Lub Tsev Yees Duab Shark Fin Gas-Assist Mould — Lub Tsev Yees Duab Ru Tsev Gas-Assist Moulding
Lub Tsev Yees Duab Shark Fin Gas-Assist Mould — Lub Tsev Yees Duab Ru Tsev Gas-Assist Moulding
Tsav Tus Nqi ntawm Kev Pom Kev: Yuav Ua Li Cas Ansix Tech's Gas-Assist Molding yog Revolutionizing Shark Fin thiab Ru Tsev Lub Koob Yees Duab Housings
Hauv kev sib tw ntawm cov tshuab pabcuam tsav tsheb siab heev (ADAS) thiab cov thev naus laus zis tsheb tsis siv neeg, lub tsev lub koob yees duab tsis yog tsuas yog ib qho chaw kaw yooj yim xwb. Nws yog ib qho khoom siv kho qhov muag uas yuav tsum tiv thaiv cov khoom siv hluav taws xob rhiab heev los ntawm cov ntsiab lus thaum tswj hwm qhov ruaj khov ntawm qhov ntev kom pom tseeb. Ansix Tech, ib tug kws tshaj lij hauv kev lag luam txhaj tshuaj molding nrog ntau tshaj 28 xyoo ntawm kev tsim khoom, tau tshaj tawm ob qhov project tseem ceeb - Shark Fin Camera Housing thiab Ru Tsev Camera Housing - uas tab tom teeb tsa cov qauv tshiab rau kev ntseeg tau thiab kev siv nyiaj txiag zoo. Los ntawm kev siv cov roj pab siab heev. Kev Siv Tshuab Mouldingkev tshawb fawb, Ansix Tech tsis yog tsuas yog tsim cov khoom xwb; nws yog cov kev daws teeb meem engineering uas txo qhov "nqi nyuaj" rau nws cov neeg siv khoom los ntawm kev ua kom zoo dua ntawm cov ntaub ntawv, cov txheej txheem, thiab kev ua haujlwm zoo.
Lub Chiv Keeb ntawm Ib Qhov Project Precision: Ua Raws Li Lub Qhov Muag Xav Tau ntawm Kev Ua Lag Luam
Qhov kev pib ntawm Shark Fin thiab Ru Tsev Lub Koob Yees Duab Vaj Tse ntawm Ansix Tech tau tsav los ntawm lub cim lag luam meej: cov chaw tsim khoom tsheb thiab cov neeg muag khoom theem ib tau tawm tsam nrog qhov tsis sib xws. Lawv xav tau cov tsev koob yees duab uas sib dua, muaj zog dua, thiab nyuaj dua hauv geometry los tso cov sensors siab heev, tab sis lawv kuj ntsib kev nyuaj siab heev los txo cov nqi. Cov txheej txheem txhaj tshuaj molding ib txwm tau ntaus phab ntsa, tshwj xeeb tshaj yog nrog cov ntu tuab hauv cov mounting bosses thiab cov qauv ribs, uas yooj yim rau cov cim dej thiab xav tau lub sijhawm voj voog ntau dhau rau kev txias.
Ansix Tech lees paub tias kev txhaj tshuaj pwm uas siv roj pab yog qhov tseem ceeb rau kev qhib qhov teeb meem no. Lub tuam txhab tau muab cov haujlwm no tso rau hauv kev txiav txim siab tsim khoom xwb, tab sis ua kev koom tes ua ke. Txij thaum pib, lub hom phiaj yog kom nthuav dav tag nrho cov txheej txheem - los ntawm kev tsim qauv thiab kev lees paub kev tsim khoom mus rau kev tsim khoom loj thiab kev lees paub kev sib dhos - xyuas kom meej tias txhua yam khoom ua tau raws li qhov kev cai nruj. cov qauv ntawm kev lag luam tsheb.
Daim Qauv Npaj Txhij: Tsim, Ua Qauv Sim, thiab Kev Tshawb Fawb Txog Khoom Siv
Tsim rau Kev Tsim Khoom (DFM) thiab Kev Tshawb Fawb Txog Kev Ua Pwm
Rau ob qho tib si Shark Fin thiab lub Roof Camera Housing uas muaj cov qauv sib xyaw ua ke, txoj kev taug kev tau pib ntev ua ntej cov hlau raug txiav. Ansix Tech cov engineers tau pib ua haujlwm sib koom tes tob tob uas tsom mus rau Kev Tsim Khoom Siv (DFM). Cov txheej txheem no tau tshuaj xyuas txhua lub vojvoog, phab ntsa tuab, thiab kev hloov pauv hauv qhov geometry ntawm qhov chaw, tsis yog rau nws txoj haujlwm aerodynamic lossis aesthetic xwb, tab sis rau nws tus cwj pwm hauv pwm.
Siv cov cuab yeej siv Computer-Aided Engineering (CAE) zoo li Autodesk Moldflow, pab neeg tau ua qhov kev tshuaj xyuas Mold Flow Analysis (MFA). Lub sijhawm tsim qauv digital no yog qhov tseem ceeb heev. Rau Lub Tsev Koob Yees Duab Ru Tsev, uas feem ntau xav tau lub hauv paus tiaj tus, ruaj khov rau lub lens thiab sab hauv kaw, qhov kev sim ua kwv yees cov qauv sau, qhov yuav tsum tau ua kom siab, thiab lub sijhawm txias. Nws tau txheeb xyuas qhov chaw zoo tshaj plaws kom ntseeg tau tias muaj kev sau sib npaug, txo qhov kev pheej hmoo ntawm cov kab vuam uas yuav ua rau muaj kev puas tsuaj rau cov qauv lossis tso cai rau cov dej noo nkag. Rau lub tsev Shark Fin ntev, qhov kev tshuaj xyuas tau tsom mus rau kev tiv thaiv "jetting" thiab xyuas kom meej tias cov khoom siv tuaj yeem ntws sib npaug los ntawm cov duab geometry yam tsis ua rau warpage. Cov txheej txheem txheeb xyuas virtual no feem ntau txheeb xyuas txog li 90% ntawm cov teeb meem tsim khoom ua ntej txiav cov hlau, zam kev hloov kho cov cuab yeej kim thiab ua kom txoj hauv kev mus rau kev tsim khoom sai dua.
Kev Xaiv Khoom Siv: Kev Tshawb Fawb Txog Kev Ua Tau Zoo
Kev xaiv cov khoom siv raw yog qhov kev txiav txim siab zoo uas txiav txim siab qhov ua tau zoo thiab tus nqi ntawm qhov khoom. Rau cov khoom siv sab nraud ntawm lub tsheb uas raug rau UV hluav taws xob, qhov kub thiab txias heev, thiab kev cuam tshuam lub cev, cov khoom siv yuav tsum zoo tag nrho.
Rau cov haujlwm no, Ansix Tech tau xaiv cov qib tshwj xeeb ntawm cov polymers engineering uas tsim los rau daim ntawv thov:
PC/ABS Sib Xyaws (Polycarbonate/Acrylonitrile Butadiene Styrene): Rau cov tsev uas xav tau lub zog cuam tshuam siab thiab tiv taus cua sov, PC/ABS sib xyaw zoo li cov los ntawm cov ntaub ntawv khoom siv feem ntau yog qhov nyiam. Lub PC muab kev tawv thiab kev ruaj khov thermal, thaum ABS pab txhawb qhov chaw tiav thiab ua tiav zoo heev.
Polyamide Uas Ruaj Khoov (PA): Hauv cov ntawv thov ze ntawm lub cav lossis hauv tshav ntuj ncaj qha, cov nylons uas ruaj khoov (xws li PA6 lossis PA66 nrog cov iav fiber ntxiv) yog siv rau lawv lub zog zoo dua thiab tiv taus kev nkag mus rau hauv qhov kub siab.
Cov Tshuaj Polypropylene (PP) Uas Muaj Kev Nqus Tau Zoo: Qhov twg kev txhim kho tus nqi yog qhov tseem ceeb tshaj plaws yam tsis muaj kev txo qis kev ua tau zoo, cov tshuaj PP uas muaj talc lossis cov tshuaj uas muaj minerals raug xaiv. Lawv qhov kub ua haujlwm qis dua ua rau lub sijhawm voj voog sai dua thiab txo kev siv hluav taws xob.
Ansix Tech txoj kev txawj ntse yog xaiv cov khoom siv pheej yig tshaj plaws uas muaj peev xwm ua tiav qhov kev ua haujlwm ntawm qhov khoom. Txoj kev "tsim kho kom muaj nqis" no ua kom cov neeg siv khoom tsis them rau cov polymers uas tau teev tseg ntau dhau, txawv txawv thaum cov khoom sib xyaw uas tsim tshwj xeeb thiab pheej yig txaus.
Kev Tsim Kho Lub Plawv ntawm Kev Tsim Khoom: Lub Pwm Pab Roj
Qhov kev tsim kho tshiab tiag tiag hauv cov haujlwm no yog nyob rau hauv pwm nws tus kheej. Kev pwm uas siv roj pab xav tau qib kev ua kom raug uas cov pwm ib txwm ua tsis tau.
Kev Xaiv Hlau Pwm thiab Kev Tsim Kho Vaj Tse
Vim tias cov khoom siv uas muaj iav feem ntau siv rau hauv cov tsev no muaj qhov sib txhuam, qhov ua tau pwm yog qhov tseem ceeb heev. Ansix Tech txav mus dhau tus qauv P20 steel, xaiv cov hlau ua ntej-tawv, cov hlau chrome siab xws li H13 lossis cov hlau tsis xeb xws li 420SS rau cov tub ntxhais thiab cov qhov. Cov ntaub ntawv no muaj qhov nyuaj tshwj xeeb (feem ntau yog 38-42 HRC), kev ua kom zoo nkauj rau kev ua tiav qhov chaw tiav ntawm sab nraud, thiab qhov tawv uas xav tau los tiv taus kev hloov pauv thermal ntawm kev tsim khoom ntau.
Lub Tshuab Pab Cuam Roj: Precision Pneumatics
Cov txheej txheem pab txhawb nqa roj suav nrog kev sau ib feem ntawm lub pwm qhov nrog cov polymer yaj, tom qab ntawd txhaj cov nitrogen siab. Cov roj, ua raws li txoj kev tsis kam tsawg tshaj plaws los ntawm cov ntu kub dua, tuab dua ntawm qhov, tsim cov kwj deg thaum ntim cov khoom tawm tsam cov phab ntsa pwm txias dua.
Rau lub tsev Shark Fin, cov thev naus laus zis no yog qhov hloov pauv loj heev. Nws tshem tawm cov cim ntawm qhov dej ntawm sab nraud "chav kawm A" qhov chaw uas nyob ib sab ntawm cov tav sab hauv tuab - qhov tsis zoo uas yuav ua rau ib feem tsis muaj txiaj ntsig. Rau Lub Tsev Koob Yees Duab Ru Tsev, cov roj-pab txhawb nqa tso cai rau cov pob zeb, cov qauv zoo uas txo cov khoom siv thiab qhov hnyav thaum tswj hwm qhov nruj uas xav tau los khaws lub koob yees duab kom zoo meej.
Cov Tshuab Txias Tshiab
Nkag siab tias kev txias siv txog li 80% ntawm lub sijhawm txhaj tshuaj molding, Ansix Tech tau muab qhov tseem ceeb rau kev tswj hwm thermal. Rau ob qho project, lub tuam txhab tau tsim thiab siv cov conformal cooling channels.
Tsis zoo li cov kab txias ncaj nraim, cov channel conformal yog tsim los ntawm kev siv 3D modeling los ua raws li qhov contour ntawm lub pwm qhov. Rau ib qho ntev, nyias nyias zoo li Shark Fin, kev ua kom txias sib npaug yog qhov tseem ceeb kom tiv thaiv kev warpage. Ansix Tech feem ntau siv cov khoom tsim khoom ntxiv (3D luam ntawv) los tsim cov pwm ntxig nrog cov dej hauv sab hauv uas zoo ib yam li cov qauv ntawm lub qhov. Qhov kev tsim kho tshiab no tswj cov dej ntws turbulent rau qhov hloov pauv cua sov siab tshaj plaws, txo cov sijhawm voj voog zoo kawg nkaus, thiab ua kom muaj qhov sib xws. Hauv cov ntawv thov sau tseg, txoj hauv kev no tau txo lub sijhawm txias ntau dua 35%.
Cov Tswv Yim Gating thiab Ejection
Lub kaw lus rooj vag tau tsim los ua tib zoo los txhawb kev pab roj. Lub rooj vag yuav tsum kaw zoo kawg nkaus tom qab txhaj roj kom tiv thaiv kev tawg rov qab. Ansix Tech feem ntau siv cov rooj vag hauv qab dej lossis qhov av uas txiav tau thaum lub sijhawm tso tawm, ua rau muaj kev tsim khoom tsis siv neeg. Rau cov pwm ntau qhov chaw tsim cov qauv sab laug thiab sab xis ntawm lub tsev, cov kab ke khiav kub nrog cov nozzles tswj tau tus kheej tswj hwm qhov kub ntawm cov yaj thaum nws nkag mus rau hauv txhua qhov chaw.
Lub kaw lus ejection yog tsim los nrog cov ejector pins, tes tsho, lossis hniav uas tau muab tso rau qhov tseeb, feem ntau suav nrog cov pa poppet valves los muab lub zog tawg thawj zaug rau cov khoom me me, cov roj-channeled, tiv thaiv kev cuam tshuam thaum lub sijhawm ejection.
Kev Tswj Xyuas Cov Txheej Txheem: Los Ntawm Kev Sib Tw Mus Rau Kev Txhim Kho
Kev Sib Tw Tsim Khoom
Kev txhais cov qauv tsim digital mus rau hauv lub cuab yeej siv rau kev pab roj yog fraught nrog cov teeb meem. Cov roj pins, uas cov nitrogen raug txhaj tshuaj, yuav tsum tau muab tso rau qhov chaw thiab kaw kom raug. Cov yam ntxwv me me ntawm cov roj channel nws tus kheej xav tau kev siv tshuab tshwj xeeb lossis EDM cov txheej txheem. Ntxiv mus, lub sijhawm ntawm kev txhaj tshuaj yas thiab kev txhaj tshuaj roj yuav tsum tau tswj kom tsis pub dhau ib feem ntawm ib pliag.
Kev Txhim Kho Cov Txheej Txheem Txhaj Tshuaj Molding
Thaum cov pwm raug teeb tsa rau hauv lub tshuab txhaj tshuaj pwm siab (nruab nrog cov thoob uas tsis yooj yim hnav rau cov khoom ntim), Ansix Tech siv cov ntsiab cai "kev txhaj tshuaj pwm" los tsim kom muaj lub qhov rais txheej txheem ruaj khov.
Kev Ua Haujlwm Zoo: Los ntawm kev siv qhov kev ua kom txias zoo tshaj plaws, pab neeg no tsom mus rau kev txo lub sijhawm ua haujlwm. Lub sijhawm ua haujlwm uas ib zaug siv sijhawm 60 vib nas this yuav raug txo kom txog 40 vib nas this, uas yog qhov nce 33% ntawm lub peev xwm yam tsis tas ntxiv cov tshuab.
Kev Tswj Tus Nqi: Cov txheej txheem raug saib xyuas tas li ntawm cov ntawv teev cov teeb meem uas yuav tshwm sim. Lub zog ntawm cov roj thiab qhov ntim tau raug taug qab zoo. Cov cim ntawm lub dab dej raug tshem tawm los ntawm kev ua kom zoo dua ntawm theem ntim roj. Kev ua kom tsis muaj zog raug txo kom tsawg los ntawm kev txias sib xws uas tau lees paub hauv kev sim ua kom sov.
Kev Tshem Tawm Qhov Tsis Zoo: Kev daws teeb meem luv luv yog los ntawm kev xyuas kom cov khoom qhuav thiab kho qhov kub ntawm cov yas. Cov cim kub hnyiab raug tiv thaiv los ntawm kev tso pa tawm ntawm cov pwm, uas tso cai rau cov cua uas raug kaw kom tawm thaum cov pa roj hloov chaw cov yas.
Kev lees paub, Qhov zoo, thiab kev xa khoom: Ansix Assurance
Cov Txheej Txheem Txheeb Xyuas Qhov Zoo
Qhov zoo ntawm Ansix Tech tsis yog qhov xav tom qab; nws yog tsim los rau hauv cov txheej txheem. Rau cov koob yees duab, qhov kev lees paub yog ntau txheej.
Kev Tshuaj Xyuas Khoom Siv Thawj Zaug (FAI): Tom qab kev sim pwm thawj zaug, kev tshuaj xyuas qhov ntev tag nrho yog ua tiav los ntawm kev siv Cov Tshuab Ntsuas Sib Koom Tes (CMM) thiab cov khoom sib piv kho qhov muag kom paub tseeb tias txhua yam tseem ceeb - tshwj xeeb tshaj yog cov nto lens mounting thiab sealing grooves - ua raws li cov lus qhia micron-level.
Kev Soj Ntsuam Hauv Txheej Txheem: Cov sensors hauv pwm saib xyuas qhov siab thiab qhov kub, muab cov ntiv tes digital rau txhua qhov txhaj tshuaj. Txoj hauv kev tsav los ntawm cov ntaub ntawv no pub rau hauv Kev Tswj Xyuas Txheej Txheem Txheeb Cais (SPC), qhov twg cov hloov pauv tseem ceeb xws li qhov hnyav ntawm ib feem thiab qhov loj me tseem ceeb raug taug qab hauv lub sijhawm tiag tiag kom ntseeg tau tias cov txheej txheem tseem ruaj khov.
Kev Ntsuas Kev Ua Haujlwm: Cov khoom piv txwv raug kuaj xyuas kom zoo, suav nrog kev poob siab thaum tshav kub, kev co, thiab kev txheeb xyuas dej nkag, kom ntseeg tau tias lawv yuav tiv thaiv cov khoom siv hluav taws xob rhiab heev sab hauv mus tas li ntawm lub tsheb.
Ntim Khoom thiab Xa Khoom Sai
Nkag siab tias qhov ceev ceev mus rau kev lag luam yog qhov tseem ceeb, Ansix Tech koom ua ke cov txheej txheem ntim khoom tsis siv neeg rau hauv cov kab ntau lawm. Cov khoom raug ntxuav, tshuaj xyuas, thiab ntim raws li cov neeg siv khoom xav tau tam sim ntawd tom qab tsim khoom. Rau cov koob yees duab zoo nkauj, qhov no feem ntau cuam tshuam nrog cov thawv tsim tshwj xeeb lossis cov tais tiv thaiv hluav taws xob uas tiv thaiv kev sib cuag thiab kev puas tsuaj thaum thauj mus los. Tag nrho cov txheej txheem tsim khoom lean ua rau lub sijhawm tig rov qab sai, los ntawm kev txiav txim mus rau kev xa khoom, txhawb nqa cov saw hlau xa khoom raws sijhawm (JIT).
Lub Tswv Yim Txog Tus Nqi: Txo Cov Nqi "Nyiaj Txiag" Rau Cov Neeg Siv Khoom Kom Tsawg
Qhov ua tiav ntawm Ansix Tech 28 xyoo ntawm kev paub dhau los thiab nws cov peev xwm ua kom muaj roj-pab molding yog qhov txo qis ntawm "cov nqi nyuaj" rau nws cov neeg siv khoom. Qhov no ua tiav los ntawm ntau txoj kev npaj:
Kev Txhim Kho Cov Khoom Siv: Los ntawm kev siv roj-pab los tsim cov ntu hollow, kev siv cov khoom siv raug txo kom txog li 30% piv rau ib qho khoom khov kho, thaum tswj lossis txawm tias ua kom cov qauv ruaj khov.
Kev Ua Haujlwm Zoo: Lub sijhawm luv dua ntawm lub voj voog (ua tsaug rau kev txias conformal) thiab cov txheej txheem tsis siv neeg (ua tsaug rau kev tso tawm ntse thiab kev tsim lub rooj vag) ncaj qha txo cov nqi tsim khoom ib feem. Kev txo lub sijhawm voj voog 20-30% zoo ntxiv 20-30% ntau dua rau lub tshuab molding.
Kev Ua Haujlwm Zoo Tshaj Plaws: Los ntawm kev nqis peev ntau rau hauv kev sim ua ntej thiab DFM, Ansix Tech yuav luag tshem tawm cov pwm rov ua dua tshiab thiab kev sim ntau lawm kim heev. Tus nqi "kev vam meej thawj zaug" txuag cov neeg siv khoom ob lub sijhawm thiab peev, ua kom ntseeg tau tias cov khoom lag luam tawm hauv khw sai dua thiab ntawm kev nqis peev pib qis dua.
Xaus lus
Ansix Tech cov phiaj xwm Shark Fin thiab Ru Tsev Lub Koob Yees Duab Vaj Tse tsis yog tsuas yog cov dab neeg ua tiav ntawm kev tsim khoom xwb; lawv yog ib qho pov thawj rau lub zog ntawm kev tsim kho tshwj xeeb. Los ntawm kev koom ua ke cov roj-pab molding nrog conformal txias, kev xaiv cov khoom siv tshawb fawb, thiab kev lees paub zoo, lub tuam txhab muab rau nws cov neeg siv khoom nrog qhov sib tw tseem ceeb.
Hauv kev lag luam uas ib feem me me ntawm ib millimeter tuaj yeem txhais tau tias qhov sib txawv ntawm daim duab meej thiab daim duab tsis meej - thiab qhov twg ob peb vib nas this ntawm lub sijhawm voj voog tuaj yeem txhais tau tias muaj ntau lab nyiaj tau los - Ansix Tech muab kev ntseeg siab thiab tus nqi. Nrog ntau tshaj ib feem plaub ntawm kev paub dhau los, Ansix Tech qhia tau hais tias yav tom ntej ntawm kev tsim khoom tsheb tsis yog nyob rau hauv kev txiav cov ces kaum, tab sis nyob rau hauv kev ua kom zoo tshaj plaws ntawm kev tsim qauv, cov ntaub ntawv, thiab cov txheej txheem. Lawv tsis yog tsuas yog ua cov khoom; lawv tsim kev vam meej.
Ansix Tech Co Ltd
Yog tias koj muaj tej phiaj xwm ntsig txog Shark Fin Camera Housing Gas-Assist Mould — Ru tsev Camera Housing Gas-Assist Molding, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav tig koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv: stephen@ansixtech.com
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