Chiumbwa chechubhu che centrifuge chakavhurika pamusoro, chakatenderera-pasi
Chiumbwa chechubhu che centrifuge chakavhurika pamusoro, chakatenderera-pasi
Kubudirira Kunoita Basa & Kuderedza Mari:
Maitiro eAnsix Tech Mould Yakanyatsonaka Uinjiniya Hunopa Machubhu ECentrifuge Akakosha Kwazvo
Munyika inokurumidza kushandiswa mune zvesainzi yehupenyu, chubhu ye centrifuge inononoka ibasa rakaoma. Kubva pakuongorora kwekiriniki kusvika pakutsvagisa kwedzidzo, marabhoritari anoda machubhu asina makemikari, akasimba mumichina, uye anodhura zvakakwana kuti ashandiswe akawanda. Kuzadzisa izvi kunoda kusanganiswa kwesainzi yepamusoro, hunyanzvi hwekugadzira mold, uye maitiro ekugadzira majekiseni akagadzirwa zvakanaka.
Imwe kambani yakabudirira mukubatanidza uku iAnsix Tech, kambani ine hunyanzvi mukugadzira zviumbwa zvemhando yepamusoro uye kugadzira majekiseni ekugadzira zvinhu ine mukurumbira wekushandira mabhizinesi makuru ekurapa. Munguva pfupi yapfuura, Ansix Tech yakapedza chirongwa chakakosha: dhizaini nekugadzirwa kwechinhu chinofukidza madziro emuchina we centrifuge chine gomba rakakwirira, chakavhurika, uye chakadzika pasi. Chirongwa ichi chinoratidza kuti nzira yakazara - kubva pakugadzira nedhijitari uye kusarudzwa kwezvinhu kusvika pakugadzirisa mashandiro - inogona kuderedza zvakanyanya mutengo wechinhu uku ichichengetedza hunhu hwakasimba. mitemo chinodiwa pakugadzira mapurasitiki emhando yepamusoro.
Chinyorwa chino chinotsanangura nhanho imwe neimwe yepurojekiti iyoyo, chichiratidza kuti hunyanzvi hweAnsix Tech hunoshandura sei kukosha kwevatengi.
- Ruzivo: Kugadzira Zvinhu Zvinogoneka
Chirongwa ichi chakatanga nechidimbu chakajeka: kugadzira chiumbwa chechubhu ye centrifuge ye 15 mL yakavhurika, yakatenderera pasi iyo yaizowana mutengo weyuniti wakaderera zvakanyanya pasi peavhareji yemusika pasina kukanganisa mashandiro. Dhizaini ye "chubhu yakavhurika" (chubhu isina chivharo chakabatanidzwa) inoita kuti kuumbwa kuve nyore asi inoda kudzora kwakanyatsojeka ukobvu hwemadziro uye kutenderera kuti ive nechokwadi chekuvharwa nguva dzose nemavharo akasiyana.
Chikwata chemainjiniya cheAnsix Tech chakatanga neongororo yeDesign for Manufacturability (DFM). Vachishandisa mamodheru e3D CAD, vakaongorora hunyanzvi hwezvikamu kuti vaone matambudziko angangoitika pakuumba: ukobvu hwemadziro husina kuenzana hunogona kukonzera mavanga ekunyura kana kupwanyika, makona emukati akapinza anogona kuwedzera kuramba kuyerera, uye chimiro chepasi chakakomba chinoda kutonhora kwakanyatsogadzirwa kudzivirira kukanganisa.
“Chinangwa cheDFM ndechekuona nekubvisa misoro inorwadza yekugadzira zvinhu isati yachekwa simbi imwe chete,” anotsanangura kudaro Li Wei, Lead Design Engineer weAnsix Tech. “Kune chikamu chakatetepa chakaita sechubhu ye centrifuge, kuyerera kwemvura uye kufanana kwekutonhodza ndizvo zvinonyanya kukosha.”
- Kusimbisa Prototyping uye Dhizaini
Asati azvipira kugadzira mold yakazara, Ansix Tech yakagadzira ma prototype anoshanda ichishandisa rapid CNC machining uye 3D printed mold inserts. Ma prototype aya akabvumira mutengi kuti aone hunyanzvi hwechubhu, kuti ikwane nema standard caps, uye kuti inoshanda sei mu centrifugation tests.
Chinonyanya kukosha ndechekuti chikamu chemuenzaniso chakashanda sedanho rekusimbisa dhizaini yechiumbwa. Chikwata chakashandisa mienzaniso yacho kusimbisa nzvimbo dzegedhi, nzvimbo dzinobuda, uye marongero ekutanga enzira yekutonhodza. Chero zvigadziriso zvakaonekwa padanho iri—zvakadai sekuchinja kudiki kwemakona edhirowa kana ma profiles embabvu—zvakadzoserwa kumuenzaniso wedhijitari, zvichiita kuti dhizaini yekupedzisira yechiumbwa ive yakasimba uye yakagadzirira kugadzirwa.
- Kusarudzwa Kwezvinhu: Hwaro hweKushanda uye Mutengo
Kusarudzwa kwezvinhu zvinokosha pakushanda uye mutengo. Pamachubhu e centrifuge, zvinhu izvi zvinofanira kunge zvisina simba remuviri, zvinokwanisa kurovererwa (pasina kupisa kwe121 °C), zvinoonekera, uye zvinokwanisa kurarama nesimba guru remagetsi. Mutemo weindasitiri iyi ipolypropylene (PP) inoenderana neUSP Class VI—chitupa chinoratidza kuti resin yapasa bvunzo dzakaoma dzezvemagetsi.
Ansix Tech yakaongorora mamakisi akawanda ePP, pakupedzisira yakasarudza PP ine flow yakakwira, high-purity virgin PP ine melt-flow rate (MFR) yakagadzirirwa kuumba madziro matete. Makisi aya anozadza geometries dzakaoma nekukurumidza uye zvakaenzana, zvichideredza kumanikidzwa kwejekiseni nenguva yekutenderera. Nekushanda zvakananga nevatengesi veresin uye kusarudza mamakisi akaenzana mashandiro nekushanda, Ansix Tech yakawana kudzikiswa kwe15-20% mumutengo wezvinhu pachubhu imwe neimwe zvichienzaniswa nekushandisa maresins epamusoro-soro, asi asina kufanira.
“Vagadziri vazhinji vanonyanyisa kutsanangura zvinhu,” anodaro Zhang Ming, Nyanzvi yeZvinhu zveAnsix Tech. “Nekunzwisisa zvakadzama zvinodiwa zvemakanika nemakemikari, tinogona kusarudza resin inosangana nezvinodiwa zvese uku tichidzivirira kushandisa mainjiniya akawandisa.”
- Kuongorora Kuyerera Kwemould (DFM): Kutevedzera Kubudirira
Nekutsanangurwa kwemajiyomethri ezvikamu nezvinhu, timu iyi yakaita simulation yakadzama yekuyerera kwemold ichishandisa software yeMoldex3D. Iyi nzira yedhijitari yekuumba yakafanotaura kuti purasitiki yakanyungudutswa yaizozadza sei gomba, panogona kuumbwa mitsetse yeweld, kuti chikamu chacho chaizorongedza sei uye kutonhora, uye kuti kushushikana kwakasara kunogona kukonzera kukanganiswa.
Kufungidzira kwacho kwakanangana nekuwana kuyerera kwakakwana pakati pemakomba ese. Kune mold ine makomba akawanda, kuyerera kusina kuenzana kunoita kuti mamwe machubhu anyanye kuzara (zvichikonzera kusiyana kwehukuru uye kushandiswa kwezvinhu zvakanyanya) nepo mamwe asina kuzadzwa zvakakwana (zvichigadzira zvikanganiso). Ongororo yeDFM yakabvumira mainjiniya kugadzirisa saizi dzegedhi, miganhu yerunner, uye ma profiles ekumhanya kwejekiseni zviri nyore, zvichibvisa zvinodhura zvekuedza nekukanganisa panguva yekuumbwa chaiko.
"Kuenzanisa kwacho kwakatiratidza nzvimbo chaiyo yekuisa nzira dzekutonhodza kuti tibvise kupisa zvakanaka kubva munzvimbo yakatenderera," Li Wei anowedzera. "Ongororo iyi yekutanga ndiyo inotigonesa kuwana zvikamu zvemhando yepamusoro kubva pamufananidzo wekutanga."
- Kugadzira Mould: Kubatanidza System Yese
Dhizaini yekupedzisira yeforoma ibasa guru rekubatanidza, rinosanganisira masisitimu akakosha akati wandei:
Sisitimu yeHot-Runner: Kuti ideredze kutambisa zvinhu uye nguva yekufamba, Ansix Tech yakashandisa hot-runner manifold ine mageti evharuvhu anodzorwa ega ega. Sisitimu iyi inochengetedza purasitiki ichinyungudika mumapedhi, ichibvisa mapedhi anotonhora aifanira kuchekwa uye kudzokororwa. Magedhi evharuvhu anovimbisa kuzadzwa kwakanyatsorongeka kwegomba rega rega, zvichiwedzera kuwedzera kuenzana kwekuyerera.
Sisitimu Yokutonhodza: Maitiro epasi pevhu akatenderera akaita kuti pave nedambudziko rekutonhodza. Ansix Tech yakagadzira dunhu rekutonhodza rakafanana rinotevedzera chimiro chepazasi pechubhu. Magadzirirwo aya, pamwe chete nemabaffles akaiswa zvakanaka uye mabubblers, zvinoita kuti pave nekubviswa kwekupisa kwakafanana, zvichideredza nguva yekutonhodza zvakanyanya—chinhu chikuru pane zvese zviri kuitika.
Sisitimu Yekuburitsa Mvura: Zvichienderana nemadziro matete echubhu iyi uye kudhonza kwakadzika, nzira yekuburitsa mvura muzvikamu zvakasiyana-siyana yakaitwa. Dhizaini iyi inoshandisa maoko eejector emuviri mukuru uye mapini madiki eejector ari pasi kuti asundire chikamu kubva pakati pasina kusiya mavanga anooneka kana kukonzera kukanganiswa.
Kuburitsa mhepo: Ma "micro-vents" anoiswa mu "parting line" uye mu "ejector pins" kuti mweya wakabatwa ubude panguva yekubaiwa jekiseni, zvichidzivirira kutsva kana kupfura mapfuti mapfupi.
Chiumbwa ichi chakagadzirwa sechiumbwa chine maburi makumi mapfumbamwe nematanhatu (96) ane maburi, zvichiwedzera kaviri kugadzirwa kwechinhu chimwe nechimwe pakufamba kwemuchina. Kuwanda kwezviumbwa izvi ndiko kunonyanya kukonzera kudzikiswa kwemutengo wechinhu chimwe chete, asi zvinoda kunyatsogadzirwa uye kugadzirwa kwakanyatsojeka kuitira kuti chivande chega chega chigadzire chikamu chakafanana.
- Kugadzira Mould: Kunyatsoenderana Nekushanda Kwazvo
Kushandura dhizaini yakaoma kuita chiumbwa chaihwo kwaida michina yepamusoro uye hunyanzvi hwakanyanya. Zvishandiso zvepakati nepaburi zvakagadzirwa nesimbi yakaoma uchishandisa 5-axis CNC milling, zvichiita kuti pave nechimiro chakanyatsojeka chepasi rakatenderera. Electrical Discharge Machine (EDM) yakashandiswa kugadzira zvinhu zvakanaka uye nzira dzakaoma dzekutonhodza.
Chimwe chezvinetso zvikuru chaive kuchengetedza kuenzana kwezvikamu mumigero yese 96. Musangano weAnsix Tech unoshandisa kutarisa panguva chaiyo uye kuyerwa mukati memaitiro uchishandisa michina yekuyera (CMM) kuona kuti migero yese iri mukati mema microns ezvinodiwa. Chero kutsauka kwaizotungamira mukusiyana kwehuremu uye matambudziko ekushanda.
- Kusarudzwa kweSimbi yeMould: Kuenzanisa Kugara kwenguva refu uye Mutengo
Kugara kwenguva refu kwechinhu ichi kwakakosha pakugadzirwa kwechinhu ichi kwakawanda. Ansix Tech yakasarudza simbi yesimbi isina ngura yakaomeswa kare (semuenzaniso, S136 kana imwe yakafanana inodzivirira ngura) yesimbi dzepakati nepaburi. Simbi iyi inopa kupenya kwakanaka, kwakakosha pakuwana kujeka kwakaita segirazi kunodiwa pamachubhu ekurabhoritari, uye kuramba kupfeka zvakanyanya kuti igare nemamiriyoni emitambo.
Kune zvinhu zvisinganyanyi kukosha zvakaita semapureti emould nema ejector housings, simbi yakasimba asi isingadhuri zvakanyanya P20 kana 718 yakashandiswa. Nzira iyi yekusarudza zvinhu zvakasiyana-siyana—kudyara mari musimbi yepamusoro-soro painokosha uye kushandisa magiredhi akajairwa kune dzimwe nzvimbo—inovandudza mutengo wehupenyu hwemould pasina kuwedzera mari yekutanga.
- Matambudziko eKugadzira Jekiseni uye Kugadzirisa
Kunyangwe kana chiumbwa chakagadzirwa zvakanaka, maitiro ekuumba majekiseni ane zvipingamupinyi zvawo:
Kupomba kweRound Bottom: Kutonhodza kusina kuenzana kunogona kukonzera kuti pasi pakanganise, zvichikanganisa kugadzikana kwechubhu. Mhinduro yaAnsix Tech yaive yekugadzirisa chimiro chenguva yekutonhodza uye kushandisa jig yekutonhodza mushure mekuumbwa iyo inochengetedza chubhu muchimiro chayo sezvainosimba zvizere.
Kuumbwa kweFlash: Kuwanda kwenzvimbo dzakavharika uye mitsetse yakaoma yekuparadzanisa inowedzera njodzi yekupenya. Izvi zvakadzorwa nekuona kuti mapuratifomu emould akaenzana zvakakwana uye kugadzirisa simba rekusunga.
Kuderedzwa Kwenguva Yekutenderera: Sekondi yega yega inochengetwa mudenderedzwa inoderedza mutengo pachikamu chimwe nechimwe. Mainjiniya eAnsix Tech vakagadzirisa chikamu chimwe nechimwe nenzira yakarongwa: kumhanya kwejekiseni kwakawedzerwa pasina kukonzera kusvetuka; kumanikidzwa kwekurongedza nenguva zvakaderedzwa kusvika zvakakwana kuti zvidzore kuderera; uye nguva yekutonhodza yakaderedzwa nekuda kwesystem inoshanda yekutonhodza yakafanana.
Kuburikidza nekuvandudza uku, Ansix Tech yakawana nguva yekutenderera iri pasi pemasekondi gumi nemashanu ye96 tubes, chiyero chinoderedza zvakanyanya avhareji yeindasitiri. Kubudirira uku kwekushanda zvakanaka kunobatsira zvakananga kuchinangwa chekuderedza mari yepurojekiti.
- Kudzora Hunhu uye Kuvimbisa
Hunhu hahugone kutaurwa nezvezvikamu zvemhando yekurapa. Nzira yekuvimbisa hunhu yeAnsix Tech inosanganisira:
Kutarisa Mukati Memaitiro: Masensa anoteedzera ma parameter akakosha (kumanikidzwa kwejekiseni, tembiricha, nguva yekutenderera) kwemufananidzo wega wega, zvichiratidza chero kutsauka panguva chaiyo.
Kuongororwa Kwemadhayamita: CMM nema laser scanners zvinoshandisa machubhu zvisina tsarukano kuti zvionekwe kuti madziro acho akakora sei, kutenderera kwepasi, uye kukwirira kwacho.
Kuedzwa Kwebasa: Mienzaniso kubva muchikamu chega chega chekugadzira inoedzwa centrifugation pamagetsi akasarudzwa uye bvunzo dzekubuda kwemvura kuti ive nechokwadi chekuti chivharo chinoenderana uye kuti chisimbiso chacho chakasimba.
Chitupa Chezvinhu: Batch yega yega yeresin inouya nechitupa chekuongorora chinosimbisa kutevedzera kweUSP Class VI.
Maitiro aya ane zvidimbu zvakawanda anovimbisa kuti chubhu yega yega inobuda mumutsara wekugadzira inosangana nezvinodiwa nerabhoritari.
- Kurongedza uye Kutumira Nekukurumidza
Ichiziva kuti vatengi vanowanzo shanda nenguva shoma, Ansix Tech yakarerutsa mafambiro ayo. Machubhu anoverengwa otomatiki uye anorongedzwa mumabhegi akachena, akagadzirira kucheneswa kana kuiswa zvakananga mumapakeji akatarwa nevatengi. Nzvimbo dzakabatana dzekutengesa zvinhu zvekambani nenzvimbo dzekuchengetera zvinhu dzakarongeka dzinobvumira kukurumidza kutendeuka—kubva paodha kusvika pakutumira zvinhu mumaawa makumi manomwe nemaviri chete.
- Kukoshesa kweAnsix Tech: Ruzivo Runoshandura Kuchengetedza Mari
Ruzivo rwakadzama rweAnsix Tech mukugadzira zvinhu zvinoshandiswa murabhoritari ndiro tambo inobatanidza maitiro ese aya. Mainjiniya ekambani iyi akasangana—uye akagadzirisa—matambudziko ese ane chekuita nepurasitiki yekurapa yakatetepa uye yakanyatsogadzirwa.
Unyanzvi uhwu hunovabvumira kugadzira mari kubva pakutanga chaipo. Kungave kusarudza resin inodhura zvakanyanya ichiri kusangana nezvinodiwa zvese, kugadzira chakuvhuvhu chinoshanda zvakanaka, kana kugadzirisa maitiro acho kuti chibvise masekondi mashoma, sarudzo yega yega inotorwa nepfungwa yemutengo wese wemuridzi wechinhu chacho.
"Chinangwa chedu hachisi chekungogadzira mold chete," anopedzisa CEO Chen Hao. "Chinokosha kuva mubatsiri wechokwadi wekugadzira kune vatengi vedu. Nekushandisa kugona kwedu kugadzira zvinhu, sainzi yezvinhu, uye kugona kugadzirisa mashandiro, tinogona kugara tichideredza mutengo wese wezvikamu zvakaita semachubhu e centrifuge ne20-30%. Ndiko kukosha chaiko kwatinogona kupa, tichibatsira vatengi vedu kukwikwidzana zvinobudirira mumisika yavo."
Mhedziso: Purani Yekunyatsojeka Kwakanaka
Chirongwa che "open-top", chakatenderera pasi pe "centrifuge" chinomira seuchapupu hwezvinogoneka kana "mold engineering" ichionekwa se "holistic", inotungamirirwa ne "value". Maitiro eAnsix Tech - kubatanidza "advanced simulation", kusarudza zvinhu zvine chekuita nehurongwa, kugadzira zvinhu nemazvo, uye kugadzirisa maitiro asingachinji - anoratidza kuti mhando yepamusoro uye mutengo wakaderera hazvienderane.
Muindasitiri umo zvinhu zvinoshandiswa zvinodzokororwa, kugona kuderedza mutengo weyuniti pasina kukanganisa mashandiro ayo mukana wekukwikwidzana une simba. Kune marabhoritari nemakambani ekurapa pasi rese, vadyidzani vakaita seAnsix Tech vari kuratidza kuti nzira yekubudirira zvakanyanya uye kuvimbika, chaizvoizvo, inoumbwa nesimbi uye inogadzirwa nepurasitiki.
Ansix Tech Co Ltd.
Kana muine zvirongwa zvine chekuita ne Open-top, round-bottom centrifuge tube mold, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com
#www.ansixtech.com #ansixtech.com #Chimiro chechubhu checentrifuge chakavhurika pamusoro, chakatenderera pasi #Fakitori yeAnsix mold #Ansix injection molding #Ansix mold Ltd #Fakitori yeCentrifuge chubhu yakavhurika pamusoro, yakatenderera pasi #Ansix injection mold #Fakitori yeCentrifuge chubhu yakavhurika pamusoro, yakatenderera pasi #Fakitori yeCentrifuge chubhu yakavhurika pamusoro, yakatenderera pasi #Kambani yeCentrifuge chubhu yakavhurika pamusoro, yakatenderera pasi #Makambani eCentrifuge chubhu yakavhurika pamusoro, yakatenderera pasi #Ansix #Ansix molds #Ansix china #Ansix tech china #Ansix tech china #Ansix tech company #Ansix facotry #Ansix Tech #Ansix molds #Ansix injection molding #Ansix molds #Ansix molds #Ansix molds #Ansix molds #Ansix molds #Ansix molds #Ansix molds #Ansix molds #Ansix molds #Ansix molds #Ansix molds #Ansix molds #Ansix molds #Injection fekitori #Injection mold #Open-top, round-bottom centrifuge chubhu mold precision injection molding #Open-top, round-bottom centrifuge chubhu mold precision injection molding #Open-top, round-bottom centrifuge chubhu mold Fekitori yekuumba majekiseni emoulding #kambani yekuumba majekiseni #Tubhu reCentrifuge rakavhurika, rakatenderera pasi pevhu #Fekitori yekuumba majekiseni emould #Tubhu reCentrifuge rakavhurika, rakatenderera pasi pevhu #Tubhu reCentrifuge rakavhurika, rakatenderera pasi pevhu #Ansix mold china #Makambani eAnsix #Kambani yeAnsix China #Tubhu reCentrifuge rakavhurika, rakatenderera pasi pevhu #Ansix Tech #Ansix Tech mould #Tubhu reCentrifuge rakavhurika, rakatenderera pasi pevhu #Kambani yekuumba majekiseni #Ansix Open-top, rakatenderera pasi pevhu mould mould mould #Ansix Open-top, rakatenderera pasi pevhu mould mould mould #Ansix Open-top, rakatenderera pasi pevhu mould mould Kugadzira mapurasitiki eCentrifuge #ansix plastic mold #Kugadzira Mold #Kugadzira zvikamu zveCentrifuge tube zvakavhurika pamusoro, zvakatenderera pasi #Kugadzira zvikamu zveCentrifuge tube zvakavhurika pamusoro, zvakatenderera pasi #Kugadzira zvikamu zveCentrifuge tube zvakavhurika pamusoro, zvakatenderera pasi #Kugadzira zvikamu zveCentrifuge tube zvakavhurika pamusoro, zvakatenderera pasi #Kugadzira maCentrifuge tube zvakavhurika pamusoro, zvakatenderera pasi #Kugadzira maCentrifuge tube zvakavhurika pamusoro, zvakatenderera pasi #Kugadzira maCentrifuge tube zvakavhurika pamusoro, zvakatenderera pasi #Kugadzira maCentrifuge tube zvakavhurika pamusoro, zvakatenderera pasi china ... Kambani yechubhu yecentrifuge #Super Open-top, round-bottom centrifuge chubhu moldFactory #2800T Injection Molding Factory #3000 Ton Injection Molding Factory #4500 Ton Injection Molding Factory #Large Mold Injection Molding #Large Plastiki Mold Injection Mold Factory #Large Injection Mold Manufacturer #Plastic Mold Factory #Plastic Mold Factory #Injection Mold #Plastic Mold