Gidaje na Kyamarar Shark Fin Mold na Gas-Assist — Rufin Camera Molding na Gas-Assist
Gidaje na Kyamarar Shark Fin Mold na Gas-Assist — Rufin Camera Molding na Gas-Assist
Rage Farashin Gani: Yadda Ansix Kamfanin Tech's Gas-Assist Molding yana kawo sauyi ga gidajen Shark fin da Rufi.
A cikin gasa mai kyau tsakanin tsarin taimakon direbobi (ADAS) da fasahar ababen hawa masu cin gashin kansu, tsarin kyamarar ya fi kawai rufin asiri. Tsarin gani ne mai daidaito wanda dole ne ya kare na'urorin lantarki masu hankali daga abubuwa yayin da yake kiyaye daidaiton girma don ɗaukar hoto mai haske. Ansix Tech, ƙwararre a masana'antar ƙera allura tare da sama da shekaru 28 na ƙwarewar masana'antu, ya ƙaddamar da manyan ayyuka guda biyu - Gidan Kyamarar Shark Fin da Gidan Kyamarar Rufi - waɗanda ke kafa sabbin ma'auni don aminci da inganci. Ta hanyar amfani da ingantaccen taimakon gas Fasahar Gyaran Kayan AikiNology, Ansix Tech ba wai kawai kera sassan ba ne; mafita ne na injiniya wanda ke rage "tsada" ga abokan cinikinta ta hanyar inganta dabarun kayayyaki, tsari, da ingancin aiki.
Asalin Aikin Daidaito: Biyan Bukatar Kasuwa
Fara ayyukan Gidan Kamannin Shark da Rufi a Ansix Tech ya samo asali ne daga wata alama ta kasuwa mai haske: masana'antun motoci da masu samar da kayayyaki na mataki na ɗaya suna fama da wata matsala. Suna buƙatar gidajen kyamara waɗanda suka fi sauƙi, ƙarfi, da rikitarwa a fannin lissafi don ɗaukar na'urori masu auna firikwensin ci gaba, amma kuma sun fuskanci matsin lamba mai yawa don rage farashi. Hanyoyin ƙera allurar gargajiya suna taɓa bango, musamman tare da sassa masu kauri a cikin ginshiƙai da haƙarƙarin gini, waɗanda ke da saurin nutsewa kuma suna buƙatar lokutan juyawa masu yawa don sanyaya.
Ansix Tech ta fahimci cewa ƙera injinan allurar gas shine mabuɗin buɗe wannan wasanin gwada ilimi. Kamfanin ya sanya waɗannan ayyukan ba wai kawai a matsayin umarnin masana'antu ba, har ma a matsayin haɗin gwiwar injiniya na haɗin gwiwa. Tun daga farko, manufar ita ce a fadada dukkan tsarin - daga ƙirar samfura da tabbatar da masana'antu zuwa tabbatar da samar da kayayyaki da yawa da kuma haɗa su - don tabbatar da cewa kowane ɓangare ya cika ƙa'idodin da aka gindaya. ƙa'idodi na masana'antar kera motoci.
Tsarin Dabaru: Zane, Kwaikwayo, da Kimiyyar Kayan Aiki
Tsarin Kerawa (DFM) da Binciken Gudun Mold
Ga duka Shark Fin mai sassauƙa da kuma Rufin Camera Housing mai haɗaka, tafiyar ta fara tun kafin a yanke duk wani ƙarfe. Injiniyoyin Ansix Tech sun fara wani muhimmin matakin haɗin gwiwa wanda ya mayar da hankali kan Tsarin Masana'antu (DFM). Wannan tsari ya binciki kowane radius, kauri bango, da kuma sauyawa a cikin yanayin sassan, ba wai kawai don aikin iska ko kyawunsa ba, har ma da halayensa a cikin ƙirar.
Ta amfani da kayan aikin injiniyan da ke taimakawa kwamfuta (CAE) kamar Autodesk Moldflow, ƙungiyar ta gudanar da cikakken nazarin kwararar Mold (MFA). Wannan matakin samfurin dijital ya kasance mai mahimmanci. Ga gidan kyamarar rufin, wanda galibi yana buƙatar tushe mai faɗi, mai ɗorewa don ruwan tabarau da kuma cikin da aka rufe, kwaikwayon ya annabta tsarin cikawa, buƙatun matsin lamba, da lokutan sanyaya. Ya gano wurin da ya fi dacewa don tabbatar da daidaiton cikawa, rage haɗarin layukan walda waɗanda za su iya lalata amincin tsari ko kuma ba da damar shiga danshi. Ga gidan Shark Fin mai tsawo, binciken ya mayar da hankali kan hana "jetting" da kuma tabbatar da cewa kayan zai iya gudana daidai ta cikin siraran yanayin ba tare da haifar da warpage ba. Wannan tsarin tabbatarwa na kama-da-wane yawanci yana gano har zuwa 90% na matsalolin masana'antu kafin a yanke kowane ƙarfe, yana guje wa gyare-gyare masu tsada na kayan aiki da kuma hanzarta hanyar samarwa.
Zaɓin Kayan Aiki: Sinadarin Aiki
Zaɓin kayan aiki shawara ce mai mahimmanci da ke ƙayyade aikin ɓangaren da farashinsa. Ga kayan aikin mota na waje da aka fallasa ga hasken UV, yanayin zafi mai tsanani, da tasirin jiki, kayan dole ne su kasance marasa aibi.
Don waɗannan ayyukan, Ansix Tech ta zaɓi takamaiman matakan polymers na injiniya waɗanda aka tsara don aikace-aikacen:
Haɗin PC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene): Ga gidajen da ke buƙatar ƙarfin tasiri mai yawa da juriya ga zafi, galibi ana fifita haɗa PC/ABS kamar waɗanda ke cikin bayanan kayan. PC ɗin yana ba da ƙarfi da kwanciyar hankali na zafi, yayin da ABS ke ba da gudummawa mai kyau ga kammala saman da kuma iya sarrafawa.
Polyamide Mai Daidaita Zafi (PA): A aikace-aikace kusa da ɗakin injin ko a cikin hasken rana kai tsaye, ana amfani da nailan masu daidaita zafi (kamar PA6 ko PA66 tare da ƙarfafa fiber ɗin gilashi) don ƙarfin injin su da juriyarsu ga rarrafe a yanayin zafi mai girma.
Haɗaɗɗun Polypropylene (PP) Masu Yawan Gudawa: Inda inganta farashi shine babban abin da ke haifar da rashin aiki, ana zaɓar mahaɗan PP masu cike da talc ko waɗanda aka cika da ma'adinai. Ƙananan zafin aikinsu yana ba da damar saurin zagayowar da rage yawan amfani da makamashi.
Kwarewar Ansix Tech ta ta'allaka ne wajen zaɓar kayan da ba su da tsada waɗanda za su iya cika aikin ɓangaren yadda ya kamata. Wannan hanyar "injiniya mai daraja" tana tabbatar da cewa abokan ciniki ba sa biyan kuɗin polymers masu tsada da aka ƙayyade fiye da kima, idan wani sinadari mai inganci da araha zai wadatar.
Injiniyan Zuciyar Samarwa: Man Fetur Mai Taimakawa Gas
Gaskiyar kirkire-kirkire a cikin waɗannan ayyukan yana cikin mold ɗin kanta. Molding-assisted-assisted yana buƙatar matakin daidaito wanda molds na gargajiya ba sa yi.
Zaɓin Karfe da Tsarin Gine-gine na Mold
Ganin yadda kayan da aka cika da gilashi waɗanda galibi ake amfani da su a cikin waɗannan gidaje ke yin amfani da su, ƙarfin mold shine mafi mahimmanci. Ansix Tech ya wuce ƙarfe na P20 na yau da kullun, yana zaɓar ƙarfe masu ƙarfi kamar H13 ko ƙarfe masu ƙarfi kamar 420SS don abubuwan da aka saka a tsakiya da rami. Waɗannan kayan suna ba da tauri na musamman (yawanci 38-42 HRC), ingantaccen gogewa don cimma kammala saman gani a waje, da kuma taurin da ake buƙata don jure yanayin zafi na samar da babban girma.
Tsarin Taimakon Gas: Tsarin Pneumatics Mai Daidaito
Tsarin taimakawa iskar gas ya ƙunshi cike ramin mold da polymer melt, sannan a zuba sinadarin nitrogen mai ƙarfi. Iskar gas ɗin, tana bin hanyar da ba ta da ƙarfi sosai ta cikin sassan da suka fi zafi da kauri, tana ƙirƙirar ramuka masu ramuka yayin da take tattara kayan a kan bangon mold mai sanyi.
Ga gidan Shark Fin, wannan fasaha tana da sauƙin canzawa. Tana kawar da alamun nutsewa a saman "aji A" na waje da ke fuskantar haƙarƙarin ciki mai kauri - wani lahani na kwalliya wanda in ba haka ba zai sa ɓangaren ya zama mara amfani. Ga gidan kyamarar Rufi, mai taimakawa gas yana ba da damar hawa saman da ba shi da kyau, wanda ke rage amfani da kayan aiki da nauyi yayin da yake kiyaye taurin da ake buƙata don kiyaye kyamarar ta daidaita daidai.
Tsarin Sanyaya Juyin Juya Hali
Ganin cewa sanyaya yana cinye har zuwa kashi 80% na lokacin zagayowar gyaran allura, Ansix Tech ta ba da fifiko ga kula da zafi. Ga dukkan ayyukan biyu, kamfanin ya tsara kuma ya aiwatar da hanyoyin sanyaya masu tsari.
Ba kamar layin sanyaya na gargajiya da aka haƙa madaidaiciya ba, an tsara tashoshi masu tsari ta amfani da ƙirar 3D don bin ainihin siffar ramin mold. Ga wani dogon sashi mai siriri kamar Shark Fin, samun sanyaya iri ɗaya yana da mahimmanci don hana yaɗuwa. Ansix Tech sau da yawa yana amfani da kera ƙarin abubuwa (buga 3D) don ƙirƙirar abubuwan da aka saka mold tare da hanyoyin ruwa masu rikitarwa waɗanda ke kwaikwayon yanayin ramin. Wannan sabon abu yana kiyaye kwararar ruwa mai rikitarwa don matsakaicin canja wurin zafi, yana rage lokutan zagayowar sosai, kuma yana tabbatar da daidaiton sashi. A cikin aikace-aikacen da aka rubuta, wannan hanyar ta rage lokacin sanyaya da sama da 35%.
Dabarun Ƙofa da Ficewa
An tsara tsarin ƙofar shiga da kyau don tallafawa taimakon gas. Dole ne ƙofar ta rufe sosai bayan allurar iskar gas don hana sake fashewa. Ansix Tech sau da yawa yana amfani da ƙofofin jirgin ruwa ko rami waɗanda ke yankewa ta atomatik yayin fitarwa, wanda ke ba da damar samar da cikakken atomatik. Ga samfuran ramuka da yawa waɗanda ke samar da nau'ikan hagu da dama na gida, tsarin masu gudu mai zafi tare da bututun ruwa masu sarrafawa daban-daban suna kula da daidaitaccen sarrafa zafin jiki na narkewar yayin da yake shiga kowane rami.
An tsara tsarin fitar da iskar ne da fil, hannayen riga, ko ruwan wukake masu daidaito, waɗanda galibi suna haɗa da bawuloli na iska don samar da ƙarfin fashewa na farko ga sassa masu laushi, masu hanyar iskar gas, wanda ke hana karkacewa yayin fitar da iskar.
Gudanar da Tsarin: Daga Kalubale zuwa Ingantawa
Kalubalen Masana'antu
Fassara ƙirar dijital zuwa kayan aiki na zahiri don taimakawa gas yana cike da ƙalubale. Dole ne a sanya fil ɗin iskar gas, wanda aka yi amfani da shi wajen allurar nitrogen, a wuri ɗaya kuma a rufe su. Ƙananan fasalulluka na tashar iskar gas ɗin kanta suna buƙatar ƙwarewa ta musamman ko dabarun EDM. Bugu da ƙari, dole ne a sarrafa lokacin da ke tsakanin allurar filastik da allurar iskar gas zuwa cikin ƙananan sassa na daƙiƙa ɗaya.
Inganta Tsarin Gyaran Allura
Da zarar an ɗora mold ɗin a cikin injin ƙera allura mai inganci (an sanya masa ganga masu jure lalacewa don kayan da aka cika), Ansix Tech tana amfani da ƙa'idodin "ƙera kimiyya" don kafa tagar aiki mai ƙarfi.
Ribar Inganci: Ta hanyar amfani da ingantaccen sanyaya yanayi, ƙungiyar tana mai da hankali kan rage lokacin zagayowar. Zagayen da ya ɗauki daƙiƙa 60 a baya za a iya rage shi zuwa daƙiƙa 40, wanda ke wakiltar ƙaruwar ƙarfin aiki da kashi 33% ba tare da ƙara injina ba.
Kula da Farashi: Ana ci gaba da sa ido kan tsarin a kan jerin lahani da ka iya tasowa. Ana bin diddigin matsin lamba da ƙarar iskar gas sosai. Ana kawar da alamun nutsewa ta hanyar inganta yanayin marufin iskar gas. Ana rage yaɗuwar iska ta hanyar sanyaya iskar ta hanyar sanyaya ta hanyar da aka tabbatar a cikin kwaikwayon zafi.
Kawar da Lalacewa: Ana magance gajerun hotuna ta hanyar tabbatar da bushewar abu da kuma daidaita zafin narkewar abu. Ana hana alamun ƙonewa ta hanyar fitar da iska mai kyau ta mold, wanda ke ba da damar iskar da ta makale ta fita yayin da iskar gas ke fitar da robobin.
Tabbatarwa, Inganci, da Isarwa: Tabbatar da Ansix
Tsarin Tabbatar da Inganci
Inganci a Ansix Tech ba wai an yi shi ne bayan an gama ba; an gina shi ne a cikin tsarin. Ga gidajen kyamara, tabbatarwa tana da matakai da yawa.
Duba Mataki na Farko (FAI): Bayan gwaje-gwajen farko na mold, ana yin cikakken bincike na girma ta amfani da Injinan Aunawa na Daidaito (CMM) da masu kwatanta gani don tabbatar da cewa duk mahimman fasaloli - musamman saman hawa ruwan tabarau da ramukan rufewa - sun dace da ƙayyadaddun matakin micron.
Kulawa a Cikin Tsarin Aiki: Na'urori masu auna sigina na cikin tsari suna lura da matsin lamba da zafin jiki, suna ba da sawun yatsa na dijital ga kowane hoto. Wannan hanyar da bayanai ke jagoranta tana shiga cikin Kula da Tsarin Kididdiga (SPC), inda ake bin diddigin mahimman ma'auni kamar nauyin ɓangare da ma'auni masu mahimmanci a ainihin lokaci don tabbatar da cewa tsarin ya kasance mai karko.
Gwajin Aiki: Ana yin gwaje-gwaje masu tsauri, gami da girgizar zafi, girgiza, da kuma tabbatar da shigar ruwa, don tabbatar da cewa za su kare kayan lantarki masu mahimmanci a cikin motar har tsawon rayuwarta.
Marufi da Isarwa Mai Sauri
Ganin cewa saurin zuwa kasuwa yana da matuƙar muhimmanci, Ansix Tech ta haɗa tsarin marufi ta atomatik cikin layin samarwa. Ana tsaftace sassan, ana duba su, kuma ana naɗe su bisa ga buƙatun abokin ciniki nan da nan bayan samarwa. Ga gidajen kyamara masu laushi, wannan galibi ya ƙunshi kwantena masu sassa daban-daban ko tiren hana lalacewa waɗanda ke hana haɗuwa da lalacewa yayin jigilar kaya. Duk kwararar masana'antu masu laushi tana ba da damar saurin juyawa, daga oda zuwa isarwa, yana tallafawa sarƙoƙin samar da kayayyaki cikin lokaci (JIT).
Shawarar Darajar: Rage Farashi Mai Kyau ga Abokin Ciniki
Babban abin da Ansix Tech ta cimma na tsawon shekaru 28 na gwaninta da kuma fasaharta ta zamani ta hanyar amfani da iskar gas, shi ne rage "tsadar farashi" ga abokan cinikinta. Ana cimma wannan ta hanyar dabarun da suka kunshi bangarori da dama:
Inganta Kayan Aiki: Ta hanyar amfani da iskar gas don ƙirƙirar sassan da ba su da ramuka, amfani da kayan yana raguwa da har zuwa 30% idan aka kwatanta da wani ɓangare mai ƙarfi, yayin da yake kiyaye ko ma ƙara taurin tsarin.
Ingancin Masana'antu: Gajerun lokutan zagayowar (godiya ga sanyayawar tsari) da kuma hanyoyin sarrafa kansa (godiya ga fitar da kayan aiki mai wayo da ƙirar ƙofa) suna rage farashin masana'anta kai tsaye. Rage lokacin zagayowar kashi 20-30% yana ƙara ƙarfin injin ƙera kayan aiki da kashi 20-30%.
Ingantaccen Aiki: Ta hanyar saka hannun jari sosai a cikin kwaikwayon farko da DFM, Ansix Tech kusan tana kawar da gwaje-gwaje masu tsada na sake fasalin mold da samarwa. Matsakaicin "nasarar farko" yana adana wa abokan ciniki lokaci da jari, yana tabbatar da cewa samfura sun isa kasuwa da sauri kuma a ƙaramin jarin farko.
Kammalawa
Ayyukan gidaje na Shark Fin da Rufi na Ansix Tech sun fi kawai labaran nasara a fannin ƙera; shaida ce ta ƙarfin injiniya na musamman. Ta hanyar haɗa kayan gyaran gas tare da sanyaya yanayi, zaɓin kayan kimiyya, da kuma tabbatar da inganci mai tsauri, kamfanin yana bai wa abokan cinikinsa babban fa'ida a gasa.
A cikin masana'antar da ƙaramin milimita zai iya nufin bambanci tsakanin hoto mai haske da wanda ba shi da haske—kuma inda ƴan daƙiƙa na lokacin zagayowar zai iya nufin miliyoyin riba—Ansix Tech yana ba da aminci da ƙima. Tare da fiye da kwata na ƙwarewa, Ansix Tech ta nuna cewa makomar kera motoci ba ta dogara ne da sabbin dabaru ba, amma a cikin inganta ƙira, kayan aiki, da tsari akai-akai. Ba wai kawai suna yin sassa ba; suna ƙirƙirar nasara.
Kamfanin Ansix Tech Ltd
Idan kuna da wasu tsare-tsare da suka shafi Shark Fin Camera Housing Gas-Assist Mold — Rufin Camera Housing Gas-Assist Molding, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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