Qhib-sab saum toj, puag ncig-hauv qab centrifuge raj pwm
Qhib-sab saum toj, puag ncig-hauv qab centrifuge raj pwm
Tsav Tsheb Kom Zoo & Txo Cov Nqi:
Yuav ua li cas Ansix Tech's Mould meej Engineering Muab Cov Tube Centrifuge Muaj Nqis Siab
Hauv lub ntiaj teb uas muaj kev siv khoom sai sai ntawm kev tshawb fawb txog lub neej, lub raj centrifuge uas tsis hnyav heev yog ib yam khoom siv uas siv tau ntev. Txij li kev kuaj mob mus rau kev tshawb fawb txog kev kawm, cov chaw soj nstuam xav tau cov raj uas tsis muaj tshuaj lom neeg, ruaj khov, thiab pheej yig txaus siv tau ntau. Kev ua kom tau raws li cov kev xav tau no xav tau kev sib xyaw ua ke ntawm kev tshawb fawb txog cov khoom siv siab heev, kev tsim pwm kom raug, thiab cov txheej txheem txhaj tshuaj pwm zoo tshaj plaws.
Ib lub tuam txhab uas tau ua tiav qhov kev sib xyaw ua ke no yog Ansix Tech, ib lub tuam txhab tshwj xeeb ua pwm thiab txhaj tshuaj pwm nrog cov ntaub ntawv keeb kwm ntawm kev pabcuam cov khoom lag luam biomedical ua ntej. Tsis ntev los no, Ansix Tech tau ua tiav ib qhov project tseem ceeb: kev tsim thiab tsim cov pwm centrifuge-tube uas muaj qhov siab, qhib sab saud, puag ncig hauv qab. Qhov project no qhia txog yuav ua li cas ib txoj hauv kev holistic - los ntawm kev tsim qauv digital thiab kev xaiv cov khoom siv mus rau kev ua kom zoo dua qub - tuaj yeem txo tus nqi ntawm ib chav thaum tswj hwm qhov zoo. cov qauv yuav tsum muaj rau cov yas kho mob.
Tsab xov xwm no taug kev los ntawm txhua theem ntawm qhov project ntawd, qhia txog yuav ua li cas Ansix Tech txoj kev txawj ntse txhais tau tias muaj txiaj ntsig zoo rau cov neeg siv khoom.
- Daim Ntawv Qhia Txog Kev Tsim Khoom: Blueprint rau Kev Tsim Khoom
Qhov project pib nrog ib daim ntawv luv luv: tsim ib lub pwm rau lub raj centrifuge 15 mL qhib-sab saum toj, puag ncig-hauv qab uas yuav ua tiav tus nqi ib chav tsev qis dua qhov nruab nrab ntawm kev ua lag luam yam tsis muaj kev cuam tshuam rau kev ua tau zoo. Tus qauv "qhib-sab saum toj" (lub raj tsis muaj lub hau sib xyaw ua ke) ua rau kev pwm yooj yim tab sis xav tau kev tswj hwm meej ntawm phab ntsa tuab thiab puag ncig kom ntseeg tau tias muaj kev sib khi zoo nrog cov hau sib cais.
Pab pawg kws ua haujlwm ntawm Ansix Tech tau pib nrog kev tshuaj xyuas Tsim Qauv rau Kev Tsim Khoom (DFM). Siv cov qauv 3D CAD, lawv tau tshuaj xyuas cov qauv ntawm qhov chaw rau cov teeb meem pwm: cov phab ntsa tsis sib npaug uas yuav ua rau muaj cov cim dab dej lossis warpage, cov ces kaum sab hauv ntse uas yuav ua rau muaj kev tiv thaiv dej ntws ntau ntxiv, thiab cov qauv puag ncig hauv qab uas xav tau kev teeb tsa txias kom tsis txhob muaj kev cuam tshuam.
"Lub hom phiaj ntawm DFM yog txheeb xyuas thiab tshem tawm cov teeb meem kev tsim khoom ua ntej ib daim hlau raug txiav," piav qhia Li Wei, Ansix Tech's Lead Design Engineer. "Rau ib feem nyias-phab ntsa zoo li lub raj centrifuge, qhov sib npaug ntawm cov dej ntws thiab kev sib npaug ntawm cov cua txias yog txhua yam."
- Kev Txheeb Xyuas Qauv thiab Kev Tsim Qauv
Ua ntej yuav cog lus rau kev tsim pwm tag nrho, Ansix Tech tau tsim cov qauv ua haujlwm siv CNC machining sai thiab 3D-printed pwm inserts. Cov qauv no tso cai rau tus neeg siv khoom los txheeb xyuas lub cev qhov loj ntawm lub raj, haum nrog cov hau txheem, thiab kev ua tau zoo hauv kev sim centrifugation.
Qhov tseem ceeb tshaj, theem prototype tau ua haujlwm ua ib kauj ruam pov thawj rau kev tsim pwm. Pab neeg tau siv cov prototypes los lees paub qhov chaw ntawm lub rooj vag, cov ntsiab lus ejection, thiab cov qauv ua ntej ntawm cov channel txias. Txhua qhov kev hloov kho uas tau pom ntawm theem no - xws li kev hloov me me rau cov ces kaum ntawm lub qhov cua lossis cov qauv kab - tau muab rov qab rau hauv tus qauv digital, kom ntseeg tau tias qhov kev tsim pwm kawg muaj zog thiab npaj txhij rau kev tsim khoom.
- Kev Xaiv Khoom Siv: Lub Hauv Paus ntawm Kev Ua Tau Zoo thiab Tus Nqi
Kev xaiv cov khoom siv yog qhov tseem ceeb rau ob qho kev ua tau zoo thiab tus nqi. Rau cov raj centrifuge, cov khoom siv yuav tsum tsis muaj zog, autoclavable (tawv 121 ° C), pob tshab, thiab muaj peev xwm nyob tau siab g-forces. Tus qauv kev lag luam yog polypropylene (PP) uas ua raws li USP Class VI—ib daim ntawv pov thawj qhia tias cov resin tau dhau qhov kev sim tshuaj lom neeg.
Ansix Tech tau soj ntsuam ntau qib PP, thaum kawg xaiv cov PP tshiab uas muaj dej ntws zoo, huv si nrog tus nqi yaj (MFR) uas tsim los rau kev txhaj tshuaj phab ntsa nyias. Qib tshwj xeeb no sau cov geometries nyuaj sai thiab sib npaug, txo qhov siab txhaj tshuaj thiab lub sijhawm voj voog. Los ntawm kev ua haujlwm ncaj qha nrog cov neeg muab khoom siv resin thiab xaiv qib uas sib npaug kev ua tau zoo nrog kev ua haujlwm tau zoo, Ansix Tech tau ua tiav 15-20% txo tus nqi khoom siv rau ib lub raj piv rau kev siv cov resins kim dua, tab sis tsis tas yuav tsum muaj cov qauv siab.
"Muaj ntau lub tuam txhab tsim khoom siv ntau dhau cov ntaub ntawv," Zhang Ming, Ansix Tech's Materials Specialist hais. "Los ntawm kev nkag siab tob txog cov kev xav tau tiag tiag ntawm cov khoom siv kho tshuab thiab tshuaj lom neeg, peb tuaj yeem xaiv cov resin uas ua tau raws li txhua tus qauv thaum tsis tas yuav siv nyiaj ntau dhau."
- Kev Tshuaj Xyuas Kev Nqus Pwm (DFM): Ua Qauv Kev Ua Tau Zoo
Thaum txhais cov qauv thiab cov khoom siv ntawm qhov chaw, pab neeg tau ua qhov kev sim ua pwm kom ntxaws siv Moldex3D software. Cov txheej txheem pwm no tau kwv yees seb cov yas molten yuav puv qhov chaw li cas, qhov twg cov kab vuam yuav tsim, qhov twg qhov chaw yuav ntim thiab txias li cas, thiab qhov twg cov kev ntxhov siab seem yuav ua rau warpage.
Qhov kev sim ua qauv tsom mus rau kev ua kom muaj kev sib npaug zoo meej ntawm txhua qhov chaw. Rau cov pwm ntau qhov chaw, kev ntws tsis sib npaug ua rau qee lub raj ntim ntau dhau (ua rau muaj qhov sib txawv ntawm qhov loj me thiab siv cov khoom siv ntau dua) thaum lwm cov puv tsis txaus (ua rau muaj qhov tsis zoo). Kev tshuaj xyuas DFM tau tso cai rau cov engineers los ua kom zoo dua qhov loj ntawm lub rooj vag, qhov loj ntawm tus khiav, thiab cov qauv txhaj tshuaj ceev, tshem tawm kev sim thiab yuam kev kim thaum lub sijhawm pwm tiag tiag.
"Qhov kev sim ua qauv qhia peb tias yuav tsum tso cov kav dej txias rau qhov twg kom rho tawm cua sov tau zoo tshaj plaws los ntawm thaj chaw puag ncig hauv qab," Li Wei ntxiv. "Qhov kev tshuaj xyuas ua ntej no yog qhov ua rau peb ua tau zoo tshaj plaws txij li thawj zaug txhaj tshuaj."
- Tsim Pwm: Kev Sib Koom Ua Ke Txhua Lub System
Qhov kev tsim pwm kawg yog ib qho khoom siv zoo kawg nkaus ntawm kev koom ua ke, suav nrog ntau lub kaw lus tseem ceeb:
Lub Tshuab Kub-Runner: Txhawm rau kom txo cov khoom pov tseg thiab lub sijhawm voj voog, Ansix Tech siv lub manifold kub-runner nrog lub qhov rooj valve tswj tus kheej. Lub kaw lus no ua rau cov yas yaj hauv cov khiav, tshem tawm cov khiav txias uas yuav tsum tau txiav thiab rov ua dua tshiab. Lub qhov rooj valve ua kom muaj kev sau tiav, ua ntu zus ntawm txhua qhov chaw, txhim kho qhov sib npaug ntawm cov dej ntws.
Lub Tshuab Txias: Lub geometry puag ncig hauv qab tau ua rau muaj kev cov nyom txias. Ansix Tech tsim lub voj voog txias uas ua raws li qhov nkhaus ntawm lub raj hauv qab. Qhov kev teeb tsa no, ua ke nrog cov baffles thiab bubblers uas tau teeb tsa zoo, ua kom muaj kev rho tawm cua sov sib npaug, txo lub sijhawm txias - qhov loj tshaj plaws ntawm lub voj voog tag nrho.
Lub Tshuab Tawm: Vim yog lub raj phab ntsa nyias thiab rub tob, tau siv txoj kev tawm ntau theem. Tus qauv tsim siv cov tes tsho ejector rau lub cev tseem ceeb thiab cov koob ejector me me hauv qab kom thawb qhov khoom tawm ntawm lub hauv paus yam tsis tawm cov cim pom lossis ua rau muaj kev cuam tshuam.
Kev Tso Pa: Cov qhov cua me me raug tshuab rau hauv txoj kab sib cais thiab cov koob ejector kom tso cai rau cov cua uas raug kaw kom tawm thaum lub sijhawm txhaj tshuaj, tiv thaiv kev kub hnyiab lossis kev txhaj luv luv.
Cov pwm no tau tsim los ua pwm sib dhos 96-qhov, ua rau muaj peev xwm tsim tau ob npaug rau ib lub voj voog ntawm lub tshuab. Qhov kev suav qhov cavitation siab no yog qhov tseem ceeb uas ua rau txo tus nqi ntawm ib chav, tab sis nws xav tau kev ua tib zoo heev hauv kev tsim qauv thiab kev tsim khoom kom ntseeg tau tias txhua qhov qhov tsim tau ib qho zoo ib yam.
- Kev Tsim Pwm: Kev Ua Kom Tseeb Sib Tw Nrog Kev Ua Tau Zoo
Kev txhais cov qauv tsim nyuaj rau hauv cov pwm lub cev yuav tsum tau siv tshuab ua haujlwm siab heev thiab ua haujlwm zoo heev. Cov hlau tseem ceeb thiab cov qhov hauv qab tau siv tshuab los ntawm cov hlau tawv siv 5-axis CNC milling, ua tiav cov duab meej ntawm lub hauv qab puag ncig. Kev Siv Hluav Taws Xob Tawm Tshuab (EDM) tau siv los tsim cov ntsiab lus zoo thiab cov kev txias-channel nyuaj.
Ib qho ntawm cov teeb meem loj tshaj plaws yog kev tswj kom muaj qhov sib xws ntawm txhua 96 lub qhov. Lub chaw ua haujlwm ntawm Ansix Tech siv kev saib xyuas tiag tiag thiab kev ntsuas hauv cov txheej txheem nrog cov tshuab ntsuas sib koom ua ke (CMM) kom ntseeg tau tias txhua lub qhov nyob hauv microns ntawm qhov kev qhia tshwj xeeb. Txhua qhov kev hloov pauv yuav ua rau muaj qhov hnyav sib txawv thiab muaj teeb meem ua haujlwm.
- Kev Xaiv Hlau Pwm: Kev Sib Npaug ntawm Kev Ruaj Khov thiab Tus Nqi
Lub pwm ntev yog qhov tseem ceeb rau kev tsim khoom ntau. Ansix Tech tau xaiv cov hlau pwm stainless hlau uas tau ua ntej lawm (piv txwv li, S136 lossis qib zoo sib xws uas tiv taus corrosion) rau cov tub ntxhais thiab cov qhov. Cov hlau no muaj kev ci ntsa iab zoo heev, tseem ceeb rau kev ua tiav qhov meej zoo li iav uas xav tau rau cov raj kuaj, thiab kev tiv taus hnav siab kom tiv taus ntau lab lub voj voog.
Rau cov khoom tsis tseem ceeb xws li cov phaj pwm thiab cov ejector housings, siv cov hlau P20 lossis 718 uas ruaj khov tab sis pheej yig dua. Txoj kev xaiv cov khoom siv no - kev nqis peev rau cov hlau zoo tshaj plaws uas nws suav nrog thiab siv cov qib txheem lwm qhov - ua kom cov pwm lub neej siv tau zoo tshaj plaws yam tsis tau nce nqi thawj zaug.
- Kev Sib Tw thiab Kev Txhim Kho ntawm Kev Txhaj Tshuaj Molding
Txawm tias muaj pwm tsim tau zoo kawg nkaus los xij, cov txheej txheem txhaj tshuaj molding tseem muaj nws cov teeb meem:
Kev Ywj Pheej ntawm Hauv Qab Puag Ncig: Kev txias tsis sib npaug yuav ua rau hauv qab puas tsuaj, cuam tshuam rau kev ruaj khov ntawm lub raj. Ansix Tech txoj kev daws teeb meem yog kho qhov profile ntawm lub sijhawm txias thiab siv lub tshuab txias tom qab molding uas tuav lub raj kom zoo li qub thaum nws khov tag.
Kev Tsim Teeb Meem: Cov kab ntau thiab cov kab sib cais nyuaj ua rau muaj kev pheej hmoo ntawm teeb meem. Qhov no tau tswj hwm los ntawm kev ua kom muaj kev sib luag zoo meej ntawm cov phaj pwm thiab ua kom lub zog clamping zoo tshaj plaws.
Kev Txo Lub Sijhawm Ua Haujlwm: Txhua ob vib nas this uas txuag tau hauv lub voj voog txhais tau tias tus nqi qis dua rau ib feem. Ansix Tech cov kws ua haujlwm txheej txheem tau ua kom zoo dua txhua theem: qhov ceev ntawm kev txhaj tshuaj tau ua kom siab tshaj plaws yam tsis ua rau muaj kev sib tsoo; lub zog ntim khoom thiab lub sijhawm tau txo qis kom txaus los them rau kev ntsws; thiab lub sijhawm txias tau txo qis ua tsaug rau lub kaw lus txias conformal zoo.
Los ntawm cov kev ua kom zoo dua no, Ansix Tech tau ua tiav lub sijhawm voj voog tsawg dua 15 vib nas this rau 96 lub raj, uas yog qhov ntsuas uas qis dua qhov nruab nrab ntawm kev lag luam. Qhov kev nce qib ntawm kev ua haujlwm no yog qhov pab txhawb ncaj qha rau lub hom phiaj txo nqi tag nrho ntawm qhov project.
- Kev Tswj Xyuas Zoo thiab Kev Paub Tseeb
Qhov zoo tsis tuaj yeem sib tham tau rau cov khoom siv kho mob. Ansix Tech cov txheej txheem kev lees paub zoo suav nrog:
Kev Saib Xyuas Hauv Txheej Txheem: Cov sensors taug qab cov yam ntxwv tseem ceeb (siab txhaj tshuaj, kub, lub sijhawm voj voog) rau txhua qhov txhaj tshuaj, cim qhia txog qhov sib txawv hauv lub sijhawm tiag tiag.
Kev Tshawb Xyuas Qhov Loj: CMM thiab laser scanners yuav kuaj cov raj xa dej kom paub tseeb qhov loj tseem ceeb: tuab ntawm phab ntsa, qhov puag ncig hauv qab, thiab qhov siab tag nrho.
Kev Ntsuas Kev Ua Haujlwm: Cov qauv los ntawm txhua pawg ntau lawm yuav raug kuaj centrifugation ntawm cov g-forces thiab kev kuaj xau kom paub tseeb tias lub hau sib xws thiab kev ruaj khov ntawm lub foob.
Daim Ntawv Pov Thawj Khoom Siv: Txhua lub pob khoom siv resin los nrog daim ntawv pov thawj ntawm kev tshuaj xyuas lees paub USP Class VI ua raws li.
Txoj kev siv ntau txheej no lav tias txhua lub raj tawm hauv kab ntau lawm ua tau raws li cov qauv nruj ntawm qhov chaw kuaj mob.
- Ntim Khoom thiab Xa Khoom Sai
Nkag siab tias cov neeg siv khoom feem ntau ua haujlwm raws sijhawm nruj, Ansix Tech tau ua kom nws cov khoom xa tuaj yooj yim dua. Cov raj xa khoom raug suav thiab ntim rau hauv cov hnab huv si, npaj txhij rau kev tua kab mob lossis muab tso ncaj qha rau hauv cov ntim khoom uas cov neeg siv khoom teev tseg. Lub tuam txhab cov khoom xa tuaj sib xyaw ua ke thiab cov chaw khaws khoom tseem ceeb ua rau muaj kev hloov pauv sai - los ntawm kev txiav txim mus rau kev xa khoom hauv 72 teev rau cov khoom txheem.
- Ansix Tech's Value Proposition: Kev Paub Txhais Tau Tias Yuav Txuag Tau Nyiaj
Ansix Tech txoj kev paub tob hauv kev lag luam hauv kev tsim cov khoom siv hauv chaw kuaj mob yog txoj xov uas khi tag nrho cov txheej txheem no ua ke. Cov kws ua haujlwm ntawm lub tuam txhab tau ntsib - thiab daws - yuav luag txhua qhov teeb meem cuam tshuam nrog cov yas kho mob nyias nyias, siab-precision.
Qhov kev txawj ntse no tso cai rau lawv tsim cov nqi-tawm txij thaum pib. Txawm hais tias nws yog xaiv cov resin pheej yig tshaj plaws uas tseem ua tau raws li txhua yam kev qhia, tsim cov pwm uas khiav nrog kev ua haujlwm zoo sib xws, lossis kho cov txheej txheem kom txo tau ob peb feeb ntawm lub voj voog, txhua qhov kev txiav txim siab yog ua nrog tus neeg siv khoom tag nrho tus nqi ntawm kev muaj.
"Peb lub hom phiaj tsis yog tsuas yog ua pwm xwb," CEO Chen Hao xaus lus. "Nws yog los ua tus khub tsim khoom tiag tiag rau peb cov neeg siv khoom. Los ntawm kev siv peb txoj kev tsim qauv sib xyaw, kev tshawb fawb txog cov khoom siv, thiab cov txheej txheem ua kom zoo dua, peb tuaj yeem txo tau 20-30% ntawm tag nrho cov nqi ib chav rau cov khoom xws li cov raj centrifuge. Qhov ntawd yog qhov txiaj ntsig tiag tiag uas peb tuaj yeem xa mus, pab peb cov neeg siv khoom sib tw zoo dua hauv lawv cov lag luam."
Xaus Lus: Ib Daim Qauv Qhia Txog Kev Ua Tau Zoo Pheej Yig
Qhov project centrifuge-tube qhib-sab saud, puag ncig-hauv qab sawv cev rau qhov ua tau thaum kev tsim pwm raug kho raws li kev qhuab qhia holistic, tsav los ntawm tus nqi. Ansix Tech txoj hauv kev - kev sib koom ua ke kev sim siab heev, kev xaiv cov khoom siv zoo, kev tsim khoom raug, thiab kev ua kom zoo dua tsis tu ncua - qhia tau tias qhov zoo thiab tus nqi qis tsis yog sib cais.
Hauv kev lag luam uas cov khoom siv tau yog cov nuj nqis rov qab los, lub peev xwm los txo tus nqi ib chav yam tsis muaj kev cuam tshuam rau kev ua tau zoo yog qhov zoo dua. Rau cov chaw soj nstuam thiab cov tuam txhab biomedical thoob ntiaj teb, cov neeg koom tes zoo li Ansix Tech tau ua pov thawj tias txoj hauv kev mus rau kev ua haujlwm zoo dua thiab kev ntseeg siab dua, qhov tseeb, yog molded hauv hlau thiab ua kom zoo dua hauv yas.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog qhov qhib-sab saum toj, puag ncig-hauv qab centrifuge raj pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav tig koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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