Cov khoom siv hauv khob pwm

Cov khoom siv cPwm nce

 

Kev Ua Kom Tseeb Hauv Yas: Yuav Ua Li Cas Ansix Cov Kws Ua Haujlwm Txog Kev Siv Tshuab (Tech Engineers) Muab Nqi Rau Txhua Lub Khob Uas Muaj Cov Khoom Qhia Txog Qhov Trace Element

Hauv kev lag luam tsim khoom siv kho mob uas muaj kev pheej hmoo siab, qhov twg ib feem ntawm ib millimeter lossis ib degree Celsius tuaj yeem ua rau muaj kev vam meej, Ansix Tech tau ua tus kws tshaj lij hauv kev hloov cov qauv tsim nyuaj mus rau hauv cov khoom lag luam txhim khu kev qha, pheej yig. Kev taug kev ntawm lawv cov pwm Trace Element Cup los ntawm cov qauv digital mus rau qhov tseeb tsim tawm ntau yog ib chav kawm zoo hauv kev tsim kho niaj hnub.

 

Hauv ntiaj teb kev kuaj mob, kev sib xws tsis tuaj yeem sib tham tau. Lub khob Trace Element Cup, uas yog lub khob me me tab sis tseem ceeb siv rau kev kuaj mob, yuav tsum ua haujlwm zoo kawg nkaus, ua ntau ntau zaus. Rau cov chaw tsim khoom, qhov kev thov kom zoo tag nrho no feem ntau los nrog tus nqi siab heev - cov duab geometries nyuaj nce siab. Tus nqi pwms, cov khoom siv nruj heev ua rau tus nqi khoom nce siab, thiab kev kam rau siab nruj tuaj yeem ua rau qeeb kev tsim khoom.

 

Ansix Technology tau tsim nws lub koob npe nrov los ntawm kev rhuav tshem cov teeb meem nqi no yam tsis muaj kev txi ib qho zoo. Lawv qhov project tsis ntev los no los tsim thiab tsim cov pwm Trace Element Cup uas muaj ntau qhov ntau thiab tsawg qhia txog kev siv tshuab ua kom muaj txiaj ntsig, qhov twg kev tshawb fawb txog cov khoom siv ntse, kev sim ua kom zoo, thiab kev tsim pwm tshiab sib sau ua ke los txo tus nqi ib feem rau lawv cov neeg siv khoom.

 

Lub hauv paus tseem ceeb ntawm lawv txoj kev npaj yog lub hauv paus ntsiab lus tseem ceeb ntawm kev lag luam: txog li 70% ntawm cov nqi tsim khoom raug kaw rau hauv thaum lub sijhawm tsim qauv thawj zaug. Los ntawm kev muab kev txawj ntse thiab kev tshuaj xyuas siab heev rau lawv cov txheej txheem, Ansix Tech ua kom ntseeg tau tias kev txuag tau tsim rau hauv cov khoom txij li thaum nws pib xav txog.

 

1 Daim Qauv Qhia: Tsim Qauv Rau Kev Tsim Khoom Txij Hnub Ib

Lub hauv paus ntawm qhov project Trace Element Cup tsis yog nyob rau hauv pem teb Hoobkas, tab sis nyob rau hauv qhov chaw sib koom tes digital uas Ansix tus tsim qauv thiab cov engineers tsim khoom sib koom. Ua raws li cov ntsiab cai ntawm Design for Manufacture (DFM), pab pawg lub hom phiaj tseem ceeb yog los tsim ib lub khob tsim uas ua tau raws li txhua yam kev xav tau ua haujlwm - kev meej rau kev tsom xam pom, kev tiv thaiv tshuaj lom neeg, thiab kev ruaj khov ntawm qhov ntev - thaum nws yooj yim thiab ua haujlwm tau zoo.

 

Tus qauv tsim ntawm lub khob no muaj lub cev nyias nyias uas muaj lub npoo uas zoo li lub voos xwmfab thiab muaj lub npoo uas zoo li lub voj voog, ua rau muaj teeb meem tam sim ntawd. Ib lub pwm uas rub ncaj yuav nyuaj rau cov npoo ntawm lub npoo, qhia tias yuav tsum muaj cov txheej txheem ua haujlwm nyuaj thiab kim heev. Txawm li cas los xij, los ntawm kev tsim qauv ntse, pab pawg tau hloov kho cov ces kaum thiab cov duab ntawm lub npoo kom tso cai rau kev tawm ntawm lub pwm ob ntu, tshem tawm qhov xav tau ntxiv cov khoom txav mus los. Qhov kev txiav txim siab no, ua ntej txiav cov hlau, tiv thaiv kev nce ntxiv ntawm qhov nyuaj ntawm pwm, kev saib xyuas, thiab lub sijhawm voj voog.

 

Txij thaum pib, pab neeg kuj tau tsim cov pwm rau kev tsim ntau qhov. Los ntawm kev siv cov software simulation siab heev los ua kom zoo tshaj plaws ntawm tus khiav, lawv tau ua kom ntseeg tau tias yim khob tuaj yeem tsim tau ib lub voj voog nrog kev sau kom sib npaug zoo, tshem tawm cov khoom pov tseg thiab xyuas kom meej tias muaj qhov zoo sib xws thoob plaws txhua qhov.

 

2 Lub Crucible Digital: Prototyping thiab Mold Flow Analysis

Thaum Ansix tsim tiav lawm, nws tau siv lub zog xam zauv los ua qauv qhia txog qhov tseeb.

 

Kev Tsim Qauv Virtual: Ib qho qauv 3D tseeb ntawm lub khob tau raug tshuaj xyuas zoo siv Moldex3D Flow simulation software. Cov kws ua haujlwm tau "txhaj" yas rau hauv cov pwm digital, kawm txog qhov ntws, kev faib tawm ntawm lub siab, thiab qhov kub thiab txias hauv lub sijhawm tiag tiag. Cov kauj ruam no yog lwm txoj hauv kev niaj hnub no rau kev sim thiab ua yuam kev uas kim thiab siv sijhawm ntau, uas tso cai rau cov kws ua haujlwm pom cov teeb meem ua ntej pib tsim khoom.

 

Txheeb Xyuas Qhov Tsis Zoo: Qhov kev tshuaj xyuas tau qhia txog kev nkag siab tseem ceeb. Nws kwv yees qhov chaw tseeb ntawm cov kab vuam - cov chaw tsis muaj zog uas cov yas yaj ntws ncig qhov teeb meem thiab rov sib sau ua ke - thiab tso cai rau cov kws ua haujlwm kho qhov chaw rooj vag kom txav cov kab no mus rau thaj chaw tsis tseem ceeb ntawm lub khob. Nws kuj ua piv txwv txog kev ntim khoom thiab cov theem txias, txheeb xyuas cov cheeb tsam uas muaj kev pheej hmoo ntawm cov cim dej lossis qhov khoob, uas tsis lees txais hauv cov khoom siv kho qhov muag.

 

Kev Txhim Kho Lub Qhov Rai Txheej Txheem: Tej zaum qhov tseem ceeb tshaj plaws, qhov kev sim ua qauv txhais tau tias "lub qhov rai txheej txheem" ​​zoo tagnrho - kev sib xyaw ua ke ntawm qhov kub thiab txias, qhov ceev ntawm kev txhaj tshuaj, thiab lub siab xav tau rau ib qho khoom zoo meej. Muaj cov ntaub ntawv no ua ntej txhais tau tias cov pwm lub cev yuav ntaus hauv av khiav, txiav cov hnub lossis lub lis piam ntawm kev kho kom zoo ntawm lub tshuab txhaj tshuaj pwm tiag tiag.

 

Kev Xaiv Khoom Siv Yas thiab Cov Khoom

Qhov kev xaiv cov khoom siv yog qhov tseem ceeb heev. Lub khob yuav tsum tau muaj qhov meej heev, tiv taus tshuaj lom neeg ntau yam, thiab yuav tsum tiv taus kev tua kab mob. Tom qab soj ntsuam ntau tus neeg sib tw, Polyethylene Terephthalate (PET) copolymer tau raug xaiv rau nws qhov sib npaug zoo ntawm cov khoom.

 

Cov mis tshuaj: (C₁₀H₈O₄)ₙ

 

Cov Khoom Tseem Ceeb:

 

Melting Point: 260 ° C

 

Kub ntawm pwm: 74–91°C

 

Lub zog tensile: 152 MPa

 

Lub zog nqus tshwj xeeb: 1.56

 

Tus Nqi Ntsws: 0.1–0.3%

 

Qhov kev kwv yees tau thiab qhov nrawm qis no yog qhov tseem ceeb rau cov txheej txheem DFM, uas tso cai rau cov engineers kom ua kom qhov pwm loj dua kom them rau qhov kev sib txhuam ntawm cov khoom, kom ntseeg tau tias cov khob kawg ua tau raws li cov qauv nruj.

 

3 Kev Tsim Kho Cov Pwm: Ib Zaj Nkauj Sib Tham Txog Hlau thiab Kev Tshawb Fawb

Lub pwm nws tus kheej yog ib qho kev ua tiav ntawm kev tsim kho qhov tseeb, qhov twg txhua lub kaw lus yog tsim los rau kev ua tau zoo tshaj plaws thiab lub neej ntev.

 

Kev Xaiv Hlau Pwm: Rau cov qhov thiab cov ntxig tseem ceeb uas hnav tau zoo, Ansix tau xaiv cov hlau stainless uas tau ua ntej lawm, tiv taus xeb. Qhov kev xaiv no zam kev siv nyiaj thiab kev cuam tshuam ntawm kev kho cua sov tom qab ua haujlwm thaum muab qhov nyuaj tsim nyog (kwv yees li 52 HRC) kom tiv taus ntau lab lub voj voog thiab tiv taus kev tawm tsam tshuaj los ntawm cov khoom siv yas uas muaj peev xwm ua rau xeb.

 

Kev Hloov Pauv ntawm Lub Tshuab Txias: Kev txias feem ntau suav txog ntau dua 50% ntawm tag nrho lub sijhawm txhaj tshuaj molding. Ib lub tshuab cua txias uas tau tho qhov yuav ua rau muaj "qhov kub kub" nyob ib puag ncig lub khob lub plawv, ua rau txias tsis sib npaug, ua rau ib feem warpage, thiab ua rau lub voj voog ntev dua. Ansix txoj kev daws teeb meem yog qhov hloov pauv loj heev: lawv siv cov kav dej txias conformal uas tsim los ntawm kev luam ntawv hlau 3D.

 

Cov channel no ua raws li qhov nkhaus ntawm lub pwm qhov ntawm qhov deb tas li, zoo li lub tsho tiv no ua raws li koj xav tau. Raws li pom hauv Rooj 1, cov txiaj ntsig tau hloov pauv:

 

Rooj 1: Kev cuam tshuam ntawm Conformal Cooling Channels rau Mould Performance

 

Kev Qhib thiab Tshem Tawm: Lub qhov rooj uas muaj lub koob qhia tau tsim los rau hauv nruab nrab ntawm txhua lub qhov. Qhov no yuav luag tsis pom ib qho cim, tswj tau qhov zoo nkauj, thiab tso cai rau kev tshem tawm tsis siv neeg. Lub kaw lus tshem tawm siv cov koob ejector uas tau txhuam zoo thiab lub tes tsho ejector nyias nyias los maj mam tab sis thawb lub khob mos mos tawm ntawm lub hauv paus yam tsis muaj qhov cim lossis ua rau muaj kev cuam tshuam, qhov tseem ceeb rau qhov khoom nyias nyias zoo li no.

 

4 Kev Tswj Xyuas Cov Txheej Txheem: Los Ntawm Kev Sib Tw Mus Rau Kev Txhim Kho

Kev coj cov pwm los rau hauv lub neej hauv kev tsim khoom tau nthuav tawm nws cov teeb meem, txhua tus tau ntsib nrog kev daws teeb meem uas tsav los ntawm cov ntaub ntawv uas tsom mus rau kev txhawb nqa kev ua haujlwm zoo thiab txiav cov nqi.

 

Kev Sib Tw 1: Ua tiav Cov Dej Ntsws Turbulent rau Kev Txias Zoo

Tsuas muaj cov kav dej conformal xwb tsis txaus; cov dej txias yuav tsum ntws zoo. Cov dej ntws laminar (du) yog cov khoom siv hloov cua sov tsis zoo. Cov kws ua haujlwm Ansix tau xam tus nqi ntws tseeb uas xav tau los ua kom muaj kev ntws turbulent (Reynolds tus lej >4000) hauv cov kav dej, kom ntseeg tau tias cov hlau tau txais cua sov ntau tshaj plaws. Lawv tau teeb tsa cov ntsuas dej thiab tswj kev kho dej kom tiv thaiv cov minerals scaling, uas tuaj yeem rwb thaiv cov kav dej thiab txo qhov ua kom txias ntau dua 30%.

 

Kev Sib Tw 2: Kev Tswj Xyuas Kev Siv Hluav Taws Xob

Lub tshuab txhaj tshuaj molding yog ib lub tshuab siv zog ntau heev. Cov kws kho tshuab ntawm Ansix tau ua tib zoo kho qhov profile ntawm lub packing pressure thiab lub screw backpressure. Kev nias ntau dhau ntawm no tsis ua rau zoo dua; nws tsuas yog nkim zog los ntawm kev ua haujlwm ntau dhau ntawm cov hydraulics. Los ntawm kev nrhiav "qhov chaw zoo," lawv txo qhov kev siv zog ntawm lub tshuab ib lub voj voog los ntawm kwv yees li 15%.

 

Kev Sib Tw 3: Siv Lub Sijhawm Ua Haujlwm Kom Zoo Tshaj Plaws

Lub sijhawm tsis ua haujlwm yog tus yeeb ncuab ntawm tus nqi qis. Ansix tau siv txoj kev kho kom zoo tag nrho (TPM) rau cov pwm thiab siv cov txheej txheem hloov pwm sai (QMC). Lawv kuj tau ua raws li cov txheej txheem ntxuav cov khoom siv ua haujlwm siab kom txo lub sijhawm hloov pauv khoom ntawm kev khiav ntau lawm. Cov kev ntsuas no ua ke ua rau lub sijhawm ua haujlwm ntawm lub tshuab ntau dua 20%, ncaj qha tsav tsheb txo tus nqi kho uas tau muab rau txhua qhov.

 

Txoj Kev Txhim Kho Tus Nqi

Cov lus hauv qab no piav qhia txog ntau txoj kev npaj uas Ansix siv los txo tag nrho cov nqi ntawm kev muaj Trace Element Cup.

 

Rooj 2: Ansix Tech's Cost Optimization Framework rau Trace Element Cup

5 Kev Paub Tseeb Txog Qhov Zoo: Txij Microns mus rau Milliseconds

Kev tswj xyuas zoo ntawm Ansix tsis yog kev tshuaj xyuas zaum kawg tab sis yog lub tswv yim uas muab tso rau hauv txhua kauj ruam. Lawv lub kaw lus tau ntawv pov thawj rau ISO 9001: 2015, ua kom ntseeg tau tias cov txheej txheem ua haujlwm zoo. Rau Trace Element Cup, qhov no txhais tau tias:

 

Daim Ntawv Pov Thawj Khoom Siv Tuaj: Txhua pawg ntawm PET resin raug sim rau qhov ntsuas dej ntws thiab qhov meej.

 

Kev Tshuaj Xyuas Khoom Thawj Zaug: Siv cov tshuab ntsuas sib koom tes (CMM), thawj qhov txhaj tshuaj los ntawm pwm tau ntsuas tawm tsam tus qauv 3D los lees paub txhua qhov loj me tseem ceeb hauv qhov kam rau siab ± 0.01 hli.

 

Kev Tswj Xyuas Txheej Txheem Hauv Txheej Txheem (SPC): Cov yam ntxwv tseem ceeb—qhov loj ntawm lub raj mis, lub sijhawm voj voog, qhov siab ntawm lub qhov—tau raug saib xyuas tam sim ntawd. Txhua qhov sib txawv sab nraum cov kev txwv tswj hwm nruj ua rau muaj kev nres tam sim ntawd rau kev tshawb nrhiav, tiv thaiv kev tsim cov khoom tsis ua raws li.

 

Kev Tshuaj Xyuas Cov Khoom Tiav Lawm: Cov qauv kuaj random los ntawm txhua qhov kev ua haujlwm tau dhau los ua qhov kev sim ua haujlwm rau kev tiv taus tshuaj lom neeg thiab kev pom tseeb ntawm qhov muag.

 

6 Qhov Kev Sib Tw Zaum Kawg: Kev Xa Khoom Sai Sai Tsis Muaj Kev Txom Nyem

Tus neeg siv khoom xav tau cov khoom sai sai. Ansix's "Rapid Delivery" protocol tau nias lub sijhawm tsis txiav cov ces kaum. Qhov tseem ceeb yog kev ua haujlwm sib luag. Thaum cov hlau pwm raug luam tawm 3D thiab tshuab, cov kab ntau lawm txhaj tshuaj molding tau npaj - cov khoom siv pabcuam tau los ntawm, thiab cov jigs tswj kev zoo tau tsim. Thaum lub pwm npaj txhij, nws tau teeb tsa hauv lub tshuab ua ntej rau Kev Tsim Qauv Kev Sim (DOE) kev lees paub khiav, xauv sai sai rau cov txheej txheem zoo tshaj plaws uas tau txheeb xyuas ua ntej hauv kev sim.

 

Kev ntim khoom tau tsim ua ke. Cov khob tau raug xaiv ua ke rau hauv cov tais huv si, thiab kaw rau hauv cov hnab yas hauv chav huv ISO Class 7, kom ntseeg tau tias lawv tuaj txog huv si thiab npaj siv. Txij li thaum kawg khov mus txog rau thawj qhov kev xa khoom, Ansix tau xa khoom hauv 60% ntawm lub sijhawm ua haujlwm tus qauv hauv kev lag luam, ib qho kev ua tiav tau los ntawm kev sib koom ua ke ntawm txhua theem ntawm cov txheej txheem.

 

Hauv kev lag luam uas tus nqi feem ntau sib npaug nrog kev txiav qhov pheej yig tshaj plaws, Ansix Tech txhais lub ntsiab lus dua tshiab. Tus nqi tiag tiag ntawm ib qho khoom pwm tsis yog nws tus nqi ib kilogram ntawm cov yas, tab sis tag nrho cov nqi ntawm kev muaj nws - los ntawm kev nqis peev cuab yeej thiab kev ua haujlwm zoo mus rau kev ntseeg siab hauv daim teb. Los ntawm Trace Element Cup project, Ansix tau ua pov thawj tias kev txawj ntse tob, siv nrog kev tsom mus rau cov neeg siv khoom rau tag nrho cov nqi ntawm kev muaj, yog lub cuab yeej muaj zog tshaj plaws rau kev tsim tus nqi.

 

Lawv txoj kev qhia tau tias kev nqis peev rau hauv kev tsim qauv ntse, cov khoom siv siab heev, thiab cov thev naus laus zis tsim khoom tshiab tsis yog tsuas yog ua rau cov khoom zoo dua xwb; nws ua rau muaj kev sib tw ntau dua, tig lub khob yas uas tsis muaj zog los ntawm cov khoom lag luam mus rau hauv lub zog rau lawv cov neeg siv khoom txoj kev vam meej.

 

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog Trace element khob pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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