Shark Fin Kamera Dzimba Dzinobatsira Gasi Mould — Dzimba Dzimba Dzinobatsira Gasi

Shark Fin Kamera Dzimba Dzinobatsira Gasi Mould — Dzimba Dzimba Dzinobatsira Gasi

 

Kuderedza Mutengo weChiono: Sei Ansix Kugadzira Gas-Assist Molding yeTechnology Kuri Kuchinja Shark Fin neDenga Camera Housing

Mumakwikwi emhando yepamusoro yeADAS (ADAS) uye tekinoroji yemotokari dzinozvitonga, kamera inochengeterwa makamera inopfuura kungovharwa zviri nyore. Ichinhu chinopenya chakakodzera kuchengetedza magetsi anonzwa kubva kumamiriro ekunze ukuwo chichichengetedza kugadzikana kwakasimba kuti mifananidzo ionekwe zvakajeka. Ansix Tech, nyanzvi muindasitiri yekugadzira majekiseni ane ruzivo rwemakore anopfuura makumi maviri nemasere, akatanga mapurojekiti maviri akakosha - Shark Fin Camera Housing neRoof Camera Housing - ari kuisa zviyero zvitsva zvekuvimbika uye kushanda zvakanaka kwemari. Nekushandisa advanced gas-assist Tekinoroji YekuumbaNyanzvi yezvehupfumi, Ansix Tech haisi yekugadzira zvikamu chete; imhinduro dzeinjiniya dzinoderedza zvakanyanya "mitengo yakaoma" yevatengi vayo kuburikidza nekugadzirisa zvirongwa zvekugadzira zvinhu, maitiro, uye kushanda zvakanaka.

 

Kutanga kwePurojekiti Yakarurama: Kusangana Neziso Rinoda Kushandiswa Kwemusika

Kutanga kwemapurojekiti eShark Fin neRoof Camera Housing paAnsix Tech kwakakonzerwa nechiratidzo chakajeka chemusika: vagadziri vemotokari nevatengesi vetier-one vainetseka nepfungwa yekusanzwisisana. Vaida dzimba dzemakamera dzakareruka, dzakasimba, uye dzakaoma mujometri kuti dzigare nemasensa epamusoro, asi vakatarisanawo nekumanikidzwa kukuru kwekuderedza mitengo. Nzira dzechinyakare dzekugadzira majekiseni dzaive dzekurova madziro, kunyanya nezvikamu zvakakora mumaboss ekuisa uye mbabvu dzechimiro, dzaiwanzova nemavanga ekunyura uye dzaida nguva yakawandisa yekutenderera kuti dzitonhore.

 

Ansix Tech yakaona kuti kugadzira gasi-assist injection molding ndiyo kiyi yekuvhura dambudziko iri. Kambani iyi yakaisa mapurojekiti aya kwete semaodha ekugadzira chete, asi sekubatana kweinjiniya. Kubva pakutanga, chinangwa chaive chekubatanidza maitiro ese - kubva pakugadzira ma prototypes uye kusimbiswa kwekugadzirwa kusvika pakugadzirwa kwakawanda uye kusimbiswa kwekuunganidza - kuve nechokwadi chekuti chikamu chega chega chakasangana nezvinodiwa zvakaoma. mitemo yeindasitiri yemotokari.

 

Chirongwa Chekugadzira: Kugadzira, Kutevedzera, uye Sainzi Yezvinhu

Dhizaini yeKugadzira (DFM) uye Kuongorora Kuyerera kweMould

Kune Shark Fin yakagadzirwa zvakanaka uye Roof Camera Housing yakabatana, rwendo rwakatanga kare kare simbi isati yachekwa. Mainjiniya eAnsix Tech vakatanga chikamu chekushandira pamwe chakadzika chakatarisana neDesign for Manufacturability (DFM). Maitiro aya akaongorora radius yega yega, ukobvu hwemadziro, uye shanduko muchikamu che geometry, kwete chete nekuda kwebasa rayo remhepo kana runako, asiwo maitiro ayo muchimiro.

 

Vachishandisa zvishandiso zvepamusoro zveComputer-Aided Engineering (CAE) zvakaita seAutodesk Moldflow, timu iyi yakaita Mold Flow Analysis (MFA) yakazara. Iyi digital prototyping phase yaive yakakosha. Kune Roof Camera Housing, iyo inowanzoda hwaro hwakati sandara, hwakagadzikana hwelenzi nemukati makavharwa, simulation yakafanotaura maitiro ekuzadza, zvinodiwa zvekumanikidzwa, uye nguva dzekutonhodza. Yakaona nzvimbo yakakodzera yegedhi kuti ive nechokwadi chekuti kuzadza kwakaringana, ichideredza njodzi yemitsetse yeweld inogona kukanganisa kusimba kwechimiro kana kubvumira kupinda kwehunyoro. Kune Shark Fin housing yakareba, ongororo yakatarisana nekudzivirira "kudonha" uye kuona kuti zvinhu zvinogona kuyerera zvakaenzana kuburikidza negeometry yakatetepa pasina kukonzera warpage. Maitiro aya ekuongorora epamhepo anowanzo ratidza kusvika ku90% yematambudziko ekugadzira simbi isati yachekwa, kudzivirira shanduko dzinodhura dzematurusi uye kukurumidzisa nzira yekugadzira.

 

Kusarudzwa Kwezvinhu: Kemikari Yekushanda

Kusarudzwa kwezvinhu zvakagadziriswa isarudzo ine musoro inosarudza mashandiro echikamu uye mutengo wacho. Kune zvikamu zvemotokari zvekunze zvakasangana nemwaranzi yeUV, tembiricha yakakwira, uye kukanganiswa nemuviri, chinhu chacho chinofanira kunge chisina chakashata.

 

Pamapurojekiti aya, Ansix Tech yakasarudza mamakisi chaiwo emapolymer einjiniya akagadzirirwa kushandiswa:

 

Misanganiswa yePC/ABS (Polycarbonate/Acrylonitrile Butadiene Styrene): Kune dzimba dzinoda simba guru uye dzinodzivirira kupisa, PC/ABS blends dzakaita sedziri kubva mudura rezvinhu zvinowanzo shandiswa. PC inopa kusimba uye kugadzikana kwekupisa, nepo ABS ichipa kupenya kwakanaka uye kugona kushandiswa.

 

Polyamide Yakagadzikwa Nekupisa (PA): Mukushandiswa pedyo nenzvimbo yeinjini kana muzuva rakananga, manylon akagadzikwa nekupisa (senge PA6 kana PA66 ane girazi-fiber reinforcement) anoshandiswa nekuda kwesimba rawo repamusoro remuchina uye kuramba kukwira pakupisa kwakakwira.

 

Makomputa ePolypropylene (PP) Anoyerera Nepamusoro: Kana kugadzirisa mutengo kuri iko kunonyanya kukonzera kusagadzikana kwekushanda, makomputa ePP akazadzwa netalc kana ane zvicherwa anosarudzwa. Kupisa kwavo kwakaderera kunogonesa kukurumidza nguva yekutenderera uye kuderedzwa kwesimba rekushandisa.

 

Unyanzvi hweAnsix Tech huri pakusarudza zvinhu zvisingadhuri zvakanyanya zvinokwanisa kuita basa rechikamu nenzira yakavimbika. Iyi nzira ye "value engineering" inoita kuti vatengi vasabhadhare mapolymers akawandisa, ekunze kana chinhu chakagadzirwa, chisingadhuri, chakakwana.

 

Kugadzira Chinhu Chinonyanya Kukosha Pakugadzira: Mould Inobatsira Pakugadzira Gasi

Chinhu chitsva chaicho chiri muzvirongwa izvi chiri muchimiro chacho. Kugadzira zvinhu zvinobatsira negasi kunoda kunyatsojeka kupfuura zviumbwa zvemazuva ano.

 

Kusarudzwa kweSimbi yeMould uye Magadzirirwo

Zvichienderana nekusimba kwezvinhu zvinozadzwa negirazi zvinowanzoshandiswa mudzimba idzi, kugara kwenguva refu kwechinhu ichi kwakakosha. Ansix Tech inodarika simbi yeP20 yakajairwa, ichisarudza simbi dzemidziyo dzakaomarara, dzine chrome yakawanda seH13 kana simbi dzisina ngura dzakadai se420SS dzemidziyo yepakati nepakati. Zvinhu izvi zvinopa kuomarara kwakanyanya (kazhinji 38-42 HRC), kugona kupenya zvakanaka kuti zvipedzise kugadzirwa kwekunze kwechinhu ichi, uye kuomarara kunodiwa kuti zvirambe zvichipisa kana zvinhu zvaoma.

 

Sisitimu yekubatsira negasi: Precision Pneumatics

Maitiro ekubatsira negasi anosanganisira kuzadza chikamu chemold cavity nepolymer melt, zvichiteverwa nekuisa nitrogen ine pressure yakakwira. Gasi iri, richitevera nzira isinganyanyi kupindwa nepakati pezvikamu zvinopisa uye zvakakora zvechikamu chacho, rinogadzira migero isina chinhu uku richirongedza zvinhu pamadziro emold anotonhorera.

 

Kune dzimba dzeShark Fin, tekinoroji iyi inochinja-chinja zvinhu. Inobvisa mavanga ekunyura pamusoro pekunze kwe "class A" mhiri dzemukati dzakakora - dambudziko rekushongedza iro raizoita kuti chikamu chisashande. Kune dzimba dzeRoof Camera, gas-assist inobvumira mabhosi ekuisa asina chinhu, akasimba muchimiro ayo anoderedza kushandiswa kwezvinhu uye huremu ukuwo achichengetedza kuomarara kunodiwa kuti kamera irambe yakagadzikwa zvakanaka.

 

Masisitimu Ekutonhodza Anochinja-chinja

Vachiziva kuti kutonhora kunotora kusvika 80% yenguva yekuumbwa kwejekiseni, Ansix Tech yakakoshesa kutarisirwa kwekupisa. Pamapurojekiti ese ari maviri, kambani yakagadzira nekushandisa nzira dzekutonhodza dzakafanana.

 

Kusiyana nemitsetse yekutonhodza yakacherwa yakatwasuka, nzira dze conformal dzakagadzirwa dzichishandisa 3D modeling kuti dzitevedzere contour chaiyo yemold cavity. Kune chikamu chakareba, chakatetepa seShark Fin, kuwana kutonhora kwakafanana kwakakosha kudzivirira warpage. Ansix Tech inowanzo shandisa kugadzira additives (3D printing) kugadzira mold inserts dzine nzira dzakaoma dzemukati dzinoratidza cavity geometry. Iyi innovation inochengetedza turbulent flow kuti ipfuure kupisa kwakanyanya, inoderedza nguva yekutenderera zvakanyanya, uye inoita kuti zvikamu zvienderane. Mukushandiswa kwakanyorwa, nzira iyi yakaderedza nguva yekutonhodza neinopfuura 35%.

 

Maitiro Ekubvisa Mageti uye Kubvisa Matumbu

Sisitimu yegeti yakagadzirwa zvakanaka kuti itsigire gasi. Geti rinofanira kuvharwa zvakanaka mushure mekuiswa gasi kudzivirira kuputika kwemhepo. Ansix Tech inowanzo shandisa mageti emugungwa kana emumatuneri anocheka otomatiki panguva yekubuda kwemhepo, zvichiita kuti kugadzirwa kwega kwega kuitwe otomatiki. Kune maforoma ane maburi akawanda anogadzira mhando dzeruboshwe nerudyi dzeimba, masisitimu ehot runner ane ma nozzles anodzorwa ega anochengetedza kudzora tembiricha yekunyunguduka kwacho painopinda mugomba rega rega.

 

Sisitimu yekuburitsa mweya yakagadzirwa nemapini, maoko, kana maburi akanyatsoiswa, kazhinji iine mavharuvhu emhepo kuti ipe simba rekutanga rekuputsa zvikamu zvakapfava, zvine gasi, zvichidzivirira kukanganisa panguva yekuburitsa mweya.

 

Kugona Maitiro Ekuita: Kubva Pamatambudziko Kuenda Pakuvandudza

Matambudziko Ekugadzira

Kushandura dhizaini yedhijitari kuita chishandiso chekubatsira negasi kwakazara nematambudziko. Mapini egasi, ayo nitrogen inopinzwa nawo, anofanira kuiswa zvakanaka uye kuvharwa. Zvinhu zvidiki zvemugero wegasi pachawo zvinoda michina yakasarudzika kana matekiniki eEDM. Uyezve, nguva iri pakati pekuisa purasitiki nekuisirwa gasi inofanira kudzorwa kusvika mukati mezvikamu zvesekondi.

 

Kugadzirisa Maitiro Ekugadzira Jekiseni

Kana chiumbwa chacho chaiswa mumuchina wekugadzira majekiseni wakanyatsogadzirwa (wakashongedzerwa nemabara asingaparare ekushandisa zvinhu zvakazadzwa), Ansix Tech inoshandisa misimboti ye "sainzi molding" kuti igadzire hwindo rakasimba rekuita zvinhu.

 

Kubudirira Kwekushanda: Nekushandisa optimal conformal cooling, timu yacho inonyatsonangana nekudzikisa nguva yekushanda. Kutenderera kwaimbotora masekondi makumi matanhatu kunogona kuderedzwa kusvika masekondi makumi mana, zvichireva kuwedzera kwe33% musimba pasina kuwedzera michina.

 

Kudzora Mutengo: Maitiro acho anoramba achitariswa zvichienderana nekarogota yezvikanganiso zvinogona kuitika. Kumanikidzwa kwegasi uye huwandu hwegesi zvinoteverwa nekungwarira. Zviratidzo zvekunyura zvinobviswa nekuvandudza chikamu chekurongedza gasi. Warpage inoderedzwa kuburikidza nekutonhorera kwakafanana kunosimbiswa mukufananidzira kwekupisa.

 

Kubvisa Zvisina Kunaka: Kupfura mapfupi kunogadziriswa nekutarisa kuoma kwezvinhu uye kugadzirisa tembiricha yekunyunguduka. Zviratidzo zvekutsva zvinodzivirirwa nekubuda kwemhepo kwakanyatsojeka kwechiumbwa, izvo zvinoita kuti mhepo yakavharirwa ibude sezvo gasi richibvisa purasitiki.

 

Kusimbiswa, Hunhu, uye Kutumirwa: Chivimbiso cheAnsix

Maitiro Ekusimbisa Hunhu

Hunhu hweAnsix Tech hausi hwekufunga nezveramangwana; hwakavakirwa pakuita kweizvi. Kune makamera anowanikwa, kusimbiswa kwacho kune mativi akawanda.

 

Kuongorora Nyaya Yekutanga (FAI): Mushure mekuedzwa kwekutanga kwechiumbwa, ongororo yakazara yehukuru hwechinhu ichi inoitwa uchishandisa Coordinate Measuring Machines (CMM) uye optical comparators kuona kuti zvese zvakakosha—kunyanya nzvimbo dzekuisa lenzi uye nzvimbo dzinovhara—zvinoenderana nezvinodiwa ne micron-level.

 

Kutarisa Mukati Mebasa: Masensa emukati mebasa anotarisa kumanikidzwa nekupisa, zvichipa chigunwe chedhijitari chemufananidzo wega wega. Nzira iyi inotungamirwa nedata inoenderera mberi muStatistical Process Control (SPC), uko zvinhu zvakakosha zvakaita sehuremu hwezvikamu uye zviyero zvakakosha zvinoteverwa munguva chaiyo kuti zvive nechokwadi chekuti maitiro acho anoramba akagadzikana.

 

Kuedzwa Kwebasa: Zvikamu zvemuenzaniso zvinoedzwa zvakasimba, kusanganisira kuvhunduka kwekupisa, kudedera, uye kuongororwa kwekupinda kwemvura, kuve nechokwadi chekuti zvichachengetedza midziyo yemagetsi iri mukati kwenguva refu yemotokari.

 

Kurongedza uye Kutumira Nekukurumidza

Kunzwisisa kuti kukurumidza kuenda kumusika kwakakosha, Ansix Tech inobatanidza masisitimu ekugadzira otomatiki mumutsara wekugadzira. Zvikamu zvinocheneswa, zvinoongororwa, uye zvinorongedzwa zvinoenderana nezvinodiwa nevatengi pakarepo mushure mekugadzirwa. Kune dzimba dzemakamera dzakapfava, izvi zvinowanzo sanganisira magaba akagadzirwa nemaoko kana matireyi asingachinji anodzivirira kusangana nekukuvara panguva yekufambisa. Kufamba kwese kwekugadzira kwakaonda kunogonesa nguva yekukurumidza yekuchinja, kubva pakuraira kusvika pakutumira, zvichitsigira cheni dzekutumira dzinongouya panguva chaiyo (JIT).

 

Kukosha Kwepfungwa: Kuderedza Zvikuru "Mari Dzakaoma" dzeMutengi

Kuguma kwemakore makumi maviri nemasere eruzivo rweAnsix Tech uye kugona kwayo kugadzira gasi kwakakosha kuderedza "mitengo yakaoma" yevatengi vayo. Izvi zvinoitwa kuburikidza nehurongwa hwakasiyana-siyana:

 

Kugadzirisa Zvinhu: Nekushandisa gasi-assist kugadzira zvikamu zvisina chinhu, kushandiswa kwezvinhu kunoderedzwa kusvika ku30% zvichienzaniswa nechikamu chakasimba, ukuwo kuchichengetedza kana kutowedzera kuomarara kwechimiro.

 

Kushanda Nesimba Mukugadzira: Nguva pfupi yekutenderera (nekuda kwekutonhodza kwakafanana) uye maitiro ega (nekuda kwekubuda kwemagetsi nekugadzira gedhi) zvinoderedza zvakananga mutengo wekugadzira pachikamu chimwe nechimwe. Kuderedzwa kwenguva yekutenderera ne20-30% zvinobudirira kunowedzera kugona kwe20-30% kumuchina wekuumba.

 

Unyanzvi Hwekushanda: Nekushandisa mari yakawanda mukuenzanisa kwekutanga uye DFM, Ansix Tech inobvisa mari yakawanda yekugadzirisa mold uye kuyedza kugadzira. Mwero we "kubudirira kwekutanga" unochengetedza vatengi nguva nemari, zvichiita kuti zvigadzirwa zvisvike pamusika nekukurumidza uye nekudyara kwakaderera kwekutanga.

 

Mhedziso

Mapurojekiti eAnsix Tech eShark Fin neRoof Camera Housing haasi kungogadzira nyaya dzekubudirira chete; asi anoratidza simba rehunyanzvi hweinjiniya. Nekubatanidza gasi-assist molding nekutonhodza conformal, kusarudza zvinhu zvesainzi, uye kusimbisa hunhu hwakasimba, kambani inopa vatengi vayo mukana wakakura wekukwikwidza.

 

Muindasitiri umo chikamu chidiki chemirimita chinogona kureva musiyano pakati pemufananidzo wakajeka neusina kujeka—uye apo masekondi mashoma enguva yekutenderera anogona kureva mamiriyoni epurofiti—Ansix Tech inopa kuvimbika uye kukosha. Neruzivo rwemakore anopfuura makumi maviri nemana, Ansix Tech inoratidza kuti ramangwana rekugadzira mota harisi mukugadzirisa zvinhu, asi mukugadzirisa kusingaperi kwemagadzirirwo, zvinhu, uye maitiro. Havangogadziri zvikamu chete; vanogadzira kubudirira.

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita neShark Fin Camera Housing Gas-Assist Mold — Roof Camera Housing Gas-Assist Molding, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti muite zviroto zvenyu, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO yedu, tumirai tsamba ku: stephen@ansixtech.com

 

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