Tarin ƙashin macijin bakin ƙarfe
Tarin ƙashin macijin bakin ƙarfe
Kwarewa a Haɗin Kai na Micro: Yadda ake Amfani da shi Ansix Fasaha tana Injiniyanci Makomar Masana'antar Haɗa Ƙashi na Maciji Bakin Karfe
SHENZHEN, CHINA – A cikin duniyar da ke ci gaba da bunƙasa a fannin kera na'urorin likitanci, wasu daga cikin manyan ƙalubalen injiniyanci suma sun fi ƙanƙanta. Akwai wani muhimmin ɓangare a cikin ƙarshen na'urar endoscope ta zamani, bronchoscope, ko gastroscope wanda aikinsa zai iya tantance nasara ko gazawar aikin da ba shi da wani tasiri: "ƙashin maciji." Wannan kashin baya mai sassauƙa, mai sassauƙa, wanda a al'ada yake haɗuwa da ƙananan hanyoyin haɗin ƙarfe, dole ne ya lanƙwasa daidai, yana da fiber optics masu laushi da kuma Tuƙi wayoyi, kuma suna jure wahalhalun tsaftacewa - duk a cikin diamita na milimita kaɗan.
Shekaru da dama, samar da waɗannan abubuwan ya kasance fannin kera na'urori na musamman masu inganci. Amma yayin da kasuwar kiwon lafiya ta duniya ke canzawa zuwa ga na'urori masu amfani da su ɗaya don kawar da haɗarin gurɓatawa, buƙatar ta yi tashin gwauron zabi - kamar yadda ake buƙatar juyin juya halin masana'antu. Ana sa ran kasuwar na'urorin endoscopes masu zubar da su kaɗai za ta girma daga dala biliyan 2.6 zuwa sama da dala biliyan 5.6 a cikin shekaru masu zuwa. A cikin wannan sabon yanayi, kera ƙarfe na gargajiya galibi yana da jinkiri kuma yana da tsada sosai don biyan buƙatun na'urorin da za a zubar.
Shiga Ansix Tech Limited. Tare da sama da shekaru 28 na ƙwarewar masana'antu da kuma fayil ɗin kayan ƙira sama da 30,000, Ansix Tech ta sanya kanta a sahun gaba a wannan sauyi. Duk da cewa masana'antar sau da yawa tana tattauna sauyawa zuwa injiniyan robobi don waɗannan abubuwan haɗin, ƙwarewar Ansix Tech tana cikin ƙwarewar ƙarshen mafi wahala na bakan: Haɗin Ƙashin Maciji na Bakin Karfe. Ta hanyar amfani da ingantaccen Molding na Injection Metal (MIM) da daidaito. Yawan ƙirƙirowa dabarun zamani, Ansix Tech tana magance matsalar masana'antar likitanci ta zamani: yadda ake samar da cikakken daidaito, babban sikelin aiki, rage farashi mai tsauri, da kuma amincin ƙarfe a lokaci guda.
Wannan labarin yana ba da cikakken bayani game da tsarin Ansix Tech daga ƙarshe zuwa ƙarshe don Haɗa Ƙasusuwan Maciji na Bakin Karfe. Tun daga farkon fitowar wani aiki da tabbatar da ƙira tare, ta hanyar ƙalubalen ƙera mold da kimiyyar kayan aiki, zuwa matakai na ƙarshe na sarrafa inganci da isar da sauri, muna bincika yadda Ansix Tech ba wai kawai ke ƙera sassa ba, har ma yana ƙirƙirar fa'ida mai kyau ga abokan cinikinta.
Kashi na I: Asalin Daidaito - Ƙaddamar da Aiki da Haɗin gwiwar Injiniyanci
Tafiyar Haɗa Kashin Maciji Bakin Karfe a Ansix Tech ba ta fara ne a kan shago ba, amma a fannin injiniyan haɗin gwiwa na zamani. Kamfanin yana aiki ne bisa falsafar "injiniya ta haɗin gwiwa", yana gayyatar abokan ciniki su yi haɗin gwiwa daga matakin manufar. Wannan muhimmin bambanci ne daga dangantakar dillalai ta gargajiya da abokin ciniki; maimakon kawai ginawa don bugawa, Ansix Tech tana ginawa bisa manufa.
Daga Tsarin Zane zuwa Tsarin Kera (DFM)
Idan abokin ciniki ya kusanci Ansix Tech da ra'ayin sabon na'urar endoscope mai zubar da jini ko kuma buƙatar sake yin amfani da kayan aikin da ake amfani da su don zubar da jini, tsarin zai fara ne da bincike mai tsauri na Tsarin Masana'antu (DFM). Ga ƙashin macijin bakin ƙarfe, wanda galibi yana da kauri na bango wanda aka auna a cikin goma na milimita da hinges waɗanda dole ne su lanƙwasa ba tare da karyewa ba, DFM ba abin jin daɗi ba ne - dole ne.
Ƙungiyar injiniya ta Ansix Tech, wacce ta ƙunshi masu ƙira sama da 200, tana bincika samfurin 3D na abokin ciniki. Suna bincika kowace siffa don gano matsalolin ƙera. Shin kusurwar da aka zana ta isa ta fitar da ƙurar? Shin za a iya inganta kauri na bango don tabbatar da cikakken cike foda na ƙarfe yayin allura? Shin za a iya haɗa abubuwa da yawa zuwa ɓangaren MIM guda ɗaya don kawar da haɗakar ta biyu? Ta hanyar amsa waɗannan tambayoyin da wuri, Ansix Tech tana taimaka wa abokan ciniki su rage lokacin haɗawa har zuwa 40% da farashin kayan aiki da kashi 5-18% kafin a narke oza ɗaya na ƙarfe.
Tabbatar da Tsarin Kwaikwayo
Bayan nazarin DFM, ƙirar ta shiga cikin tushen gwaji na kama-da-wane na Nazarin Gudun Mold (MFA). Ta amfani da software na CAE mai ci gaba, Ansix Tech tana kwaikwayon allurar cakuda mai ɗaure ƙarfe-polymer (abincin abinci) a cikin ramin mold. Wannan samfurin dijital yana da mahimmanci ga yanayin ƙashin maciji, waɗanda suka shahara da wahalar cikawa saboda dogayen hanyoyin kwararar su.
Kwaikwayon yana annabta tsarin cikawa, yana gano layukan walda masu yuwuwa inda gaba da gaba ke haɗuwa (wanda zai iya zama wuraren rauni na tsari), kuma yana gano tarkon iska wanda zai iya haifar da gurɓataccen abu a cikin ƙarfe mai narkewa. Ga ƙashin macijin bakin ƙarfe, inda ɓangaren ƙarshe dole ne ya kasance mai kauri 100% kuma babu lahani, wannan matakin yana rage lokacin haɓakawa har zuwa 30% kuma yana hana mummunan farashin sake yin aikin ƙarfe mai tauri.
Kashi na II: Zuciyar Ma'anar - Tsarin Motsa Jiki da Kera Module Mai Daidaito
Idan ƙashin maciji shine zuciyar endoscope, mold shine zuciyar samar da ƙashin maciji. Don Molding na Allurar Karfe, mold ɗin ya fi rikitarwa fiye da na robobi na yau da kullun. Dole ne ya jure matsin lamba mai yawa, abubuwan da ke lalata ƙarfe da polymer, da yanayin zafi mai tsanani a lokacin zagayowar ƙera mold. Hanyar Ansix Tech ta tsara da ƙera mold shine inda ƙwarewarsu ta shekaru 28 ta zama mai mahimmanci.
Tsarin: Muhimmancin Tsarin Mold
Tsarin ƙashin macijin Bakin Karfe yana buƙatar kulawa ta musamman ga cikakkun bayanai. Manufar ita ce ƙirƙirar kayan aiki wanda zai iya samar da dubban sassa masu kama da juna, waɗanda ba su da lahani (ɓangaren kafin a yi musu siminti) dare da rana.
Tsarin Ƙofa da Na'urar Gudu: Wurin da abincin ke shiga cikin ramin mold - ƙofar - yana da matuƙar muhimmanci. Ga ƙasusuwan maciji, injiniyoyin Ansix Tech galibi suna amfani da tsarin ruwan zafi don rage sharar kayan aiki da kuma tabbatar da yanayin zafi mai narkewa. Ana zaɓar wurin ƙofar da kyau bisa ga binciken kwararar mold na baya don tabbatar da daidaiton cika fasalin hinges mai rikitarwa ba tare da ƙirƙirar alamun ruwa ko kwarara ba.
Tsarin Sanyaya: A cikin ƙera allura, sanyaya yawanci yana ɗaukar kashi 70-80% na jimlar lokacin zagayowar. A cikin MIM, ingantaccen sanyaya yana da mahimmanci don hana ɓangaren "kore" ya karkace kafin ya taurare. Ansix Tech yana amfani da ƙirar tashar sanyaya ta zamani. Ba kamar layin sanyaya na gargajiya ba, sanyaya ta conformal tana amfani da tashoshi waɗanda ke bin ainihin siffar ramin ƙashin maciji. Sau da yawa ana ƙera su ta amfani da bugu na ƙarfe na 3D, waɗannan tashoshi suna fitar da zafi daidai gwargwado da sauri, suna rage lokutan zagayowar har zuwa 30% kuma suna tabbatar da daidaiton yawan sassan.
Tsarin Fitar da Kashi: Tsarin ƙashin maciji mai laushi, tare da siririn hanyoyin haɗinsa da ƙananan ramuka, yana da matuƙar sauƙin lalacewa yayin fitar da shi. Ansix Tech yana tsara daidaito, jerin fitar da kai ta atomatik ta amfani da fil da hannayen riga da aka sanya a hankali. Ana ƙididdige lokaci da ƙarfi a hankali don tura ɓangaren daga cikin mold ba tare da haifar da damuwa ko ɓarna ba.
Crucible: Kalubalen Kera Mold
Gina mold shine inda ka'ida ta haɗu da gaskiya. Juriyar da ake buƙata don mold na ƙashin maciji yana da matuƙar wahala, sau da yawa yana buƙatar daidaito tsakanin ±0.002mm akan mahimman siffofi. Cimma wannan yana buƙatar tsarin ƙera matakai da yawa:
Injin CNC Mai Sauri Mai Sauri: Don manyan faranti na mold da manyan fasaloli.
Injin Fitar da Kashi na Wutar Lantarki (EDM): Ana amfani da shi don ƙona yanayin ƙashin maciji mai rikitarwa cikin ramin mold tare da daidaiton matakin micron. Ana amfani da Sinker EDM don ramukan makafi, yayin da Wire EDM ke yanke kayan da suka taurare don abubuwan da ke da juriya mai ƙarfi.
Injin Graphite Electrode: Siffofin rami masu rikitarwa galibi suna buƙatar electrodes na graphite, waɗanda dole ne a haɗa su da madubi don tabbatar da cewa ramin ƙarfe na ƙarshe yana da saman da babu matsala.
Kashi na Baya: Zaɓin Kayan Moda
Zaɓin ƙarfe don mold shine yanke shawara mai mahimmanci don daidaita tauri, juriyar lalacewa, da farashi. Don samar da ƙasusuwan maciji masu yawa na bakin ƙarfe, abincin da aka ciyar yana da ƙarfi. Ansix Tech yawanci yana zaɓar ƙarfe masu aiki kamar H13 ko 2344 saboda tauri da juriya ga gajiyar zafi. Ga ramukan da ke buƙatar gogewa mai kyau don tabbatar da sakin sassa masu santsi, ana amfani da kayan kamar Bakin Karfe 420 (SS420) don juriyar tsatsa da ikon ɗaukar madubi. Waɗannan kayan suna fuskantar hanyoyin magance zafi na zamani don cimma tauri na tsakiya yayin da suke hana tsagewa.
Sashe na III: Alchemy na Karfe - Kimiyyar Kayan Aiki da Gina Allura
"Taron Kashi na Maciji Bakin Karfe" ba daidai ba ne idan aka ɗauka cewa an ƙera shi ne daga wani abu mai ƙarfi. A Ansix Tech, waɗannan abubuwan an haife su ne a matsayin foda mai kyau na ƙarfe, yawanci 17-4 PH (Tsaftace Tsabtace Ruwa) ko kuma ƙarfe mai nauyin lita 316.
Kayan Danye: Halayen Foda na MIM
PH 17-4: Wannan shine aikin ƙasusuwan maciji da ke buƙatar ƙarfi mai yawa, tauri, da juriya ga tsatsa. Ana iya magance shi da zafi bayan an yi masa siminti don samun ƙarfin tauri fiye da 1,100 MPa, wanda hakan ya sa ya dace da siririn maƙallan da ke ɗauke da kaya na injin sitiyari.
316L: An fifita shi saboda juriyar tsatsa da kuma juriyar halittu, ana yawan zabar 316L don abubuwan da za su yi hulɗa da ruwan jiki na dogon lokaci. Yana ba da kyakkyawan sassauci, wanda yake da mahimmanci ga sassan da dole ne su lanƙwasa akai-akai ba tare da taurarewa ko gazawa ba.
Ana haɗa waɗannan foda da wani abu mai ɗaure abubuwa da yawa (yawanci kakin zuma da polymers) don ƙirƙirar abincin da aka ciyar da su - wani abu da ke aiki kamar filastik yayin ƙera allura amma yana riƙe da halayen ƙarfe bayan an cire abin ɗaure.
Gauntlet na Tabbatarwa da Injection Molding
Siffanta allurar don ƙirƙirar ɓangaren "kore" rawa ce mai laushi. Sigogin tsari - zafin jiki, saurin allura, matsin lamba, da lokacin riƙewa - dole ne su kasance daidai gwargwado.
Kalubalen: Idan saurin allurar ya yi jinkiri sosai, siririn bangon ƙashin macijin ba zai cika gaba ɗaya ba. Idan ya yi sauri sosai, abincin da aka ci zai iya tashi ya haifar da damuwa a ciki ko kuma lahani na "flow flow". Babban ƙarfin zafin da ke cikin haɗin ƙarfe da polymer yana nufin yana sanyaya kuma ya taurare da sauri fiye da filastik, yana buƙatar kulawa ta musamman don guje wa "shots na gajere."
Inganta Tsarin Aiki: Ansix Tech tana amfani da Tsarin Gwaje-gwaje (DOE) don tantance madaidaicin tsarin aiki a kimiyance. Ta hanyar canza sigogi na tsari, suna gano saitunan da ke samar da mafi girman yawa da kuma mafi daidaiton yanayin aiki a cikin ɓangaren kore. Wannan hanyar kimiyya ita ce mabuɗin sarrafa farashi. Rage lokacin sanyaya daga daƙiƙa 30 zuwa 25, misali, na iya haɓaka fitarwa da kashi 20% yayin da rage amfani da makamashi, yana rage farashin kowane ɓangare kai tsaye.
Bayan allura, sassan suna motsawa zuwa cirewa (cire sinadarai ko zafi na mafi yawan mannewar) sannan a ƙarshe zuwa yin sintering. Ana sanya sassan a cikin tanderu masu zafi, inda ake dumama su zuwa inda za su narke (yawanci sama da 1,300°C ga ƙarfe). A ƙarƙashin ingantaccen iko na yanayi, ana fitar da sauran mannewar, kuma ƙwayoyin ƙarfe marasa ƙarfe suna haɗuwa tare ta hanyar yaduwar atomic. Sassan suna raguwa daidai gwargwado (da kusan 15-20%) don su zama cikakken ƙarfe mai kauri da ƙarfi.
Kashi na IV: Shawarar Darajar - Magance Matsaloli, Rage Farashi, Tabbatar da Isarwa
Ga abokan cinikin Ansix Tech—manyan kamfanonin OEM na likitanci da ke fafutukar kawo na'urorin endoscopes da za a iya zubar da su kasuwa—maganin fasaha na MIM yana da amfani kawai idan yana magance matsalolin kasuwanci na gaske.
Magance Matsalar Kuɗi Mai Wuya
Babban abin da ke kawo cikas ga amfani da na'urorin endoscopes da ake amfani da su a zahiri shi ne farashi mai tsada. Ana iya rage girman na'urar daukar hoto da za a iya sake amfani da ita, duk da tsadar farashinta na farko, ta hanyar ɗaruruwan hanyoyin aiki. Dole ne na'urar daukar hoto da za a iya amfani da ita ta kasance mai arha don a jefar da ita bayan amfani ɗaya.
Nan ne Ansix Tech ke samar da mafi mahimmancin darajarta. Ta hanyar sauya kayan haɗin bakin ƙarfe masu rikitarwa daga kayan aikin da aka yi da injina zuwa MIM, suna taimaka wa abokan ciniki rage tsadar kayayyakinsu sosai.
Inganta Kayan Aiki: Sarrafa ƙashin maciji daga cikin ƙashin da aka yi da ƙarfe mai ƙarfi zai iya ɓatar da kashi 80% ko fiye na ƙarfe mai tsada a matsayin swarf. MIM tana amfani da kusan kashi 100% na kayan, tana sanya shi ne kawai a inda ake buƙata.
Ingancin Tsarin Aiki: Haɗa kayan aiki masu sassa da yawa zuwa ɓangaren MIM guda ɗaya yana kawar da ayyuka da yawa na biyu kamar walda, riveting, da haɗa hannu.
Sauyawar Modulation: Da zarar an daidaita mold ɗin, tsarin zai iya maimaitawa sosai. Mashin MIM guda ɗaya zai iya samar da dubban sassa a kowace rana, wanda hakan zai rage farashin na'urar zuwa ƙaramin madadin da aka yi amfani da shi a injin.
Tsarin ingantawa na Ansix Tech wanda aka haɗa yana ba da tanadi a fannoni uku: Kayan aiki (haɗe-haɗen dabaru da sarrafa harbi), Tsarin aiki (ƙarin kashi 20% tare da ƙarancin amfani da makamashi 30%), da Kayan aiki/Inganci (rage kashi 40% a cikin kuɗin kulawa da kuma ƙarancin sake gyara/ɓacewa kashi 60-70%). Wani bincike da aka rubuta ya nuna cewa abokin ciniki yana adana kashi 18% a kowane sashi ta hanyar sake fasalin da DFM ta jagoranta wanda ya inganta kauri bango da yanayin ɓangaren.
Ƙara Ƙarfi da Tabbatar da Isarwa a Kan Lokaci
Tare da tushen samarwa guda huɗu da kuma injunan ƙera allura sama da 260, Ansix Tech tana da ƙarfin ƙera don biyan buƙatun karuwar na'urorin da za a iya zubarwa. Ƙarfin ba wai kawai ya shafi adadin injunan ba ne, har ma da amfani da su.
Ta hanyar dabarun Musanya na Minti Ɗaya (SMED) da layukan samarwa ta atomatik, Ansix Tech tana rage lokacin sauyawa da kashi 60%, tana tura amfani da kayan aiki sama da kashi 85%. Wannan ingancin ya fassara kai tsaye zuwa isar da kayan aiki mai inganci, akan lokaci - wani buƙatu mara sassauci ga kamfanonin na'urorin likitanci da ke fuskantar tsauraran lokutan ƙaddamar da samfura da kuma lokutan ƙa'idoji.
Sashe na V: Inganci, Tabbatarwa, da kuma Yatsun Yatsu na Dijital
A fannin na'urorin likitanci, ba a duba inganci a ciki; an ƙera shi ne a ciki. Ga Haɗa Ƙashin Maciji Mai Karfe, gazawa a fannin na iya nufin cewa tip ɗin na'urar na'urar na iya makale a cikin majiyyaci. An tsara tsarin tabbatar da inganci na Ansix Tech don hana irin waɗannan gazawar yin aiki a kididdiga.
Kula da Inganci da Tabbatarwa
Ana sa ido kan tsarin a ainihin lokaci. Na'urorin auna matsin lamba da tsarin gani a kan injunan ƙera allura suna gano karkacewa nan take, wanda ke ba da damar ɗaukar mataki na gyara kafin a yi wani mummunan sashe guda ɗaya. Wannan hanyar da aka bi wajen rage yawan lahani daga matsakaicin masana'antu na kashi 3% zuwa ƙasa da kashi 0.5%.
Ana amfani da Kula da Tsarin Ƙididdiga (SPC) don sa ido kan mahimman ma'auni a duk lokacin da ake samarwa. Bayan an yi simintin ...
Wannan yana ƙirƙirar "yatsin yatsa na dijital" ga kowane ɓangare. Tsarin bin diddigin bayanai cikakke yana haɗa ɓangaren ƙarshe zuwa wurin kayan da aka yi amfani da su, sigogin injin ƙira, da kuma zagayowar sintering, wanda ke ba da damar yin bincike cikin sauri game da tushen da kuma rage lokacin warware matsala da kashi 70%.
Marufi da Isarwa Mai Sauri
Mataki na ƙarshe a cikin sarkar darajar shine isar da samfurin ga abokin ciniki cikin aminci da sauri. Ansix Tech ta haɗa ƙa'idodin samar da kayayyaki marasa nauyi tare da mafita na marufi ta atomatik. Sau da yawa ana tsaftace sassan kuma a sanya su a cikin jaka a cikin ɗakin tsaftacewa (ISO Class 8) don tabbatar da cewa sun shirya don haɗawa da isowa. An tsara marufin tare da haɗin gwiwar abokin ciniki don dacewa da takamaiman aikinsu, ko hakan yana nufin marufi mai yawa don layukan taro masu yawa ko tiren da aka shirya don tsabtacewa na musamman.
Kammalawa: Haɗin gwiwa a Daidaito
Haɗa Ƙashin Maciji Bakin Karfe ba wai kawai wani ɓangare ba ne; shaida ce ga ƙarfin masana'antu na zamani. Yana wakiltar mahaɗar kimiyyar abu, yin kayan aiki daidai, da injiniyan tsari. Fiye da shekaru 28, Ansix Tech ta ƙware a wannan mahaɗar.
A cikin masana'antar da ake auna farashin gazawa a cikin lafiyar marasa lafiya kuma matsin lamba na ƙirƙira abubuwa ba ya tsayawa, Ansix Tech tana ba da fiye da ƙarfin samarwa kawai. Tana ba da haɗin gwiwa. Tun daga zaman farko na DFM zuwa isar da kayan aikin da aka tabbatar da inganci, Ansix Tech tana ba da kashin bayan injiniya wanda ke ba masu ƙirƙira kayan aikin likita damar mai da hankali kan abin da suka fi kyau: tsara ƙarni na gaba na fasahar ceton rai.
Ta hanyar rage tsadar kayayyaki, kula da sarkar samar da kayayyaki mai sarkakiya, da kuma tabbatar da daidaiton bangaren da ya fi wahala a fannin, Ansix Tech ba wai kawai tana gina kasusuwan maciji ba ne. Suna taimakawa wajen gina makomar magungunan da ba su da illa ga lafiya - makomar da ta fi aminci, sauƙin samu, kuma mafi araha ga kowa.
Kamfanin Ansix Tech Ltd
Idan kuna da wani shiri da ya shafi haɗa ƙashin macijin bakin ƙarfe, kuna iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com
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