Robot injin tsabtace tushe Mould
Robot injin tsabtace tushe Mould
Daidaito a ƙarƙashin Matsi: Yadda Ansix Fasaha tana sake fasalta ɓangaren injinan injinan tsabtace iska ta hanyar amfani da fasahar zamani da dabarun farashi
A cikin yanayin da kayan aikin gida masu wayo ke bunƙasa cikin sauri, ƙananan rukuni ne suka fuskanci ƙaruwar injin tsabtace injin robot. Abin da ya fara a matsayin sabon abu ya zama babban abin da ake buƙata a gidajen zamani, wanda ke haifar da buƙatar aiki mai kyau, aiki mai natsuwa, da tsawon rai na samfur. A zuciyar wannan juyin halittar fasaha akwai wani ɓangare wanda mai amfani da shi ba ya gani amma yana da matuƙar muhimmanci ga nasarar injin: ƙirar tushe. Wannan shine ginshiƙin ginshiƙin da ke nuna daidaiton kewayawa, kwanciyar hankali na mota, da kuma daidaiton tsarin.
Yayin da kamfanonin duniya ke fafutukar ƙaddamar da samfuran ƙarni na gaba waɗanda ke ɗauke da kewayawa na LiDAR, tashoshin da ba su da komai a cikin atomatik, da haɗa mopping, matsalar ba ta shafi samar da guntu ko haɓaka software ba - shine daidaito, daidaitawa, da kuma ingancin tsarin gyaran allura. A cikin wannan fagen da ke da babban ƙalubale, Ansix Tech ta fito ba kawai a matsayin mai samar da kayayyaki ba, har ma a matsayin abokin haɗin gwiwa na injiniya mai dabarun zamani. Tare da sama da shekaru 28 na ƙwarewar masana'antu, kamfanin ya ƙirƙiri wani yanki na musamman a cikin ƙira da ƙera molds na tushen robot, yana canza ra'ayoyin abokan ciniki masu rikitarwa zuwa gaskiya mai inganci, waɗanda aka samar da yawa.
Wannan labarin ya zurfafa cikin iyawar Ansix Tech daga ƙarshe zuwa ƙarshe, yana bincika yadda ƙwarewarsa ta kimiyyar kayan aiki, nazarin kwararar mold, hanyoyin aiki na masana'antu, da kuma tsauraran ƙa'idojin tabbatarwa suka magance ƙalubalen da masana'antar ke fuskanta - yayin da yake gabatar da muhimmin shawara kan ƙima: raguwar farashi mai wahala ga abokan ciniki.
Tsarin Aiki: Daga Tsarin Zane Zuwa Tsarin Injiniya
Tafiyar injin tsabtace robot a Ansix Tech ta fara tun kafin a yanke ƙarfe. A ɓangaren injin tsabtace robot, tushen (wanda galibi ake kira chassis ko murfin ƙasa) shine mafi rikitarwa a cikin kayan filastik a cikin kayan haɗin. Dole ne ya ƙunshi injinan tuƙi, tsarin dakatarwa, na'urori masu auna dutse, benaye na goge, da sassan batir, duk tare da kiyaye madaidaicin matakin milimita don tabbatar da cewa shigarwar tsotsa tana ci gaba da taɓa ƙasa.
Matakin fara aikin Ansix Tech yana da alaƙa da tsarin haɗin gwiwa na ƙira-don-ƙera (DFM). Ƙungiyar injiniyan kamfanin tana hulɗa da abokan ciniki a lokacin matakin farko na ƙirƙirar samfura, suna nazarin samfuran 3D don gano wuraren da za su iya samun matsala. A cewar manyan injiniyoyi a Ansix Tech, matsalolin da suka fi yawa a cikin sansanonin injinan robot na ƙarni na farko sune warpage a cikin dogayen sassa masu siriri (masu mahimmanci don kula da daidaita ƙafafun) da alamun nutsewa kusa da manyan tsarin kofa da ake amfani da su don hawa motar.
Ta hanyar haɗa ra'ayoyin DFM tun farko, Ansix Tech ta magance waɗannan matsalolin ta hanyar amfani da yanar gizo. Babban Mould Binciken Guduwar Ruwa (MFA) don kwaikwayon tsarin ƙera allurar kafin a fitar da lantarki guda ɗaya. Wannan binciken ba akwatin bincike bane; cikakken kwaikwayon dijital ne wanda ke annabta tsarin cikawa, wuraren tarko na iska, layukan walda, da raguwar girma.
Ga wani tushe na injin robot na yau da kullun - wanda galibi yana auna tsakanin diamita na 300mm zuwa 400mm tare da kauri daban-daban na bango - MFA yana bawa Ansix Tech damar tantance wurin ƙofar da ya fi dacewa. Ganin kyawawan buƙatun aiki da aiki, dole ne a sanya ƙofar a wuri don tabbatar da cewa layukan walda ba sa faruwa a wurare masu mahimmanci na damuwa, kamar rijiyoyin ƙafafun ko kuma sukurori waɗanda ke fuskantar lodin zagaye a lokacin rayuwar injin. Wannan injiniyan kariya yana kawar da haɗarin aikin gaba ɗaya, yana tabbatar da cewa sauyawa daga samfurin zuwa samarwa ba shi da matsala.
Kimiyyar Kayan Aiki: Tushen Aiki
Zaɓin kayan da aka yi amfani da su don abubuwan tushe shine inda ƙwarewar Ansix Tech ta bayyana. Tushen injin robot yana fuskantar haɗuwa ta musamman ta damuwa: lodi mai ƙarfi daga motsi, damuwa mai zafi daga zagayowar caji, da kuma yiwuwar damuwa mai tasiri daga karo zuwa kayan daki. Ansix Tech ba ya amfani da mafita ɗaya-ɗaya-daidai da kayan aiki; maimakon haka, yana zaɓar maki da kyau bisa ga takamaiman yankin aiki na mold da ɓangaren ƙarshe.
Ga tsarin tsarin injinan tsabtace na'urorin robot na yau da kullun, ABS (Acrylonitrile Butadiene Styrene) ya kasance zaɓi mafi rinjaye, amma ba tare da takamaiman bayanai ba. Ansix Tech yawanci yana amfani da ma'aunin tasiri mai ƙarfi kamar HI-121H na LG Chemical ko PA-757 na CHIMEI. Waɗannan ma'aunin suna ba da daidaiton bayanin martaba: acrylonitrile yana ba da juriya ga sinadarai da tauri; butadiene yana ba da tauri a ƙananan yanayin zafi; kuma styrene yana tabbatar da ƙarewar mai sheƙi mai yawa. Haɗin sinadarai yana da mahimmanci a nan - an ƙayyade ƙarancin abun ciki na monomer da ya rage don hana fitar da iskar gas a lokacin Alluran Ƙwararren Ƙwararrencess, wanda zai iya haifar da lahani a saman wani abu da ake iya gani.
Duk da haka, ga ƙirar tushe da aka tsara don injinan tsabtace robot masu inganci waɗanda suka haɗa da aikin gogewa ko kuma waɗanda aka ƙaddara su don yanayin zafi mai yawa (kamar tashoshin caji tare da ma'aunin wutar lantarki mai ƙarfi), Ansix Tech yana juyawa zuwa gaurayen PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene). Musamman, ana zaɓar maki kamar SABIC Cycoloy C6200 ko Covestro Bayblend FR3010. Waɗannan gaurayen suna haɗa ƙarfin kwararar ABS tare da zafin juyewar zafi (HDT) da juriyar tasirin polycarbonate.
Binciken kayan ya zurfafa. Ga abubuwan da ke buƙatar tauri mai yawa don kiyaye daidaiton na'urori masu auna nesa na laser (LDS), Ansix Tech ya haɗa da polycarbonate mai cike da gilashi ko PA6 (Nylon). Ƙwarewar kamfanin tana cikin sarrafa raguwar anisotropic da ke faruwa tare da kayan da aka cika gilashi. Idan ƙirar mold bai yi la'akari da yanayin zare ba, tushe na iya karkacewa, wanda ke sa robot ɗin ya tuƙa ta hanyar da ba ta dace ba. Kwaikwayon kwararar mold na Ansix Tech ya annabta wannan yanayin zare, yana ba da damar ƙirar mold ta rama tare da ramuka da aka riga aka gurbata.
Tsarin Gina Mold: Injiniya don Kekuna 1,000,000
Ainihin mold ɗin—kayan aikin da ake amfani da shi wajen samar da sassan filastik—shine inda ƙwarewar Ansix Tech na shekaru 28 na kera kayayyaki ta kai ga ƙarshe. Waɗannan ba molds masu sauƙi ne masu farantin biyu ba; su ne tsare-tsare masu inganci waɗanda aka tsara don samar da kayayyaki masu yawa, waɗanda galibi ake ƙididdige su na tsawon zagayowar miliyan 1 ko fiye. Kamfanin yana tsara molds ɗinsa da dabara don magance manyan maƙiyan injection structure guda uku: zafi, gogayya, da lalacewa.
Zaɓin Karfe da Maganin Zafi
Ga tushen mold da kuma abubuwan da aka saka a cikin rami, Ansix Tech tana amfani da dabarun zaɓar kayan da aka raba. Ga ƙwanƙolin da ramukan da suka taɓa resin filastik, kamfanin yana amfani da S136 (Stavax ESR) - wani ƙarfe mai bakin ƙarfe wanda aka san shi da kyakkyawan juriyar tsatsa da kuma iya gogewa. Ganin cewa sansanonin injin robot galibi suna amfani da resins masu launin duhu (baƙi ko gawayi), ikon gogewa yana da mahimmanci don cimma kammala mai sheƙi mai yawa da masu amfani ke tsammani. Ga wuraren da ake sakawa sosai, kamar zamewa da masu ɗagawa waɗanda ke samar da ƙananan yankewa don ɗaga ƙusoshin, Ansix Tech tana amfani da ƙarfe na H13 (SKD61), wanda ya taurare zuwa 48-52 HRC, yana ba da juriyar lalacewa da ake buƙata don jure yanayin gogewar resins cike da gilashi da ake amfani da su a cikin abubuwan da ke kusa.
Tsarin Sanyaya: Hanyar Da Take Amfani Da Bayanai
Lokacin zagayowar shine kudin ƙera allura. A cikin molds na tushen injin robot, waɗanda galibi suna da siffofi masu rikitarwa da sassan boss masu kauri, sanyaya na iya ɗaukar har zuwa kashi 70% na jimlar lokacin zagayowar. Fa'idar gasa ta Ansix Tech ta ta'allaka ne da ƙirar sanyaya ta al'ada.
Sanyaya ta gargajiya ta dogara ne akan hanyoyin ruwa madaidaiciya da aka haƙa ta cikin farantin mold. Duk da haka, Ansix Tech tana amfani da injina na zamani (sau da yawa ta hanyar CNC mai kusurwa 5 ko kayan haɗin ƙera don mafi rikitarwa geometry) don ƙirƙirar tashoshin sanyaya waɗanda ke bin tsarin ɓangaren. Ga tushen injin robot, mafi kauri sassan galibi sune gidajen ƙafafun da kuma wurin da ke kan babbar motar. Ba tare da isasshen sanyaya ba, waɗannan wurare suna da zafi, wanda ke haifar da tsawan lokacin zagayowar da alamun nutsewa.
Ta hanyar aiwatar da hanyoyin sanyaya yanayi masu tsari waɗanda ke kewaye da waɗannan sassa masu nauyi, Ansix Tech yana rage lokacin sanyaya da matsakaicin 20-30%. An tsara hanyoyin ruwa da la'akari da kwararar ruwa mai rikitarwa - cimma lambar Reynolds sama da 6,000 - don haɓaka ingancin canja wurin zafi. Wannan injiniyan daidaito yana tabbatar da cewa mold ɗin ya isa daidaiton zafi cikin sauri, yana samar da sassa masu daidaito daga farkon harbi zuwa na miliyan.
Tsarin Gudu, Ƙofa, da Tsarin Fitarwa
An inganta tsarin gudu da gate don kiyaye kayan aiki da inganci. Ganin girman sansanonin injin robot, Ansix Tech sau da yawa yana amfani da tsarin gudu mai zafi tare da jerin ƙofofin bawul. Wannan yana bawa mold damar cike babban tushe mai faɗi daga wurare da yawa a lokaci guda yayin da yake kawar da sharar mai gudu mai sanyi.
Tsarin ƙofar shiga yana da matuƙar muhimmanci wajen magance ƙalubalen kyawun jiki na ƙarƙashin jiki da ake iya gani. Ansix Tech yawanci yana amfani da ƙofofin ƙarƙashin ruwa (rami) waɗanda ke kan saman da ba su da kyau, kamar ɗakin batirin ko kuma a cikin ramukan rijiyar ƙafafun. Wannan yana ba da damar cire ɓangaren ta atomatik yayin fitar da shi, yana rage farashin aiki da kuma tabbatar da cewa an sami karyewar da ba ta barin wani abu da zai iya kawo cikas ga juriyar haɗawa ba.
Tsarin cirewa dole ne ya yi aiki da wani ɓangare mai girman fili da kuma zurfin haƙarƙari. Ansix Tech yana ƙera tsarin cirewa wanda ke haɗa manyan fil ɗin cirewa a haƙarƙari masu girman diamita tare da bawuloli masu ɗaga iska don hana kullewa. Don fasalulluka masu zurfi kamar ramin kwandon shara, galibi ana haɗa masu cirewa na hydraulic don tabbatar da cewa an saki ɓangaren ba tare da nakasa ba - wurin da ya zama gama gari ga masu yin mold marasa ƙwarewa.
Tsarin Aikin Masana'antu: Daidaito a Sikeli
Ansix Tech tana gudanar da wani kamfani mai haɗaka a tsaye, wanda shine muhimmin abu a fannin yin mold. Ta hanyar sarrafa dukkan ayyukan aiki - daga kera mold zuwa ƙera allura - kamfanin yana kawar da gibin sadarwa da juriyar da ke addabar ayyukan inda ake fitar da mold da samar da shi ga kamfanoni daban-daban.
Mataki na 1: Injin da ya dace sosai
Tsarin zai fara ne da ƙera tushen mold. Cibiyar Ansix Tech tana da cibiyoyin injinan CNC masu sauri da kuma na'urorin nutsewa na EDM (Electrical Discharge Machining) waɗanda za su iya jure wa ±0.005mm. Ga injin na'urar robot, lanƙwasa layin rabuwar shine mafi mahimmanci. Idan layin rabuwar bai yi daidai ba ko kuma idan rufewar (inda mold ɗin ke rufe abubuwan da aka saka) ba daidai ba ne, walƙiya za ta faru - ƙananan fikafikan filastik waɗanda ke buƙatar gyarawa na biyu kuma suna fuskantar haɗarin gaza gwajin IP (kariyar shiga) na abokin ciniki don ƙura da ruwa.
Mataki na 2: Yin Allura da Inganta Tsarin Aiki
Da zarar an sami cancantar gyaran, Ansix Tech za ta sauya zuwa samar da kayan aiki da yawa ta amfani da manyan injinan gyaran injinan allura (daga 300T zuwa 800T) don ɗaukar babban yankin da aka yi hasashen tushen injinan injinan. Kamfanin yana amfani da kayan aiki masu taimako kamar su hannun robot don cire wasu sassan injinan da kuma na'urorin jigilar kaya don rarrabawa ta atomatik.
An inganta sigogin ƙera kayan da kyau don daidaita inganci da inganci. Ga tsarin ABS na yau da kullun, Ansix Tech yana saita zafin narkewa tsakanin 220°C da 250°C, tare da sarrafa zafin mold a 60°C zuwa 80°C. Duk da haka, haɓakawa yana zurfafa cikin matsin lamba na ɗebo kayan da lokacin riƙewa. Rashin isasshen ɗebo kayan yana haifar da gurɓataccen abu da alamun nutsewa; yawan ɗebo kayan yana haifar da damuwa mai narkewa wanda ke haifar da warpage lokacin da ɓangaren ya huce.
Ta amfani da ƙa'idodin ƙira na kimiyya, Ansix Tech ta kafa taga aiki wanda ke la'akari da masu canjin muhalli. Ga tushen injin robot, kamfanin yana yin sa ido kan na'urorin auna matsin lamba a cikin samar da babban girma. Wannan tsarin rufewa yana daidaita sigogin allura a ainihin lokaci don rama canje-canjen danko a cikin resin, yana tabbatar da daidaiton nauyin sashi da daidaiton girma a cikin kowane tsari.
Tabbatar da Inganci: Mai Tsaron Dogara
A masana'antar injin tsabtace robot, lalacewar filin yana da tsada. Tushen da ya fashe bayan awanni 100 na aiki ko kuma wurin ajiyar batirin da ya lalace saboda zafi na iya haifar da babban ambaton samfura. Tsarin tabbatar da inganci na Ansix Tech an tsara shi ne don kwaikwayon dukkan zagayowar rayuwar samfurin kafin ya bar masana'anta.
Tsarin tabbatarwa yana bin ƙa'idar IQ/OQ/PQ (Certificate of Installation, Certificate of Operational, Performance Qualification).
Duba Mataki na Farko (FAI): Bayan an kammala aikin mold, ana yin cikakken bincike kan girman farko. Ta amfani da Injinan Aunawa Masu Daidaito (CMM) da masu kwatanta gani, Ansix Tech yana auna kowane ma'auni mai mahimmanci - sau da yawa ya wuce maki 200 akan tushen injin robot - akan samfurin CAD. Girman aiki mai mahimmanci, kamar nisan da ke tsakanin wuraren hawa aksali na tayoyi (wanda ke shafar layin kewayawa), ana riƙe shi zuwa ƙimar CPK na 1.33 ko sama da haka.
Gwajin Inji: Ansix Tech tana gudanar da gwaji mai lalacewa da kuma wanda ba ya lalatawa. Wannan ya haɗa da gwajin faɗuwa (kwaikwayon na'urar da aka katse daga teburin kofi), gwajin tauri na juyawa (tabbatar da cewa tushen ba ya lanƙwasa yayin hawa cikas), da kuma zagayowar zafi (bayyana ɓangaren zuwa yanayin zafi mai tsanani don kwaikwayon yanayin ajiya).
Tabbatar da Haɗawa: Babban abin da ke bambanta tsarin Ansix Tech shine sabis ɗin tabbatar da haɗaɗɗen kayan. Kamfanin ba wai kawai yana samar da sassan da aka ƙera ba ne; yana tabbatar da yadda waɗannan sassan ke hulɗa da sassan da aka haɗa. A yankin haɗaɗɗen kayan, injiniyoyi suna haɗa cikakken haɗaɗɗen kayan robot na injin, suna tabbatar da ƙarfin sukurori, haɗakar suttura, da daidaita firikwensin. Wannan yana tabbatar da cewa fasalulluka na fitar da kayan (ɗagawa da zamewa) suna samar da ƙananan kayan da suka dace don ba da damar dacewa da suttura ba tare da ƙarfin sakawa mai yawa ba.
Cin Nasara Kan Kalubalen Gyaran Allura
Duk da irin wayo da fasahar molds ke da shi, tsarin yin allurar injinan injinan robot yana gabatar da ƙalubale na musamman waɗanda Ansix Tech ta magance su ta hanyar da ta dace.
Kalubale na 1: Warpage
Ganin girman tsarin ƙasa mai faɗi, warpage barazana ce da ke ci gaba da faruwa. Yana faruwa ne sakamakon bambancin raguwar hanyar kwarara da kuma hanyar wucewar kwarara, wanda tsarin haƙarƙari mai rikitarwa ya ƙara ta'azzara. Ansix Tech tana magance wannan ta hanyar haɗakar matsi mai kyau na marufi (tabbatar da cewa an cika ɓangaren sosai kafin daskarewar ƙofa) da kuma daidaita zafin mold. A cikin mawuyacin hali, kamfanin yana amfani da annealing - maganin zafi bayan ƙera - don sassauta yanayin kwayoyin halitta da daidaita girman sassan kafin jigilar su.
Kalubale na 2: Layukan Walda
Layukan walda suna faruwa ne inda gaba biyu na kwararar ruwa suka haɗu. A kan tushen injin robot, waɗannan galibi suna samuwa a kusa da buɗewar ƙafafun da kuma tashar kwandon shara ta tsakiya. Idan ba a sarrafa waɗannan layukan walda ba, suna zama wuraren rauni na tsari. Ansix Tech tana amfani da MFA don daidaita wuraren ƙofa da saurin allura don tabbatar da cewa an tura layukan walda zuwa wurare marasa mahimmanci. Bugu da ƙari, kamfanin sau da yawa yana aiwatar da dumama abinci mai ƙarfi a cikin tsarin mai gudu mai zafi don ɗaga zafin narkewa a gida a wurin layin walda, yana inganta haɗuwar ƙwayoyin halitta da dawo da ƙarfin injin.
Kalubale na 3: Lalacewar Kayan Kwalliya (Splay and Jet Marks)
Baƙin da ke sheƙi a mafi yawan injinan tsabtace iska na robot ba shi da wani amfani. Ba za a yarda da amfani da na'urorin busar da danshi don kayan hygroscopic kamar PC/ABS ba, wanda hakan ke tabbatar da cewa danshi yana ƙasa da 0.02%. Don rufin, kamfanin yana amfani da ƙofofi masu juyawa don rage saurin allurar farko, yana hana resin shiga ta ƙofar da kuma haifar da alamun kwararar ruwa a saman da ake iya gani a ƙasa.
Dabaru na Rage Farashi: Fa'idar Farashi Mai Wuya
Mafi kyawun ƙimar da Ansix Tech ke bayarwa ga abokan cinikinta shine rage "kuɗaɗen wahala" - farashin kayayyaki kai tsaye da ke da alaƙa da kayan aiki, masana'antu, da sufuri. A cikin kasuwa inda ake samun raguwar riba sakamakon hauhawar farashin na'urori masu auna firikwensin da farashin batir, ikon Ansix Tech na rage farashin chassis ba tare da rage inganci ba yana ba da babban fa'ida ga gasa.
Inganta Kayan Aiki
Duk da cewa mai fafatawa zai iya amfani da kayan da aka ƙayyade ta hanyar ƙirar abokin ciniki ta asali, Ansix Tech sau da yawa yana ba da shawarar maye gurbin kayan bisa ga zurfin iliminsa na kimiyyar polymer. Ga abokin ciniki da ke amfani da haɗin PC/ABS mai tsada don cikakken tushe inda yankin hawa motar kawai ke buƙatar juriya mai zafi, Ansix Tech na iya ba da shawarar hanyar ƙera abubuwa biyu ko dabarun overmolding, ta amfani da ABS na yau da kullun don kashi 80% na tushe da PC/ABS kawai don matsewar zafi mai mahimmanci. A madadin haka, kamfanin na iya gano daidai gwargwado na yanki daga mai samar da kayayyaki kamar LG ko CHIMEI wanda ke ba da kaddarorin injiniya iri ɗaya a farashi mai rahusa fiye da alamar Turai mai daraja, yana amfani da yawan sarkar samar da kayayyaki don tabbatar da farashi mai kyau.
Ingancin Tsarin Aiki
Rage lokacin zagayowar hanya ce ta rage farashi kai tsaye. Ta hanyar inganta sanyaya daidai gwargwado da sarrafa sassan ta atomatik, Ansix Tech tana cimma lokutan zagayowar da suka fi sauri da kashi 15-25% fiye da matsakaicin masana'antu don sassan da ke da irin wannan rikitarwa. Don aikin samarwa na raka'a 500,000, aske daƙiƙa 10 daga lokacin zagayowar yana fassara zuwa dubban sa'o'i na lokacin injin da aka adana.
Rage Kauri a Bango
Ta hanyar ingantaccen MFA, Ansix Tech sau da yawa tana haɗin gwiwa da abokan ciniki don rage kauri na bango. Tushen injin robot na yau da kullun na iya samun kauri iri ɗaya na bango na 2.5mm. Ƙungiyar injiniya ta Ansix Tech, waɗanda ke da kwarin gwiwa game da ƙarfin cikawa da ingancin sanyaya kayansu, sau da yawa suna jagorantar abokan ciniki don rage wannan zuwa 2.0mm a wuraren da ba na gini ba. Wannan yana rage yawan amfani da kayan da aka yi da har zuwa 20%, wanda ke wakiltar babban tanadin farashi a tsawon rayuwar samfurin.
Ƙara Ƙarfin Aiki da Tabbatar da Isarwa a Kan Lokaci
Masana'antar kayan lantarki ta masu amfani tana aiki ne bisa ga jadawalin ƙaddamar da samfura masu tsauri. Jinkirin isar da kayayyaki na iya tura ƙaddamar da samfura daga lokacin hutu na kwata na huɗu zuwa kwata na ɗaya, wanda ke haifar da asarar miliyoyin kuɗi. Gudanar da ƙarfin Ansix Tech an gina shi ne bisa tushen rashin aiki da kuma iyawar haɓakawa.
Kamfanin yana kula da tsarin tushen mold mai tsari. Ta hanyar daidaita faranti masu ƙarfi da tsarin fitar da iska a cikin ayyukan injinan robot daban-daban, Ansix Tech na iya musanya shigarwar rami cikin sauri. Wannan yana bawa kamfanin damar kiyaye ƙarfin "ƙarfin ajiya mai zafi"; idan abokin ciniki yana buƙatar haɓaka samarwa da kashi 50% ba zato ba tsammani, Ansix Tech na iya kwafi shigarwar ramin kuma ya ɗora su cikin tushen mold da ya riga ya kasance, ta yadda zai ninka fitarwa cikin makonni maimakon watanni.
Bugu da ƙari, cibiyar gyaran allurar da Ansix Tech ke amfani da ita a wurin—wanda aka keɓe shi da sashen kera mold ɗinta—tana tabbatar da cewa samarwa ba ta dogara ga masana'antun waje ba. Kamfanin yana amfani da dabarun samarwa masu matakai:
Layin NPI (Sabuwar Gabatarwar Samfura): Injinan da aka keɓe don ƙananan gwaje-gwajen gwaji (raka'a 1,000–5,000) don tabbatar da hanyoyin haɗawa.
Kwayoyin Halitta Masu Girma: Kwayoyin halitta masu aiki ta atomatik tare da hannayen robot da tsarin jigilar kaya waɗanda aka keɓe don samfuran da suka girma, suna aiki awanni 24 a rana.
Ana sarrafa kayan aiki ta hanyar tsarin jigilar kaya na lokaci-lokaci (JIT). Ana naɗe kayan da aka gama a cikin marufi mai hana ƙura, wanda ba ya tsayawa (muhimmi ne ga haɗa kayan lantarki) sannan a aika su zuwa wuraren haɗa abokan ciniki a duk duniya. Ƙungiyar tabbatar da inganci ta kamfanin tana gudanar da bincike na ƙarshe don tabbatar da cewa sassan ƙarshe da aka aika sun yi daidai da ingancin sassan farko da aka tabbatar watanni da suka gabata.
Shawarar Darajar Shekaru 28
Abin da ya bambanta Ansix Tech a cikin cunkoson wuraren da injinan allura ke yin allura ba wai kawai kayan aikin ba ne—inji da ƙarfe—amma tarin jarin ilimi. Fiye da shekaru 28, kamfanin ya ƙirƙiri wani babban ɗakin karatu na nazarin tasirin yanayin gazawa (FMEA) musamman ga kayan aikin robot. Injiniyoyi a Ansix Tech sun fahimci cewa wani ƙaramin lahani na ƙira, kamar kusurwar ciki mai kaifi a ƙarƙashin mashin ɗin sukurori, na iya haifar da yawan damuwa da karyewa daga ƙarshe a ƙarƙashin girgizar injin buroshi.
Wannan gogewa ta fassara zuwa aminci. Abokan ciniki na Ansix Tech suna amfana daga haɗin gwiwa wanda ya wuce ciniki. Kamfanin yana ba da nazarin ƙarshen rayuwa ga molds, yana ba abokan ciniki shawara kan lokacin da za su yi gyara a kan ƙarfen kayan aiki (sake gogewa, maye gurbin kayan lalacewa) don tsawaita rayuwar mold ɗin fiye da ƙimar zagayowar sa ta asali.
Bugu da ƙari, mayar da hankali kan kamfanin kan tabbatar da haɗa kayayyaki ya rufe hanyar da ke tsakanin masana'antu da haɗa kayayyaki. Ta hanyar tabbatar da cewa tushen da aka ƙera ya yi daidai da wuraren hawa PCB (Printed Circuit Board) da kuma ginin hasumiyar LiDAR, Ansix Tech ta kawar da yanayi mai tsada na "layi-ƙasa" da ke addabar samar da kayayyaki da yawa.
Kammalawa
Bangaren injinan ...
Ansix Tech ta sanya kanta a matsayin wannan abokin tarayya mai ƙarfi. Ta hanyar tsari mai kyau wanda ya shafi fara aiki, DFM, zaɓin kayan aiki, kera mold mai ƙarfi, da kuma tabbatar da inganci mai ƙarfi, kamfanin yana isar da samfuran da suka dace da ƙa'idodin kasuwar duniya. Ikonsa na rage farashi mai wahala ta hanyar inganta dabarun aiki - ba tare da sadaukar da amincin tsarin da ake buƙata ga na'urorin da ke aiki kai tsaye a cikin yanayin gida da ba a iya faɗi ba - yana ba da fa'ida ta gasa ga abokan cinikinsa.
A cikin masana'antar da daidaito ya fi muhimmanci kuma aminci ba za a iya yin shawarwari ba, ƙwarewar Ansix Tech ta shekaru 28 tana aiki a matsayin shaida ga iyawarta. Ta hanyar sarrafa dukkan zagayowar rayuwa daga samfurin zuwa yawan samarwa, da kuma ɗaukar kowane ƙira a matsayin tsarin injiniya mai mahimmanci maimakon kayan aiki, Ansix Tech ba wai kawai tana ƙera tushen injinan robot ba ne; tana ƙera tushen da aka gina makomar sarrafa kansa ta gida mai wayo a kai. Ga samfuran da ke neman kewaya sarkakiyar haɓaka samarwa yayin da suke kiyaye ingancin farashi, saƙon a bayyane yake: amincin robot yana farawa da amincin tushensa, kuma hakan yana farawa da Ansix Tech.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi Robot Vacuum Base Mold, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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