Murfin murfin iska mai rufewa

Hinjiyar murfin iska cSama da Mould

 

Ingantaccen Injiniya: Ciki Ansix Sana'o'in Fasaha Masu Daidaito Kan Aikin Murfin Numfashi Mai Rufi

 

SHENZHEN, China – A cikin duniyar kayan lantarki da kayan aikin mota masu matuƙar wahala, waɗanda ke da daidaito, jarumin da ba a gani galibi shine allurar rigakafi. Ita ce babbar kayan aiki, wacce daga ciki ake samun miliyoyin sassan filastik iri ɗaya, marasa lahani. Tafiya daga fayil ɗin CAD zuwa kayan da aka samar da yawa wani simfoni ne na injiniyanci, kimiyyar kayan aiki, da ingantawa ba tare da ɓata lokaci ba. Babu inda wannan simfoni ya fi kyau fiye da Ansix Tech, jagora a cikin hanyoyin ƙera allura, wanda a halin yanzu ake nunawa ta hanyar aiwatar da aikin Ventilation Cover Hinge Cover Mold mai kyau.

 

Wannan aikin, don muhimmin sashi a cikin tsarin iska mai inganci na motoci, ya nuna misalin tsarin yin mold na zamani: rikitarwa mara misaltuwa, haƙuri mara gafartawa, da matsin lamba mai tsanani don ingantaccen farashi. Hanyar Ansix Tech ta nuna yadda zurfin gogewa a masana'antu, tare da cikakken ra'ayi game da dukkan sarkar masana'antu, zai iya samar da ba kawai mold ba, har ma da fa'ida ga abokan cinikinsu.

 

Mataki na 1: Tsarin Hadin gwiwa - Tsarin Haɗin gwiwa & Tabbatar da Dijital

Murfin Murfin Iska wani ɓangare ne mai rikitarwa. Dole ne ya kasance mai kyau ba tare da wata matsala ba (faɗin Class A a wurare), mai ɗorewa sosai don jure wa maƙallin hinges akai-akai, yana da fasaloli masu dacewa don haɗawa, kuma yana haɗuwa ba tare da wata matsala ba tare da sauran bututun. Tsarin Motsa Jikisaboda haka, aikin farko ne a fannin hangen nesa.

 

Tsarin Kera Kayan Aiki (DFM): Injiniyoyin Ansix Tech ba sa farawa da mold, amma da ɓangaren. Tare da haɗin gwiwa da abokin ciniki, suna gudanar da cikakken bincike na DFM. Ga murfin hinge, wannan ya haɗa da shawarwari kan kusurwoyin daftarin aiki don tabbatar da tsaftar fitar da abubuwa, inganta daidaiton kauri na bango don hana alamun nutsewa da warpage, da kuma gyara yanayin hinges masu rai da kuma daidaitawa don tsawon rai da sauƙin haɗawa. "Manufarmu a wannan matakin," in ji Li Wei, Babban Manajan Ayyuka a Ansix Tech, "ita ce mu ƙara yawan kera da kuma ingancin farashi a cikin DNA na ɓangaren. Ƙaramin gyara a cikin radius ko kauri na bango zai iya ceton dubban mutane a cikin gyaran mold da lokacin zagayowar."

 

Binciken Gudun Mold (Dijital Twin na DFM): Nan ne ka'idar ta haɗu da kwaikwayon. Ta amfani da software na zamani (kamar Moldex3D ko Autodesk Moldflow), Ansix Tech tana ƙirƙirar tsarin allurar kama-da-wane. Don murfin hinge, binciken ya mayar da hankali kan:

 

Tsarin Cikowa: Tabbatar da daidaiton cikawa don guje wa tarkon iska da layukan walda a wurare masu mahimmanci na kayan kwalliya ko gini.

 

Ingancin Sanyaya: Kwaikwayon tsarin sanyaya don gano da kuma kawar da wuraren zafi waɗanda ke haifar da raguwar bambanci da warpage.

 

Ƙarfin Matsewa da Matsi: Ana hasashen adadin injin da ake buƙata da matsin lamba na allurar da za a yi amfani da shi wajen girman kayan aiki daidai da kuma guje wa yawan injin.

 

Hasashen Ragewa da Yaɗuwa: Hasashe kan yadda ɓangaren zai lalace yayin da yake sanyi, yana ba da damar daidaita girman ramin mold kafin a yanke ƙarfe.

 

Wannan matakin samfurin dijital shine babban matakin farko na Ansix Tech na rage farashi. Ta hanyar gano da kuma magance matsalolin da za su iya tasowa, suna kawar da sake fasalin mold mai tsada da ɗaukar lokaci bayan ƙera shi.

 

Mataki na 2: Gilashin Kayan Aiki - Zaɓin Dabaru don Mold & Sashe

Ansix Tech tana aiki a kan gaba mai kayan aiki biyu: zaɓar mafi kyawun ƙarfe don ƙirar kanta da kuma mafi kyawun filastik don ɓangaren ƙarshe.

 

Zaɓin Karfe na Mold: Tushen Tsawon Rai

Don injin murɗa iska mai rufewa, wanda ke buƙatar samar da babban girma (sama da zagayowar miliyan 1) da kuma kyakkyawan kammala saman, Ansix Tech ya zaɓi ƙarfe mai ƙarfi wanda aka riga aka taurare (kamar SS420 ko STAVAX ESR) don ƙwanƙolin da rami.

 

Tsarin Aiki da Dalili: Wannan nau'in ƙarfe, wanda ke da sinadarin Chromium na yau da kullun na ~13%, yana ba da daidaito mai kyau. Yana ba da tauri mai yawa (yawanci HRC 30-36 a yanayin da aka riga aka taurare) don juriya ga lalacewa daga robobi masu lalata, amma yana ci gaba da kasancewa mai iya aiki. Babban sinadarin chromium ɗinsa yana ba da juriya ga tsatsa, mai mahimmanci idan aka yi la'akari da yuwuwar danshi a cikin muhalli da kuma daga wasu robobi. Tsarin Electroslag Remelting (ESR) yana tabbatar da tsari mai kama da juna, mara ramuka, wanda yake da mahimmanci don cimma cikakkiyar gogewa akan saman Class A da kuma daidaitaccen yanayin zafi a cikin sanyaya.

 

Zaɓin Kayan Aiki: Aiki Ya Haɗu da Tattalin Arziki

Murfin hinging ɗin yana buƙatar tauri, juriya ga gajiya ga hinging, da kuma juriya ga zafi ga yanayin cikin motar. Bayan gwaji, an zaɓi wani abu mai cike da gilashi mai suna Polypropylene (PP).

 

Takamaiman Samfura & Halaye: Kayan aiki kamar Sabic PP 513MN40 (ƙarfafa zare na gilashi 40%) yana ba da kyakkyawan tsari. Matrix ɗin polypropylene yana ba da kyakkyawan juriya ga sinadarai da ƙarancin farashi, yayin da ƙarfafa zaren gilashi 40% yana ƙara ƙarfin juriya, tauri, da zafin juyawar zafi sosai. Wannan yana ba da damar ɓangaren ya zama siriri da sauƙi (yana adana farashin kayan) yayin da har yanzu yake biyan buƙatun tsari. Masana kimiyyar kayan Ansix Tech sun yi aiki don samo wani abu mai aiki daidai daga mai samar da kayayyaki na yanki, suna cimma takamaiman fasaha iri ɗaya a farashin kayan masarufi na 15-20% - tanadi da aka ba wa abokin ciniki kai tsaye.

 

Mataki na 3: Tsarin Halittar Mold - Injiniyan Tsarin

Tsarin tsarin sadarwa mai sarkakiya ne na tsarin da ke dogara da juna. Ƙwarewar ƙirar Ansix Tech ta haskaka a cikin haɗakar su.

 

Tsarin Sanyaya/Tashoshin Ruwa: Wannan shine bugun zuciyar lokacin zagayowar da ingancin wani ɓangare. Don murfin hinges, Ansix Tech ta tsara da'irar sanyaya mai tsari kusa da yankin hinges mai rai. Ba kamar tashoshi madaidaiciya da aka haƙa ba, tashoshi masu tsari suna bin tsarin ramin, suna samar da fitarwa mai sauƙi da sauri. Wannan kai tsaye yana rage lokacin sanyaya - mafi girman ɓangaren zagayowar allura - yana haɓaka fitarwa da kimanin kashi 22%.

 

Tsarin Gudu da Ƙofa: Domin tabbatar da daidaiton cikewa da kuma rage sharar kayan aiki, an yi amfani da tsarin gudu mai zafi mai ƙofofin bawul. Wannan yana sa kayan ya narke a cikin mai gudu, yana kawar da sharar mai ƙarfi da mai gudu waɗanda dole ne a sake gina su. Ƙofofin bawul suna ba da cikakken iko mai zaman kansa kan cikawa ga kowane rami, wanda yake da mahimmanci don daidaiton sashi. An sanya wurin ƙofa a cikin dabarar da ba ta da kayan kwalliya, kuma ba ta da damuwa don rage ɓarna.

 

Tsarin Fitar da Kaya: Tsarin da ke cikin ɓangaren, tare da yankewa daga fitattun abubuwa, yana buƙatar dabarun fitar da kaya mai kyau. Ansix Tech ta tsara haɗin fil ɗin fitar da kaya na yau da kullun, masu fitar da kaya don siririn haƙarƙari, da masu ɗagawa masu kusurwa don fitar da yankewa. An yi dukkan sassan ne da ƙarfe mai tauri (kamar H13) don jure wa maimaita buguwa.

 

Mataki na 4: Ƙarfin Masana'antu - Kalubale & Injinan Daidaito

Fassara ƙirar zuwa ƙarfe mai tauri ya haifar da ƙalubale masu yawa.

 

Kalubale na 1: Hinge Mai Rai. Yin aikin injina mai sirara da daidaito na sashin hinge mai rai a cikin ramin mold yana buƙatar ƙaramin injina tare da CNC mai sauri da EDM (Mashin Fitar da Wutar Lantarki) don cimma gefen da ake buƙata mai kaifi da daidaito ba tare da ƙonewa ba.

 

Kalubale na 2: Bambancin Kammalawa a Sama. Dole ne mold ɗin ya samar da saman Class A mai sheƙi mai yawa da kuma wuraren aiki masu laushi. Wannan ya buƙaci aikin gogewa mai matakai da yawa daga ƙwararrun ma'aikata, sannan a yi feshin sinadarai masu kyau don laushi a yankunan da aka keɓe.

 

Tsarin Gudanar da Aiki: Tsarin aikin ya kasance mai tsari sosai: Niƙa CNC mai ƙarfi > Maganin Zafi (idan ana buƙata) > Kammala CNC daidai > EDM don cikakkun bayanai masu rikitarwa > Ginawa da rubutu da hannu > Haɗa mataki-mataki > Tabbatarwa ta ƙarshe da gwadawa.

 

Mataki na 5: Kwarewa a Tsarin - Inganta Tsarin Allura

Da aka sanya mold ɗin a cikin injin ƙera allura mai inganci, an fara inganta tsarin.

 

Daidaita Sigogi: Injiniyoyi sun inganta ma'aunin sigogi don PP mai cike da gilashi: zafin narkewa, saurin allura da bayanan matsi, matsin lamba na marufi, da lokacin sanyaya. Manufar ita ce a cika ramin da kyau ba tare da haifar da zafi mai yawa ba (wanda zai iya lalata filastik) ko damuwa ta ciki.

 

Inganci da Tsarin Kula da Farashi:

 

Rage Lokacin Zagaye: Tsarin sanyaya yanayi shine babban abin da ke haifar da hakan, amma an ƙara wasu daƙiƙu ta hanyar inganta hanyar cire hannun robot na injin da kuma aiwatar da sarrafa man shafawa ta hanyar amfani da injin.

 

Tanadin Kayan Aiki: Ta hanyar daidaita wurin canzawa daga allura zuwa matsin lamba na marufi, da kuma rage lokacin marufi, Ansix Tech ta rage nauyin sashi da kashi 4% ba tare da rage aiki ba - wanda hakan ke rage farashin kayan kai tsaye fiye da miliyoyin sassa.

 

Amfani da Makamashi: Yin amfani da injunan ƙera injunan lantarki don daidaito da ingancinsu (har zuwa kashi 60% ƙasa da na'urorin hydraulic) ya ƙara rage farashin makamashi a kowane ɓangare.

 

Mataki na 6: Garanti - Ingantaccen Kulawa da Tabbatar da Inganci

Ba a duba inganci a ciki; an gina shi a ciki. Tsarin QC na Ansix Tech don murfin hinge yana da matakai da yawa:

 

Dubawa na Farko (FAI): Ta amfani da Injin Aunawa Mai Daidaito (CMM), an auna hotunan farko akan samfurin 3D don tabbatar da duk mahimman ma'auni.

 

Kulawa a Cikin Tsarin Aiki: Na'urori masu auna sigina a cikin ramin mold suna lura da matsin lamba da zafin jiki a ainihin lokacin. Duk wani karkacewa daga taga tsarin da aka saita zai nuna faɗakarwa.

 

Kula da Tsarin Lissafi (SPC): An bi diddigin mahimman ma'auni daga samfurin sassan lokaci-lokaci akan jadawalin sarrafawa don gano duk wani sauye-sauyen tsari kafin ya samar da sassan da aka ƙi.

 

Gwajin Aiki: An yi gwaje-gwajen gajiyar hinge mai tsauri (zagaye 10,000+) da gwaje-gwajen haɗuwa/warwarewa ta hanyar snap-fit.

 

Mataki na 7: Ma'aunin Ƙarshe - Marufi & Isarwa cikin Sauri

Ganin cewa mold abu ne mai matuƙar muhimmanci ga layin samar da kayayyaki na abokin cinikinsu, Ansix Tech ta tsara ayyukanta don sauri da aminci. Ana wargaza mold ɗin, a tsaftace shi, a shafa masa maganin tsatsa, kuma kowanne sashi an yi masa kumfa na musamman a cikin akwati mai ƙarfi. Duk takardu - fayilolin CAD, zane-zanen mold, takardun aiki, rahotannin QC - an tsara su ta hanyar dijital kuma an samar da su a kan hanyar sadarwa mai tsaro. Ta hanyar amfani da sarkar samar da kayayyaki da aka kafa da kuma tushen masana'antar gida, Ansix Tech ta himmatu wajen cimma nasarar samun saurin lokaci na jagora da kashi 30% fiye da ma'aunin masana'antu na wannan nau'in mold.

 

Kammalawa: Shawarar Ƙimar Fasaha ta Ansix - Aminci ta hanyar Ƙwarewa Mai Haɗaka

Aikin Murfin Murfin Hanji na Murfin Iska ƙaramin abu ne na falsafar Ansix Tech. Ba wai kawai masu yin mold ba ne; abokan hulɗa ne na tsarin masana'antu. Kwarewar da suke da ita a fannin yana ba su damar ganin damar da za su iya rage farashi inda wasu ke ganin takamaiman bayanai kawai.

 

"Alƙawarinmu shine samar da cikakkiyar darajar zagayowar rayuwa," in ji Shugaba Zhang Feng. "Ba wai muna rage farashi ba ne ta hanyar rage farashi, amma ta hanyar injiniyanci mai wayo. Tsarin da ya fi inganci ta amfani da kayan da aka zaɓa da kyau, wanda ke gudana akan tsari mai kyau, yana samar da sassa masu rahusa da ingantattun sassa. Wannan shine amincin da abokan cinikinmu suka dogara da shi."

 

Ta hanyar ƙwarewa a hulɗar da ke tsakanin kimiyyar kayan aiki, ƙirar zamani, injinan daidaitacce, da injiniyan tsari, Ansix Tech ta nuna rage jimillar kuɗin mallakar kayan aikin da aka ƙera na allura. Sun tabbatar da cewa a cikin yanayin gasa na yau, injiniya mafi inganci galibi shine wanda ke samar da mafita mafi kyau, abin dogaro, kuma mai araha.

 

Kamfanin Ansix Tech Ltd

Idan kuna da wasu tsare-tsare da suka shafi murfin murfin iska, za ku iya tuntuɓar mu a kowane lokaci. Za mu mayar da ra'ayoyinku su zama gaskiya, mu bar ku ku cika burinku, kuma mu sami manyan oda daga kasuwa. Bayanan tuntuɓar mu sune info@ansixtech.com. Ko kuma ku tuntuɓi CTO ɗinmu, ta imel: stephen@ansixtech.com

 

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