Tsarin gyaran baka na baya

Tsarin gyaran baka na baya

 

A cikin duniyar kera motoci ta zamani mai cike da ƙalubale, ƙalilan daga cikin abubuwan da suka haɗa da haɗakar kyawun gani da aiki mai ƙarfi kamar Rear Wheel Arch Trim. Wannan gwarzon ƙirar abin hawa da ba a taɓa gani ba yana da matuƙar muhimmanci: kare kayan jikin daga tarkacen hanya masu lalata da kuma guntun duwatsu yayin da yake samar da layi mai tsabta da haɗin kai wanda ya haɗu da salon motar gaba ɗaya. Duk da haka, samar da wannan ɓangaren labari ne na daidaito, kimiyyar kayan aiki, da inganci mai ɗorewa - wani labari da aka kwatanta da tafiyar Ansix Tech kwanan nan, jagora a kera mold daidai, wajen samar da cikakken Rear Wheel Arch Trim. Tsarin Mold don babban OEM na Turai.

 

Wannan ba labari ne kawai game da gina kayan aiki ba; misali ne na yadda injiniyanci mai zurfi, haɗin kai tsaye, da falsafar da ta mai da hankali kan abokan ciniki suka haɗu don rage farashi, hanzarta lokaci zuwa kasuwa, da kuma samar da inganci mara sassauci a cikin masana'antar da ke da gasa sosai a duniya.

 

Tsarin: Fahimtar Kasuwa da Muhimmancin Zane

An fara aikin ba a kan benen masana'anta ba, amma a cikin tsauraran tsarin ƙira da buƙatun kasuwa. Tsarin Rear Wheel Arch wani ɓangare ne na saman Class-A, ma'ana waje da ake iya gani dole ne ya kai mafi girma ƙa'idodi don sheƙi, laushi, da kuma 'yanci daga lahani kamar alamun sink ko layukan walda. A lokaci guda, ɓangaren da ke ɓoye a ƙarƙashinsa wani abu ne mai tsari, wanda ke buƙatar juriya daga tasiri, yanayin zafi mai tsanani (-40°C zuwa 90°C), lalacewar UV, da kuma fallasa ga sinadarai kamar gishirin hanya.

 

Ma'aunin Samfura & Tsarin Samfura: Injiniyoyin Ansix Tech sun yi aiki a cikin yanayi na dijital tare da masu zanen OEM tun daga farko. An yi nazarin bayanan 3D na kayan aikin ta hanyar yin jerin abubuwan da aka tsara: kusurwoyin zane don fitar da iska mai tsabta, kauri bango iri ɗaya (wanda aka yi niyya a 2.8mm ±0.2mm) don hana yaɗuwa, da isasshen tauri don jure saka clip ɗin taro ta atomatik. An yi amfani da samfurin sauri, wanda aka ƙirƙira ta hanyar buga 3D mai ƙuduri mai girma daga kayan kwaikwayo, don gwaje-gwajen farko na dacewa da aiki akan kuɗin abin hawa. Wannan matakin tabbatarwa na zahiri yana da mahimmanci don tabbatar da sharewa yayin haɗa ƙafafun da kuma dacewa da bangarorin da ke kusa kamar allon bumper da rocker.

 

Matsalar Kayan Aiki: Zaɓar Sulke

Zaɓin kayan filastik muhimmin abu ne da ke haifar da farashi da aiki. Don wannan aikace-aikacen, Ansix Tech ta tantance wasu sinadarai masu ƙarfi na thermoplastic polyolefins (TPOs) da polypropylene (PP), a ƙarshe ta ba da shawarar da kuma tabbatar da Talcon™ XT-4567 (ko makamancin haka kamar Sabic PP/EPDM C9840K).

 

Tsarin Kayan Aiki da Halaye: Wannan wani polypropylene ne mai yawan kwarara, wanda aka gyara shi da thermoplastic elastomer. Tsarinsa ya haɗa da:

 

Matrix na Polypropylene: Yana ba da juriya ga sinadarai, ƙarancin yawa (don adana nauyi), da kuma ingantaccen sarrafawa.

 

Matakin Roba na EPDM: Yana ba da sassauci mai mahimmanci da juriya ga tasirin zafi mai ƙarancin zafi, yana bawa kayan aikin damar jure bugun dutse kai tsaye ba tare da fashewa ba.

 

Masu Cika Ma'adinai (misali, Talc): Inganta tauri, kwanciyar hankali (rage faɗaɗa/ƙuntawa ta zafi), da kuma inganta ƙarewar saman.

 

Masu Daidaita UV & Launuka: Haɗaka cikin mahaɗin don launi na dogon lokaci da riƙe kadarori, yana kawar da farashi da nauyin muhalli na fenti na biyu. Matsayin da aka zaɓa ya kasance a cikin launin baƙi mai haske kai tsaye daga mold.

 

Wannan zaɓin kayan, wanda ƙwararrun masana kimiyyar kayan Ansix Tech suka ba da shawara, ya bayar da daidaito mafi kyau na ƙarfi, kyau, da kuma inganci, wanda ya fi rahusa fiye da sauran kayan kamar fentin ABS ko haɗin PC/ABS, ba tare da yin illa ga aiki ba.

 

Gilashin Dijital: Binciken Gudun Mold (DFM)

Kafin a yanke wani tubali na ƙarfe guda ɗaya, an yi cikakken tsarin masana'antar masana'antar dijital (DFM) da kuma nazarin kwararar Mold (MFA). Ta amfani da manhajoji masu inganci (kamar Moldflow ko Moldex3D), Ansix Tech ta kwaikwayi tsarin allurar gaba ɗaya.

 

Tsarin Cikowa: Injiniyoyi sun inganta wuraren ƙofa don tabbatar da cikawa iri ɗaya, suna guje wa tarkon iska da ke haifar da ƙonewa da kuma tabbatar da cewa an daidaita zaruruwan polymer don ƙara ƙarfi a kan hanyoyin damuwa da ake tsammani.

 

Binciken Sanyaya & Yaƙi: Kwaikwayon ya annabta lokutan sanyaya kuma ya gano wuraren da za a iya yin yaƙi saboda bambancin raguwar motsi. Wannan ya ba da damar gyarawa kafin a fara aiki a lokacin ƙirar mold, wanda ya ceci makonni na gwaji da kurakurai masu tsada daga baya.

 

Hasashen Ƙarfin Matsewa da Lokacin Zagaye: Binciken ya annabta ƙarfin matsewa da ake buƙata daidai (kimanin tan 850 don wannan babban ɓangaren) kuma ya taimaka wajen kafa mafi ƙarancin lokacin zagayowar ka'ida, wanda ya samar da tushen inganta inganci.

 

Zuciyar Al'amarin: Tsarin Motsa Jiki da Kera Motoci Masu Daidaito

Da aka kammala tsarin dijital, an mayar da hankali kan fassara shi zuwa ƙarfe mai tauri.

 

Zaɓin Karfe: Ga mahimman ramuka da tubalan da ke ƙarƙashin matsi mai ƙarfi da gogewa, Ansix Tech ta zaɓi Uddeholm Stavax ESR (AISI 420 da aka gyara) ƙarfe mai bakin ƙarfe, wanda aka riga aka taurare zuwa 48-52 HRC. Wannan matakin yana ba da kyakkyawan ƙarfin gogewa ga saman Class-A, kyakkyawan juriya ga tsatsa don tsawon rai na tashar ruwa, da kuma kyawawan halaye na lalacewa. An yi amfani da kayan da ba su da mahimmanci kamar faranti masu ƙarfi da araha kamar P20.

 

Tsarin Core - Injiniya don Cikakke:

 

Tsarin Sanyaya/Tashoshin Ruwa: An yi amfani da tsarin sanyaya mai tsari, wanda aka ƙera ta hanyar ƙera ƙarin abubuwa don abubuwan da aka saka a cikin core inserts. Waɗannan tashoshi suna bin tsarin daidai gwargwado na ɓangaren, yana tabbatar da cire zafi mai sauƙi da sauri. Wannan shine babban mai ba da gudummawa wajen rage lokacin zagayowar da kimanin kashi 25%, wanda ke rage farashin kowane ɓangare kai tsaye.

 

Tsarin Gudu da Ƙofar Ruwa: An zaɓi tsarin gudu mai zafi mai ƙofofi takwas masu sarrafawa daban-daban na allura da bawul. Wannan ya kawar da sharar mai gudu mai sanyi (yana adana kuɗaɗen kayan aiki) kuma ya ba da damar yin amfani da hanyar buɗe bawul a jere, inda aka tsara lokacin da allurar za ta gudana daga ƙofa ɗaya zuwa na gaba, yana tabbatar da ingantaccen yanayin zare da kuma kawar da layukan walda a wuraren da ake iya gani.

 

Tsarin Fitar da Kaya: An tsara jerin abubuwan da ke fitar da kaya masu sarkakiya, masu fitar da kaya, da kuma bawuloli masu amfani da iska. Tsarin ya tabbatar da cewa za a iya rushe dogon ɓangaren da ke lankwasa ba tare da wata matsala ko alamun jan hankali ba, har ma a cikin yankunan haƙarƙari masu zurfi.

 

Kalubalen Masana'antu & Tsarin Aiki: Babban girman ɓangaren (fiye da mita 1.2 a tsayi) da kuma zurfin zane ya gabatar da ƙalubale masu yawa. Injin da ke cikin zuciyar mai zurfi ya buƙaci cibiyoyin injinan CNC masu ƙarfi da yawa don kiyaye daidaito da kammala saman. Tashoshin sanyaya masu tsari sun buƙaci rufewa da gwaji mai kyau a ƙarƙashin matsin lamba mai yawa don hana ɓuɓɓugar ruwa. Haɗin aikin Ansix Tech - daga ƙira da siyan ƙarfe zuwa injinan CNC, EDM (Mashin Fitar da Wutar Lantarki) don cikakkun bayanai masu rikitarwa, taurarewar laser don wuraren lalacewa, da gogewa da haɗawa a cikin gida - sun tabbatar da cikakken iko akan kowane haƙuri da lokaci.

 

Fasahar Kulawa: Tsarin Gyaran Allura da Ingantawa

Da aka tabbatar da ingancin injin kuma aka sanya shi a cikin injin injin allura mai nauyin tan 1000, an fara aikin inganta tsarin.

 

Kalubalen Farko: Harbin farko ya nuna ƙananan alamun nutsewa kusa da mahaɗar haƙarƙari mai kauri da kuma ɗan karkacewa a gefe ɗaya. Ƙungiyar ta gano waɗannan a matsayin ƙananan rashin ingancin sanyaya jiki da kuma damuwa da ta rage daga matsin lamba na marufi.

 

Inganta Tsarin Aiki: Ta amfani da hanyar ƙera kayan kimiyya, an inganta sigogi cikin tsari:

 

Inganta Inganci: Sanyayawar da aka saba yi ta ba da damar saurin sanyaya. An ƙara saurin allurar ba tare da haifar da jetting ba. An daidaita cire robot ɗin da zagayowar jig ɗin sanyaya bayan mold don a cire daƙiƙa daga jimlar zagayen, wanda ke nufin cimma burin daƙiƙa 68.

 

Kula da Farashi: Ta hanyar inganta wurin canzawa daga allura zuwa matsin lamba na marufi da kuma rage lokacin marufi, an rage amfani da kayan da kashi 3% ba tare da shafar ingancin sassan ba. An rage yawan amfani da makamashi ta hanyar inganta amfani da tsarin hydraulic da kuma amfani da injinan servo don motsin mold.

 

Alkawari na Inganci: Tabbatarwa, Marufi & Isarwa

Kowanne sashi da aka samar ana sanya shi a cikin tsarin tabbatar da inganci mai matakai da yawa. Binciken farko ya ƙunshi cikakken na'urar daukar hoto ta 3D (CMM) don tabbatar da yanayin lissafi akan master na dijital. A lokacin samar da taro, kula da tsarin kididdiga (SPC) yana lura da ma'auni masu mahimmanci, nauyi, da mahimman sigogin tsari (matsi, zafin jiki). Ana yin bincike akai-akai don lahani a saman, sheki, da ƙarfin da ya dace da clip.

 

An ƙera marufi ne ba tare da wata matsala ba. Ana sanya kowane kayan ado a cikin wani akwati mai siffar kumfa wanda aka keɓance a cikin akwati mai sake yin amfani da shi, wanda ke hana duk wani ƙazanta ko lalacewa yayin jigilar kaya zuwa masana'antar haɗa kayan OEM a Gabashin Turai.

 

Tsarin Isarwa Mai Sauri: Tun daga fara ƙira zuwa farkon rukunin samarwa da aka ba da takardar shaida, Ansix Tech ta aiwatar da aikin cikin makonni 18, lokacin da ya fi sauri da kashi 30% fiye da ma'aunin masana'antu na wannan kayan aiki mai rikitarwa. An cimma wannan ta hanyar sarrafawa a jere, kwaikwayon dijital wanda ke kawar da sake aiki, da kuma musayar bayanai na ciki ba tare da matsala ba tsakanin sassan.

 

Amfanin Fasaha na Ansix: Samar da Aminci da Rage Farashi

Kwarewar da Ansix Tech ta samu a fannin manyan kayan gyaran fuska na waje masu rikitarwa ita ce ginshiƙin wannan nasarar. Amma bayan ƙwarewar fasaha, jajircewarsu ta cimma burin samar da ƙima ta hanyar rage farashi ne ya bambanta su da gaske.

 

Tanadin Kuɗin Kayan Aiki: Ta hanyar ba da shawara da kuma tabbatar da ingantaccen haɗin TPO/PP, sun ceci abokin ciniki da kashi 15-20% akan farashin kayan aiki idan aka kwatanta da madadin da ya fi tsada, ba tare da yin sulhu ɗaya ba a kan aiki.

 

Rage Kuɗin Tsarin Aiki: Zuba jari a cikin sanyaya mai tsari da kuma ingantaccen tsarin gudu mai zafi ya samar da lokacin zagayowar sauri. A tsawon rayuwar mold (wanda aka yi hasashen zai kai harbi 500,000), wannan ribar inganci ta fassara zuwa ɗaruruwan dubban daloli da aka adana a cikin lokacin injin da kuzari.

 

Rage Sharar Gida da Sake Aiki: Daidaito DFM da MFA sun kawar da gyare-gyare masu tsada da tarkacen samar da kayayyaki saboda lahani. Hanyar da ta dace ta farko tana kare jadawalin samarwa na abokin ciniki da kuma suna da alamar kasuwanci.

 

A ƙarshe, aikin mold na Rear Wheel Arch Trim wani ƙaramin abu ne na ƙwarewar masana'antu ta zamani. Ansix Tech ta nuna cewa a masana'antar kera motoci ta yau, mai yin mold ba wai kawai mai gina kayan aiki ba ne, har ma abokin tarayya ne mai dabarun aiki. Ta hanyar ƙwarewar kimiyyar kayan aiki, kwaikwayon dijital, sabbin fasahohin sanyaya kaya, da kuma mai da hankali kan ingancin tsari, suna samar da fiye da mold - suna samar da mafita mai haɗaka a tsaye wanda ke rage jimlar farashin kowane sashi. Ta yin hakan, ba wai kawai suna ƙirƙirar sassa masu daidaito ba, har ma da fa'ida mai ma'ana ga abokan cinikinsu, yana tabbatar da cewa har ma da mafi ƙarfi na sulken mota za a iya ƙera shi da basirar tattalin arziki da injiniya.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi gyaran ...

 

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