bango wanda zai iya haifar da alamun nutsewa ko warpage, kusurwoyin ciki masu kaifi waɗanda zasu iya ƙara juriyar kwarara, da kuma ƙalubalen yanayin zagaye-ƙasa wanda ke buƙatar tsari mai kyau na sanyaya don guje wa karkacewa.
"Manufar DFM ita ce gano da kuma kawar da ciwon kai na masana'antu kafin a yanke wani ƙarfe," in ji Li Wei, Babban Injiniyan Zane na Ansix Tech. "Ga wani sirara mai bango kamar bututun centrifuge, daidaiton kwararar ruwa da daidaiton sanyaya su ne komai."
- Tabbatar da Tsarin Samfura da Tsarin
Kafin a fara samar da mold mai cikakken girma, Ansix Tech ta samar da samfura masu aiki ta amfani da injin CNC mai sauri da kuma kayan da aka buga ta hanyar 3D. Waɗannan samfura sun ba wa abokin ciniki damar tantance girman bututun, ya dace da murabba'ai na yau da kullun, da kuma aiki a gwaje-gwajen centrifugation.
Mafi mahimmanci, matakin samfurin ya yi aiki a matsayin matakin tabbatarwa ga ƙirar mold. Ƙungiyar ta yi amfani da samfuran don tabbatar da wuraren ƙofa, wuraren fitarwa, da kuma shimfida hanyoyin sanyaya na farko. Duk wani gyare-gyare da aka gano a wannan matakin - kamar ƙananan gyare-gyare ga kusurwoyin daftarin ko bayanan haƙarƙari - an mayar da su cikin samfurin dijital, yana tabbatar da cewa ƙirar mold ta ƙarshe ta kasance mai ƙarfi kuma a shirye take don samarwa.
- Zaɓin Kayan Aiki: Tushen Aiki da Farashi
Zaɓar abu muhimmin madauri ne ga aiki da farashi. Ga bututun centrifuge, kayan dole ne su kasance marasa motsi a fannin halitta, masu iya ɗaurewa da kansu (su jure wa zafin jiki na 121 °C), masu haske, kuma suna iya jure wa ƙarfin g mai yawa. Ma'aunin masana'antu shine polypropylene (PP) wanda ya yi daidai da USP Class VI - takardar shaida da ke nuna cewa resin ya wuce gwaje-gwajen amsawar halittu masu tsauri.
Ansix Tech ta kimanta maki da dama na PP, daga ƙarshe ta zaɓi PP mai yawan kwarara, mai tsafta tare da ƙimar narkewar ruwa (MFR) wanda aka tsara don ƙirar bango mai siriri. Wannan takamaiman matakin yana cike geometrics masu rikitarwa cikin sauri da daidaito, yana rage matsin lamba na allura da lokacin zagayowar. Ta hanyar aiki kai tsaye tare da masu samar da resin da kuma zaɓar matakin da ke daidaita aiki da iya sarrafawa, Ansix Tech ta cimma raguwar kashi 15-20% a cikin farashin kayan kowane bututu idan aka kwatanta da amfani da ƙarin resins masu tsada, amma masu inganci ba dole ba.
"Yawancin masana'antun suna yin amfani da kayan da suka wuce gona da iri," in ji Zhang Ming, ƙwararren kayan fasaha na Ansix Tech. "Ta hanyar fahimtar ainihin buƙatun injina da sinadarai, za mu iya zaɓar resin da ya cika dukkan ƙa'idodi yayin da muke guje wa tsadar injiniya."
- Binciken Gudun Mold (DFM): Kwaikwayon Nasarar
Tare da an ayyana yanayin ɓangaren da kayan da aka yi amfani da su, ƙungiyar ta yi cikakken kwaikwayon kwararar mold ta amfani da manhajar Moldex3D. Wannan tagwayen tsarin ƙera na dijital ya annabta yadda filastik mai narkewa zai cika ramin, inda layukan walda za su iya samuwa, yadda ɓangaren zai tattara kuma ya sanyaya, da kuma inda matsin lamba na sauran zai iya haifar da warpage.
Kwaikwayon ya mayar da hankali kan cimma daidaiton kwararar ruwa mai kyau a duk ramuka. Ga mold mai ramuka da yawa, kwararar ruwa mara daidaito tana haifar da cika wasu bututu da yawa (yana haifar da bambancin girma da amfani da kayan aiki mafi girma) yayin da wasu kuma ba su cika ba (yana haifar da lahani). Binciken DFM ya ba injiniyoyi damar inganta girman ƙofa, girman mai gudu, da bayanan saurin allura ta hanyar amfani da na'urar, yana kawar da gwaji mai tsada da kuskure yayin gyaran ainihin.
"Kwaikwayon ya nuna mana ainihin inda za mu sanya hanyoyin sanyaya don fitar da zafi yadda ya kamata daga yankin da ke ƙasa," in ji Li Wei. "Wannan bincike na farko shine abin da ke ba mu damar samun ingantattun sassan samarwa tun daga farko."
- Tsarin Mold: Haɗa Kowane Tsarin
Tsarin ƙira na ƙarshe babban abin haɗin kai ne, wanda ya haɗa da manyan tsare-tsare da dama:
Tsarin Zafi: Domin rage ɓatar da kayan aiki da lokacin zagayawa, Ansix Tech ta yi amfani da injin sarrafa zafi mai hot-runner mai ƙofofin bawul masu sarrafawa daban-daban. Wannan tsarin yana ajiye filastik mai narkewa a cikin masu gudu, yana kawar da masu gudu masu sanyi waɗanda za a buƙaci a gyara su kuma a sake yin amfani da su. Ƙofofin bawul suna tabbatar da cikawa daidai, jere a kowane rami, wanda ke ƙara inganta daidaiton kwararar ruwa.
Tsarin Sanyaya: Tsarin da ke zagaye a ƙasa ya gabatar da ƙalubalen sanyaya. Ansix Tech ta tsara da'irar sanyaya mai tsari wanda ke bin tsarin ƙasan bututun. Wannan tsari, tare da baffles da kumfa da aka sanya a cikin dabarun, yana tabbatar da cire zafi iri ɗaya, yana rage lokacin sanyaya sosai - mafi girman ɓangaren zagayowar gabaɗaya.
Tsarin Fitar da Kaya: Ganin cewa siraran bangon bututun da kuma zurfin jan bututun, an aiwatar da dabarun fitar da kaya mai matakai da yawa. Tsarin ya yi amfani da hannayen riga na fitar da kaya don babban jiki da ƙananan fil na fitar da kaya a ƙasa don tura ɓangaren daga tsakiya ba tare da barin alamun da ake gani ko haifar da karkacewa ba.
Fitar da iska: Ana sanya ƙananan ramuka a cikin layin rabuwa da fil ɗin fitarwa don barin iskar da ta makale ta fita yayin allura, wanda hakan ke hana ƙonewa ko harbin gajeren lokaci.
An tsara wannan mold a matsayin mold mai girman ramuka 96, wanda hakan ke ninka yawan fitarwa a kowace zagayen na'ura. Wannan yawan cavitation mai yawa babban abin da ke haifar da raguwar farashin naúrar, amma yana buƙatar daidaito na musamman a ƙira da ƙera don tabbatar da cewa kowace rami tana samar da irin wannan sashi.
- Masana'antar Mold: Daidaito Ya Haɗu da Pragmatism
Fassara ƙirar mai sarkakiya zuwa ƙira ta zahiri tana buƙatar ƙwarewa mai zurfi da ƙwarewa mai kyau. An ƙera ƙwanƙolin tsakiya da ramin da aka saka daga ƙarfe mai tauri ta amfani da injin niƙa CNC mai tsawon axis 5, wanda ya cimma daidaiton yanayin ƙasan zagaye. An yi amfani da Injin Fitar da Wutar Lantarki (EDM) don ƙirƙirar cikakkun bayanai da hanyoyin tashar sanyaya masu rikitarwa.
Ɗaya daga cikin manyan ƙalubalen shine kiyaye daidaiton girma a duk ramuka 96. Taron bita na Ansix Tech yana amfani da sa ido a ainihin lokaci da kuma aunawa a cikin tsari tare da na'urorin aunawa masu daidaitawa (CMM) don tabbatar da cewa kowane rami yana cikin microns na ƙayyadaddun bayanai. Duk wani karkacewa zai haifar da bambancin nauyin ɓangare da kuma matsalolin aiki masu yuwuwa.
- Zaɓin Karfe na Mold: Daidaita Dorewa da Farashi
Tsawon rai na mold yana da mahimmanci don samar da yawan mai. Ansix Tech ta zaɓi ƙarfe mai ƙarfe mai tauri (misali, S136 ko makamancin haka mai jure tsatsa) don abubuwan da aka saka a cikin ciki da kuma rami. Wannan ƙarfe yana ba da kyakkyawan ƙarfin gogewa, wanda yake da mahimmanci don cimma haske kamar gilashi da ake buƙata don bututun dakin gwaje-gwaje, da kuma juriyar lalacewa mai yawa don jure miliyoyin zagayowar.
Ga abubuwan da ba su da mahimmanci kamar faranti na mold da gidajen ejector, an yi amfani da ƙarfe mai ƙarfi amma mafi araha na P20 ko 718. Wannan hanyar da aka tsara don zaɓar kayan aiki - saka hannun jari a cikin ƙarfe mai inganci inda yake da mahimmanci da amfani da ma'auni na yau da kullun a wasu wurare - yana inganta farashin mold ɗin na tsawon rai ba tare da ƙara yawan jarin farko ba.
- Kalubalen da Ingantawa wajen Gina Allura
Ko da tare da tsari mai kyau na mold, tsarin ƙera allura yana gabatar da nasa ƙalubale:
Yaɗuwar Ƙasan Zagaye: Sanyaya mara daidaito na iya sa ƙasa ta lalace, wanda hakan zai shafi daidaiton bututu. Maganin Ansix Tech shine a daidaita yanayin lokacin sanyaya da kuma aiwatar da jig ɗin sanyaya bayan ƙera wanda ke riƙe bututun a siffarsa yayin da yake tauri gaba ɗaya.
Samuwar walƙiya: Yawan ramukan da layukan rabuwa masu rikitarwa suna ƙara haɗarin walƙiya. An sarrafa wannan ta hanyar tabbatar da daidaito mai kyau na faranti na mold da kuma inganta ƙarfin matsewa.
Rage Lokacin Zagaye: Kowace daƙiƙa da aka adana a cikin zagayen tana fassara zuwa ƙarancin farashi ga kowane ɓangare. Injiniyoyin aikin Ansix Tech sun inganta kowane mataki ta hanyar tsari: an ƙara saurin allura ba tare da haifar da jetting ba; an rage matsin lamba da lokaci na marufi zuwa isasshe don rama raguwar raguwa; kuma an rage lokacin sanyaya godiya ga ingantaccen tsarin sanyaya.
Ta hanyar waɗannan gyare-gyare, Ansix Tech ta cimma lokacin zagayowar ƙasa da daƙiƙa 15 ga bututu 96, wani ma'auni wanda ke rage matsakaicin masana'antu sosai. Wannan ribar inganci tana ba da gudummawa kai tsaye ga burin rage farashi na aikin gaba ɗaya.
- Kula da Inganci da Tabbatarwa
Inganci ba za a iya yin sulhu a kai ba ga abubuwan da suka shafi fannin likitanci. Tsarin tabbatar da inganci na Ansix Tech ya haɗa da:
Kulawa a Cikin Tsarin Aiki: Na'urori masu auna firikwensin suna bin diddigin ma'aunin maɓalli (matsin lamba na allura, zafin jiki, lokacin zagayowar) na kowane harbi, suna nuna duk wani karkacewa a ainihin lokacin.
Duba Girma: Na'urorin daukar hoto na CMM da laser suna ɗaukar samfurin bututu ba tare da izini ba don tabbatar da ma'auni masu mahimmanci: kauri bango, zagayen ƙasa, da tsayi gaba ɗaya.
Gwajin Aiki: Ana yin gwaje-gwajen centrifugation daga kowane rukuni na samarwa a takamaiman g-forces da gwaje-gwajen zubewa don tabbatar da daidaiton murfin da amincin hatimi.
Takaddun Shaida na Kayan Aiki: Kowane rukunin resin yana zuwa da takardar shaidar bincike wanda ke tabbatar da bin ƙa'idodin USP Class VI.
Wannan hanyar da aka yi amfani da ita ta hanyoyi daban-daban tana tabbatar da cewa kowace bututu da ke barin layin samarwa ta cika ƙa'idodin muhallin dakin gwaje-gwaje.
- Marufi da Isarwa Mai Sauri
Ganin cewa abokan ciniki galibi suna aiki akan lokaci mai tsauri, Ansix Tech ta sauƙaƙe tsarin jigilar kayayyaki. Ana ƙirga bututun ta atomatik kuma a naɗe su a cikin jakunkuna masu tsabta, waɗanda aka shirya don tsaftace su ko kuma a sanya su kai tsaye a cikin marufi da aka ƙayyade wa abokin ciniki. Tsarin samar da kayayyaki na kamfanin da wuraren ajiya masu mahimmanci suna ba da damar canzawa cikin sauri - daga oda zuwa isarwa cikin ƙasa da awanni 72 ga kayayyaki na yau da kullun.
- Shawarar Darajar Ansix Tech: Kwarewa Tana Ma'ana Zuwa Tanadin Kuɗi
Kwarewar da Ansix Tech ta samu a fannin ƙera kayayyakin daki ita ce hanyar da ta haɗa wannan tsari gaba ɗaya. Injiniyoyin kamfanin sun ci karo da - kuma sun magance - kusan duk wata matsala da ke da alaƙa da filastik na likitanci mai sirara da inganci.
Wannan ƙwarewa tana ba su damar tsara farashi tun daga farko. Ko dai zaɓar resin mafi inganci wanda har yanzu ya cika dukkan ƙa'idodi, ƙirƙirar mold wanda ke aiki ba tare da wani tasiri ba, ko kuma gyara tsarin don rage daƙiƙa kaɗan daga zagayen, kowane shawara ana yanke shi ne da la'akari da jimlar farashin mallakar abokin ciniki.
"Ba wai kawai manufarmu ita ce mu yi wani abu ba," in ji Shugaba Chen Hao. "Aikinmu ba wai kawai mu yi wani abu ba ne." "Tana nufin zama abokin hulɗar masana'antu na gaske ga abokan cinikinmu. Ta hanyar amfani da tsarinmu na haɗe-haɗe, kimiyyar kayan aiki, da kuma iyawar inganta tsari, za mu iya samar da raguwar kashi 20-30% a cikin jimlar farashin kowane sashi na kayan aiki kamar bututun centrifuge. Wannan ainihin ƙimar da za mu iya bayarwa, yana taimaka wa abokan cinikinmu su yi gasa yadda ya kamata a kasuwanninsu."
Kammalawa: Tsarin Tsarin Daidaito Mai Sauƙi
Aikin bututun centrifuge mai buɗewa, mai zagaye-ƙasa yana tsaye a matsayin shaida ga abin da zai yiwu idan aka ɗauki injiniyan mold a matsayin wani fanni na musamman, wanda ke da alaƙa da ƙima. Hanyar Ansix Tech—haɗa kwaikwaiyo na ci gaba, zaɓin kayan dabaru, kera daidai, da inganta tsari ba tare da ɓata lokaci ba—yana nuna cewa inganci mai yawa da ƙarancin farashi ba su da alaƙa da juna.
A cikin masana'antar da ake kashe kuɗi akai-akai kan kayayyakin masarufi, ikon rage farashin na'urar ba tare da yin illa ga aiki ba babban fa'ida ne ga gasa. Ga dakunan gwaje-gwaje da kamfanonin likitanci a duk duniya, abokan hulɗa kamar Ansix Tech suna tabbatar da cewa hanyar samun ingantaccen aiki da aminci, a zahiri, an ƙera ta da ƙarfe kuma an inganta ta da filastik.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi bututun centrifuge mai buɗewa, mai zagaye a ƙasa, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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