Alamun alama kofin mold

Siffar alama cSama Mould

 

Daidaito a cikin Roba: Yadda Ansix Injiniyoyin Fasaha Suna Daraja Ga Kowace Kofin Alamun Ganewa

A cikin wani yanayi mai cike da ƙalubale na masana'antar kayan likitanci, inda ƙaramin milimita ko digiri ɗaya na Celsius zai iya haifar da nasara, Ansix Tech ta ƙware a fannin mayar da ƙira mai sarkakiya zuwa samfura masu inganci da araha. Tafiyar da tsarin Trace Element Cup ɗinsu daga tsarin dijital zuwa gaskiyar da aka samar da yawa babban aji ne a fannin injiniyan zamani mai daidaito.

 

A duniyar binciken lafiya, daidaito ba za a iya yin sulhu ba. Kofin Trace Element mai tawali'u, ƙaramin jirgin ruwa mai mahimmanci wanda ake amfani da shi a gwaje-gwajen nazari, dole ne ya yi aiki ba tare da wata matsala ba, ba tare da wata matsala ba. Ga masana'antun, wannan buƙatar kamala sau da yawa tana zuwa da farashi mai tsada - yanayin ƙasa mai rikitarwa yana ƙaruwa. Kudin Molds, buƙatun kayan da suka yi tsauri suna haɓaka farashin naúrar, kuma juriya mai tsauri na iya rage yawan samarwa zuwa raguwa.

 

Kamfanin Ansix Technology ya gina sunanta ta hanyar wargaza waɗannan shingen farashi ba tare da yin asarar ko sisi ba. Aikinsu na baya-bayan nan na tsara da ƙera wani babban injin Trace Element Cup mold ya nuna wata hanya ta gaba ɗaya ta injiniyanci mai daraja, inda kimiyyar kayan aiki mai wayo, kwaikwayon zamani, da ƙirar mold mai ƙirƙira suka haɗu don rage farashin kowane ɓangare ga abokan cinikinsu.

 

Babban ginshiƙin dabarunsu shine ƙa'idar masana'antu ta asali: har zuwa kashi 70% na farashin kera samfura ana kulle su a lokacin ƙirar farko. Ta hanyar shigar da ƙwarewarsu da bincike mai zurfi, Ansix Tech tana tabbatar da cewa an tsara tanadi a cikin samfurin tun daga lokacin da aka tsara shi.

 

1 Tsarin: Zane don Kera daga Rana ta Ɗaya

Asalin aikin Trace Element Cup bai kasance a farfajiyar masana'anta ba, amma a cikin wani yanki na dijital na haɗin gwiwa wanda injiniyoyin ƙira da masana'antu na Ansix suka raba. Dangane da ƙa'idodin Tsarin Masana'antu (DFM), babban burin ƙungiyar shine ƙirƙirar ƙirar kofi wanda ya cika duk buƙatun aiki - bayyananne don nazarin gani, juriya ga sinadarai, da kwanciyar hankali na girma - yayin da yake da sauƙin samarwa da inganci.

 

Tsarin kofin ya ƙunshi jiki mai sirara mai siffar silinda tare da gefen da ke da laushi, wanda ke haifar da ƙalubale nan take. Tsarin gargajiya mai jan kai tsaye zai yi fama da yankewar gefen, wanda ke nuna buƙatar hanyoyin aiki masu rikitarwa da tsada. Duk da haka, ta hanyar sake fasalin ƙira mai kyau, ƙungiyar ta gyara kusurwoyin zane da yanayin gefen don ba da damar fitar da su daga mold mai sassa biyu, ta kawar da buƙatar ƙarin sassan motsi. Wannan shawara guda ɗaya, wacce aka yanke kafin a yanke kowane ƙarfe, ta hana ƙaruwar sarkakiyar mold, kulawa, da lokacin zagayowar.

 

Tun daga farko, ƙungiyar ta kuma tsara tsarin don samar da ramuka masu yawa. Ta hanyar amfani da software na kwaikwaiyon kwarara na zamani don kammala tsarin gudu, sun tabbatar da cewa ana iya samar da kofuna takwas a kowane zagaye tare da cikakken cikawa, kawar da kayan da aka ɓata da kuma tabbatar da inganci mai kyau a duk ramuka.

 

2 Na'urar Kwandon Dijital: Tsarin Samfura da Binciken Gudun Mold

Da aka kammala ƙira don ƙera, Ansix ya shiga matakin tabbatarwa, yana amfani da ƙarfin lissafi don kwaikwayon gaskiya.

 

Tsarin Samfurin Kama-da-wane: An yi cikakken bincike mai zurfi ta amfani da manhajar kwaikwayon Moldex3D Flow. Injiniyoyi sun yi amfani da robobi wajen "zubar" da robobi a cikin tsarin dijital, suna nazarin yanayin kwararar ruwa, rarrabawar matsi, da kuma yanayin zafin jiki a ainihin lokaci. Wannan mataki shine madadin zamani ga gwaji da kuskure na jiki mai tsada da lokaci, wanda ke ba injiniyoyi damar gano lahani kafin a fara kera su.

 

Nuna Kurakurai Masu Yiwuwa: Binciken ya bayyana muhimman bayanai. Ya annabta ainihin wurin da layukan walda suke—wurare marasa ƙarfi inda filastik mai narkewa ke gudana a kusa da wani cikas da sake haɗawa—kuma ya ba injiniyoyi damar daidaita wuraren ƙofa don motsa waɗannan layukan zuwa wuraren da ba su da mahimmanci na kofin. Ya kuma kwaikwayi matakan tattarawa da sanyaya, yana gano wuraren da ke cikin haɗarin alamun nutsewa ko gurɓatattun abubuwa, waɗanda ba za a yarda da su ba a cikin kayan gani na daidai.

 

Inganta Tagar Tsarin Aiki: Wataƙila mafi mahimmanci, kwaikwayon ya bayyana "tagar tsari" mafi kyau - haɗin zafin narkewa, saurin allura, da matsin lamba da ake buƙata don cikakken ɓangare. Samun wannan bayanin a gaba yana nufin cewa mold ɗin zai fara aiki a ƙasa, yana rage kwanaki ko makonni na gyarawa na yau da kullun akan ainihin injin ƙera allura.

 

Zaɓin Kayan Roba da Halaye

Zaɓin kayan ya fi muhimmanci. Kofin yana buƙatar haske mai kyau, juriya ga sinadarai daban-daban ga sinadarai, kuma dole ne ya jure wa tsaftacewa. Bayan tantance wasu mutane da yawa, an zaɓi Polyethylene Terephthalate (PET) copolymer saboda daidaiton halayensa.

 

Tsarin Sinadarai: (C₁₀H₈O₄)ₙ

 

Maɓallan Kadarorin:

 

Wurin narkewa: 260°C

 

Zafin Mold: 74–91°C

 

Ƙarfin Tashin Hankali: 152 MPa

 

Nauyin Musamman: 1.56

 

Ragewar Ragewa: 0.1–0.3%

 

Wannan ƙarancin raguwar da ake iya faɗi yana da mahimmanci ga tsarin DFM, yana bawa injiniyoyi damar haɓaka ramin mold daidai don rama matsewar kayan, tabbatar da cewa kofunan ƙarshe sun cika ƙayyadaddun girma.

 

3 Injiniyan Modulation: Symphony na Karfe da Kimiyya

Tsarin kanta wani fasaha ne na injiniya mai inganci, inda aka tsara kowane tsarin don mafi girman aiki da tsawon rai.

 

Zaɓin Karfe Mai Mold: Don ramuka masu lalacewa da kuma abubuwan da aka saka a cikin ƙwaya, Ansix ya zaɓi ƙarfe mai ƙarfe mai tauri wanda aka riga aka yi masa tauri, mai jure tsatsa. Wannan zaɓin yana guje wa farashi da yuwuwar karkatar da zafin bayan injin yayin da yake samar da tauri da ake buƙata (kimanin 52 HRC) don jure wa miliyoyin zagayowar da kuma tsayayya da harin sinadarai daga ƙarin filastik mai lalata.

 

Juyin Juya Halin Tsarin Sanyaya: Sanyaya yawanci yana ɗaukar sama da kashi 50% na jimlar lokacin zagayowar ƙera allura. Tsarin hanyoyin sanyaya da aka haƙa na gargajiya zai bar "wurare masu zafi" a kusa da tsakiyar kofin, wanda ke haifar da sanyaya mara daidaito, warpage na wani ɓangare, da kuma tsawon zagaye. Maganin Ansix ya kasance mai sauyi: sun yi amfani da hanyoyin sanyaya masu tsari waɗanda aka ƙera ta hanyar buga ƙarfe na 3D.

 

Waɗannan hanyoyin suna bin ainihin siffar ramin mold a nesa mai nisa, kamar jaket ɗin da aka ƙera musamman. Kamar yadda aka nuna a Jadawali na 1, fa'idodin suna da tasiri:

 

Tebur 1: Tasirin Tashoshin Sanyaya Masu Daidaituwa akan Aikin Mold

 

Ƙofa da Fitar da Kaya: An tsara ƙofar da aka yi amfani da ita a tsakiyar kowace rami. Wannan yana barin alama da ba za a iya gani ba, yana kiyaye kyawun kwalliya, kuma yana ba da damar cirewa ta atomatik. Tsarin fitar da kaya yana amfani da jerin fil ɗin fitar da kaya da aka goge da siririn ejector don tura ƙoƙon mai laushi daga tsakiyar ba tare da barin alamomi ko haifar da karkacewa ba, wani muhimmin abu ne ga irin wannan ɓangaren mai sirara.

 

4 Kwarewar Tsarin: Daga Kalubale Zuwa Ingantawa

Samar da tsarin samar da kayayyaki ya gabatar da nasa kalubale, kowannensu ya fuskanci mafita bisa ga bayanai da nufin kara inganci da rage farashi.

 

Kalubale na 1: Cimma Gudun Ruwa Mai Sauri don Sanyaya Inganci

Kawai samun hanyoyin daidaitawa ba su isa ba; mai sanyaya dole ne ya gudana yadda ya kamata. Guduwar Laminar (mai santsi) ba ta da kyau ga mai musayar zafi. Injiniyoyin Ansix sun ƙididdige ainihin adadin kwararar da ake buƙata don cimma kwararar da ke cikin yanayi mai rikitarwa (lambar Reynolds >4000) a cikin hanyoyin, suna tabbatar da mafi girman cire zafi daga ƙarfe. Sun sanya mitoci na kwarara kuma sun kula da tsaftace ruwa don hana ɗigon ma'adinai, wanda zai iya rufe hanyoyin da rage ingancin sanyaya da sama da kashi 30%.

 

Kalubale na 2: Sarrafa Amfani da Makamashi

Injin gyaran allurar yana da matuƙar amfani da makamashi. Masu fasaha na Ansix sun inganta yanayin matsi na marufi da kuma matsi na baya. Matsi mai yawa a nan ba ya inganta inganci; yana ɓatar da kuzari ne kawai ta hanyar yin amfani da na'urorin hydraulic fiye da kima. Ta hanyar gano "abin sha'awa," sun rage jan kuzarin injin da kusan kashi 15%.

 

Kalubale na 3: Inganta Lokacin Aiki

Lokacin aiki shine maƙiyin ƙarancin farashi. Ansix ta aiwatar da tsarin Total Productive Maintenance (TPM) don mold kuma ta yi amfani da tsarin saurin canza mold (QMC). Sun kuma daidaita akan mahaɗan tsarkakewa masu aiki don rage lokacin canjin abu tsakanin ayyukan samarwa. Waɗannan suna auna haɓaka lokacin aiki na na'ura da sama da kashi 20%, wanda ke haifar da rage farashin da aka ƙayyade ga kowane sashi.

 

Tsarin Inganta Farashi

Teburin da ke ƙasa ya taƙaita dabarun da Ansix ta yi amfani da su don rage jimillar kuɗin mallakar Trace Element Cup.

 

Tebur na 2: Tsarin Inganta Farashi na Ansix Tech don Kofin Trace Element

5 Tabbatar da Inganci: Daga Microns zuwa Millise seconds

Kula da inganci a Ansix ba dubawa ta ƙarshe ba ne, amma falsafa ce da aka haɗa a kowane mataki. Tsarin su yana da takardar shaidar ISO 9001:2015, wanda ke tabbatar da tsauraran matakai. Ga Trace Element Cup, wannan yana nufin:

 

Takaddun Shaidar Kayan da ke shigowa: An gwada kowane tsari na resin PET don ma'aunin kwararar narkewa da tsabta.

 

Duba Mataki na Farko: Ta amfani da na'urorin aunawa masu daidaitawa (CMM), an auna hotunan farko daga mold ɗin akan samfurin 3D don tabbatar da duk mahimman ma'auni a cikin jurewar ±0.01mm.

 

Tsarin Kula da Ƙididdigar Tsarin Aiki (SPC): An sa ido kan mahimman sigogi - girman harbi, lokacin zagayowar, matsin lamba na rami - a ainihin lokacin. Duk wani yanayi da ya wuce iyakokin sarrafawa mai tsauri ya haifar da dakatar da bincike nan take, yana hana samar da sassan da ba su dace ba.

 

Binciken Samfura da Aka Gama: An yi gwaje-gwajen aiki na gwaji don juriyar sinadarai da kuma haske mai haske daga kowane aiki.

 

6 Gasar Karshe: Isarwa Mai Sauri Ba Tare da Yarjejeniya Ba

Abokin ciniki yana buƙatar sassa da sauri. Tsarin "Saurin Isarwa" na Ansix ya matse jadawalin lokaci ba tare da yanke kusurwoyi ba. Maɓallin shine sarrafawa a layi ɗaya. Yayin da ake buga ƙarfen mold da injina ta hanyar amfani da 3D, ana shirya layin samar da allurar molding - an samo kayan aiki na taimako, kuma an ƙera jigs na sarrafa inganci. Da zarar mold ɗin ya shirya, an ɗora shi a cikin injin da aka riga aka cancanta don gudanar da tantancewar Tsarin Gwaje-gwaje (DOE), yana kulle cikin sauri a cikin sigogin tsari mafi kyau da aka gano a baya a cikin kwaikwayon.

 

An tsara marufi a lokaci guda. Ana rarraba kofunan ta atomatik zuwa tire masu tsabta, waɗanda aka haɗa a cikin gida sannan a rufe su a cikin jakunkunan shinge a cikin yanayin ɗakin tsafta na ISO Class 7, don tabbatar da cewa sun isa tsabta kuma a shirye don amfani. Tun daga daskarewa na ƙarshe zuwa jigilar kayayyaki na farko, Ansix ya kawo kashi 60% na lokacin jagora na masana'antu, wani gagarumin ci gaba da aka samu ta hanyar haɗa kowane mataki na aikin ba tare da wata matsala ba.

 

A cikin masana'antar da darajar ta fi dacewa da rage farashin farko mafi arha, Ansix Tech ta sake fasalta kalmar. Gaskiyar farashin wani sashi da aka ƙera ba shine farashinsa a kowace kilogiram na filastik ba, amma jimlar kuɗin mallakarsa - daga saka hannun jari a kayan aiki da ingancin samarwa zuwa aminci a fagen. Ta hanyar aikin Trace Element Cup, Ansix ta nuna cewa ƙwarewar fasaha mai zurfi, wacce aka yi amfani da ita tare da mai da hankali kan jimlar farashin mallaka, ita ce kayan aiki mafi ƙarfi don ƙirƙirar ƙima.

 

Tsarin da suka bi ya tabbatar da cewa saka hannun jari a cikin ƙira mai wayo, kayan aiki na zamani, da fasahar kera kayayyaki masu inganci ba wai kawai yana samar da ingantaccen samfuri ba ne; yana samar da mafi gasa, yana mai da kofi mai laushi na filastik daga wani abu zuwa abin da ke ƙara wa abokan cinikinsu nasara.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi Trace element cup mold, kuna iya tuntubar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cimma burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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