Ifumbire y'igipfundikizo cy'ubuhumekero

Agapfundikizo k'ubuhumekero cHejuru y'Ibihumyo

 

Ubuhanga mu by'Ubwubatsi: Imbere Ansix Ubuhanga bw'ikoranabuhanga mu bijyanye n'umushinga w'ibumba ry'imyenda ihumeka

 

SHENZHEN, Ubushinwa – Mu isi ikomeye kandi ikoresha neza ibikoresho by’ikoranabuhanga n’ibinyabiziga, intwari itagaragara akenshi ni imashini ikoresha ibyuma. Ni igikoresho cy’ingenzi, aho ibice bya pulasitiki bisa kandi bitagira inenge bikomoka. Urugendo kuva kuri dosiye ya CAD kugera ku gice cyakozwe ku bwinshi ni uruhurirane rw’ubuhanga, siyansi y’ibikoresho, no kunoza ibintu bidashira. Nta handi iyi mashini itunganijwe neza kurusha muri Ansix Tech, iyoboye mu bijyanye no gutunganya ibikoresho bikoresha ibyuma ...

 

Uyu mushinga, nk'igice cy'ingenzi mu buryo bwo guhumeka bw'imodoka bugezweho, ugaragaza uburyo bwo gukora ibumba bugezweho: ingorane zidasanzwe, kwihanganira kutababarira, n'igitutu gikomeye cyo gukoresha amafaranga neza. Uburyo bwa Ansix Tech bugaragaza uburyo ubunararibonye bwimbitse mu nganda, hamwe n'icyerekezo cyuzuye cy'uruhererekane rw'inganda zose, bishobora gutanga inyungu ku bakiriya babo, ndetse no kurushanwa.

 

Icyiciro cya 1: Intangiriro - Igishushanyo mbonera cy'ubufatanye no kwemeza ikoranabuhanga

Igipfukisho cy'ubuhumekero ni igice kigoye cyane. Kigomba kuba gifite ubwiza butagira inenge (ubuso bwa Class A mu bice), kiramba cyane kugira ngo gishobore kwihanganira imiterere ihoraho y'igipfukisho, gifite imiterere ihamye yo guteranya, kandi gihuzwa neza n'indi miyoboro y'amazi. Igishushanyo mbonera cy'ibihumyobityo rero, ni imyitozo y'ibanze mu kureba kure.

 

Igishushanyo mbonera cy’uburyo bwo gukora (DFM): Injeniyeri za Ansix Tech ntabwo zitangirira ku ibumba, ahubwo zitangirana n’igice. Bafatanyije cyane n’umukiriya, bakora isesengura ryimbitse rya DFM. Ku bijyanye n’igipfukisho cy’ipamba, ibi byakubiyemo inama ku mfuruka zo gusohora kugira ngo habeho gusukurwa neza, kunoza imiterere y’ubugari bw’inkuta kugira ngo hirindwe ibimenyetso byo gusimbuka no kwangirika, no kunoza imiterere y’ipamba n’ingufu zisanzwe kugira ngo zirambe kandi zorohe guteranya. Li Wei, Umuyobozi Mukuru w’Umushinga muri Ansix Tech, agira ati: "Intego yacu muri iki cyiciro ni ugushyira ubushobozi bwo gukora no gukoresha neza ADN y’igice. Guhindura gato ubugari bw’urukuta bishobora kugabanya ibihumbi mu kubungabunga ipamba no kumara igihe kirekire."

 

Isesengura ry'Umuvuduko w'Ibimera (DFM's Digital Twin): Aha niho inyigisho ihurira n'isesengura. Hakoreshejwe porogaramu zigezweho (nka Moldex3D cyangwa Autodesk Moldflow), Ansix Tech ikora inzira yo guteramo inshinge. Ku bijyanye n'igifuniko cy'inyuma, isesengura ryibanze kuri:

 

Icyitegererezo cyo Kuzuza: Gushyira ku rugero rwiza kugira ngo hirindwe imitego y'umwuka n'imirongo yo gusudira mu bice by'ingenzi by'ubwiza cyangwa imiterere y'ibintu.

 

Gukonjesha neza: Kwigana sisitemu yo gukonjesha kugira ngo hamenyekane kandi haveho ahantu hashyushye hatuma habaho guhindagurika no kwangirika.

 

Imbaraga n'Umuvuduko wo Gufunga: Guteganya ingano y'imashini ikenewe n'umuvuduko wo gutera ibikoresho neza kandi wirinde gukoresha imashini mu buryo burenze urugero.

 

Guteganya uburyo igice kizahinduka uko gikonjesha, bigatuma habaho uburyo bwo kwishyura ingano y'aho icyuma giherereye mbere yuko icyuma gicibwa.

 

Iki cyiciro cyo gushushanya ibikoresho mu buryo bw'ikoranabuhanga ni cyo gikorwa cya mbere gikomeye cya Ansix Tech cyo kuzigama amafaranga. Mu kumenya no gukemura ibibazo bishobora kubaho mu buryo bw'ikoranabuhanga, bikuraho ivugurura ry'ibimera rihenze kandi ritwara igihe kinini nyuma yo kubikora.

 

Icyiciro cya 2: Uburyo bwo gushushanya ibikoresho – Guhitamo ingamba zo gushushanya no guhitamo igice

Ansix Tech ikora ku gice cy'imbere gifite ibikoresho bibiri: guhitamo icyuma cyiza cyo gukoresha mu gushushanya ubwacyo n'iplasitiki nziza yo gukoresha mu gice cya nyuma.

 

Guhitamo Ibyuma by'Ibumba: Ishingiro ry'Ukuramba

Ku bijyanye n'imashini yo mu bwoko bwa "ventilation cover hinge cover mold", isaba umusaruro mwinshi (amasaha arenga miliyoni 1) n'ubuso bwiza, Ansix Tech yahisemo icyuma cya Pre-Hardened Stainless Steel (nka SS420 cyangwa STAVAX ESR) cyo mu gice cyo hagati n'icyumba cyo hagati.

 

Imiterere n'impamvu: Ubu bwoko bw'icyuma, bufite imiterere isanzwe ya Chromium ~ 13%, butanga uburinganire bwiza. Butanga ubukana bwinshi (ubusanzwe HRC 30-36 mu gihe cyabwo cyarakomeretse) kugira ngo bushobore kwangirika neza na pulasitiki zisanzwe, ariko bukomeza gukoreshwa. Ingano ya chromium nyinshi itanga ubukana bwiza bwa corruption, ingenzi bitewe n'ubushobozi bwo guhumeka mu bidukikije no muri pulasitiki zimwe na zimwe. Uburyo bwa Electroslag Remelting (ESR) butuma imiterere ingana kandi idafite imyenge, ari ingenzi cyane kugira ngo haboneke irangi ryiza ku buso bwa Class A no kugira ngo ubushyuhe bukomeze gukoreshwa mu gihe cyo gukonjesha.

 

Guhitamo Ibikoresho by'Ibice: Imikorere Ihuye n'Ubukungu

Igipfukisho cy'ingofero cyasabaga gukomera, kudacika intege ku gice cy'ingofero, no kudacika ubushyuhe ku bidukikije by'imbere mu modoka. Nyuma yo gupima, hatoranijwe imvange ya Polypropylene yuzuye ikirahure (PP).

 

Icyitegererezo n'Imiterere yihariye: Ibikoresho nka Sabic PP 513MN40 (40% bya fibre y'ikirahure irangijwe) bitanga ishusho ishimishije. Matrix ya polypropylene itanga ubushobozi bwo kurwanya imiti kandi ihendutse, mu gihe 40% bya fibre y'ikirahure byongera cyane imbaraga zo gukurura, gukomera, n'ubushyuhe bwo guhindura ubushyuhe. Ibi bituma igice kiba gito kandi cyoroshye (kizigama ikiguzi cy'ibikoresho) mu gihe gikomeza guhaza ibyifuzo by'imiterere. Abahanga mu by'ibikoresho ba Ansix Tech bakoze ubushakashatsi ku gushaka imvange ingana n'iyo iva ku mucuruzi wo mu karere, bagera ku bipimo bimwe bya tekiniki ku giciro gito cya 15-20% cy'ibikoresho fatizo - ubwizigame buhita buhabwa umukiriya.

 

Icyiciro cya 3: Imiterere y'ibimera - Ubuhanga mu by'imiti

Iyi mashini ni ihuriro rikomeye ry’imishinga ifitanye isano. Ubuhanga mu gushushanya bwa Ansix Tech bugaragara mu guhuza kwayo.

 

Sisitemu yo Gukonjesha/Imiyoboro y'Amazi: Iyi ni yo mikorere y'igihe cy'uruziga n'ubwiza bw'igice. Ku gipfukisho cy'imiyoboro, Ansix Tech yakoze uruziga rwo gukonjesha ruri hafi y'agace k'imiyoboro kariho. Bitandukanye n'imiyoboro igororotse, imiyoboro isanzwe ikurikiza imiterere y'umwobo, itanga ubushyuhe bumwe kandi bwihuse. Ibi bigabanya mu buryo butaziguye igihe cyo gukonjesha—igice kinini cy'uruziga rwo gutera—bikongera umusaruro ku kigero cya 22%.

 

Sisitemu y'Urugendo n'Irembo: Kugira ngo habeho kuzuza neza no kugabanya imyanda y'ibikoresho, hakoreshejwe sisitemu ishyushye y'urugendo ifite amarembo y'imvange. Ibi bituma ibikoresho bishonga mu rugendo, bigakuraho imyanda ikomeye n'imyanda y'urugendo igomba kongera gusimburwa. Irembo ry'imvange ritanga ubuyobozi bwigenga kandi bwigenga ku byuzuza kuri buri mwobo, ingenzi cyane kugira ngo igice kimwe gihore gihamye. Aho amarembo aherereye hashyizwe mu buryo bw'ingenzi ahantu hatari ubwiza kandi hadakomeye kugira ngo hagabanuke ibisigazwa.

 

Sisitemu yo Gusohora: Imiterere y’igice igoye, hamwe n’uduce duto duto twakuwe mu buryo bwo gukurura, byasabaga ingamba zihambaye zo gusohora. Ansix Tech yakoze uruvange rw’udupira dusanzwe two gusohora, uduce duto two gusohora imbavu nto, n’udupira two guterura dufite inguni kugira ngo dukuremo uduce duto. Ibice byose byakozwe mu cyuma gikomeye (nka H13) kugira ngo bihangane no gukubitwa kenshi.

 

Icyiciro cya 4: Ingufu zo gukora ibintu - Imbogamizi n'imashini nziza

Guhindura igishushanyo mbonera mu cyuma gikomeye byatanze imbogamizi zikomeye.

 

Ikibazo cya 1: Hinge y'ubuzima. Gutunganya imiterere y'agace k'agace k'ubuhumekero gafite ubugari buto cyane kandi bunoze mu gice cy'ubuhumekero byasabaga gukoresha mikoro-machining hifashishijwe CNC na EDM (Electrical Discharge Machining) kugira ngo hagerwe ku nkombe isobanutse kandi ihamye ikenewe nta burrs.

 

Ikibazo cya 2: Itandukaniro ry’imisatsi yo mu rwego rwa A. Ifumbire yagombaga gukora ubuso bufite urumuri rwinshi ndetse n’ahantu hakozwe neza. Ibi byasabaga uburyo bwo gusiga irangi mu byiciro byinshi n’abanyabukorikori b’abahanga, hanyuma hagakurikiraho gusiga neza imiti mu bice byabugenewe.

 

Uburyo bwo gutunganya: Uburyo bwo gutunganya bwari uburyo bwa ballet bwateguwe neza: Gusya CNC itoroshye > Gutunganya ubushyuhe (niba bikenewe) > Gusoza CNC neza > EDM kugira ngo ubone ibisobanuro birambuye > Gusukura no gutunganya imiterere y'intoki > Intambwe ku yindi > Igenzura rya nyuma n'igerageza.

 

Icyiciro cya 5: Kumenya neza inzira - Gukoresha uburyo bwo gushushanya inshinge

Ubwo iki gikoresho cyashyirwaga mu mashini ikora inshinge neza cyane, hatangiye kunozwa uburyo bwo gukora.

 

Gutunganya neza ibipimo: Injeniyeri zanogeje uburyo ibipimo bya PP byuzuye ikirahure: ubushyuhe bushongeshejwe, umuvuduko wo gutera n'imiterere y'umuvuduko, umuvuduko wo gupakira, n'igihe cyo gukonjesha. Intego yari ukuzuza neza umwobo nta gushyuha cyane (bishobora kwangiza pulasitiki) cyangwa imihangayiko y'imbere.

 

Uburyo bwo Kugenzura Ibiciro no Kunoza Imikorere:

 

Kugabanya Igihe cy'Izenguruka: Sisitemu yo gukonjesha ya conformal ni yo yayoboye ibintu, ariko andi masegonda yagabanutse hakoreshejwe uburyo bwo gukuramo amaboko bwa roboti muri iyo mashini no gushyira mu bikorwa uburyo bwo kwikora ku bimera.

 

Kuzigama Ibikoresho: Binyuze mu guhindura witonze aho umuntu ahindura ibintu kuva ku gushongesha kugeza ku gupakira, no kugabanya igihe cyo gupakira, Ansix Tech yagabanyije uburemere bw'ibice ku kigero cya 4% nta kwangiza imikorere—ibi bikaba byaragabanyije amafaranga y'ibikoresho mu buryo butaziguye ku bice bya miliyoni.

 

Ingufu zikoreshwa: Gukoresha imashini zikoresha amashanyarazi yose kugira ngo zikore neza kandi zikoreshe ingufu neza (kugeza ku 60% by'ingufu zikoreshwa mu gupima ingufu) byagabanyije ikiguzi cy'ingufu kuri buri gice.

 

Icyiciro cya 6: Ingwate - Igenzura ry’Ubuziranenge n’Igenzura Rihamye

Ubwiza ntibugenzurwa muri byo; burimo. Uburyo bwa Ansix Tech bwo gukoresha QC ku gipfundikizo cy'inyuma bwari bufite ibice byinshi:

 

Igenzura ry'Ingingo ya Mbere (FAI): Hakoreshejwe imashini ipima (CMM), amafoto ya mbere yapimwe hakurikijwe icyitegererezo cya 3D kugira ngo yemeze ingano zose z'ingenzi.

 

Igenzura ry’ibikorwa: Utumashini two mu mwobo w’ibimera twagenzuraga umuvuduko n’ubushyuhe mu gihe nyacyo. Gutandukana n’idirishya ry’ibikorwa byagaragaza ko hari imenyesha.

 

Igenzura ry’Imikorere y’Ibarurishamibare (SPC): Ibipimo by’ingenzi byavuye mu gupima ibice by’isuzuma byakurikiranywe ku mbonerahamwe y’igenzura kugira ngo hamenyekane uko inzira iyo ari yo yose igenda mbere yuko ikora ibice byanze.

 

Isuzuma ry'imikorere: Ingero z'ibipimo byakozwe ku buryo butunguranye (bikozwe mu buryo butunguranye) zakorewe isuzuma rikomeye ry'umunaniro w'inyuma (ibice 10.000+ by'inyuma) ndetse n'isuzuma ryo guteranya/gukuraho ibipimo.

 

Icyiciro cya 7: Inzira ya nyuma - Gupakira no Gutanga byihuse

Kubera ko Ansix Tech imaze gusobanukirwa ko ifumbire ari ikintu cy'ingenzi ku muyoboro w'umukiriya wayo, ibikoresho byayo byakozwe kugira ngo byihute kandi bigire umutekano. Ifumbire irakurwaho, isukurwa, isizweho ingese, kandi buri gice gishyirwa mu gasanduku gakomeye. Inyandiko zose—amadosiye ya CAD, ibishushanyo by'ifumbire, impapuro z'imikorere, raporo za QC—zishyirwa mu buryo bwa elegitoroniki kandi zigatangwa ku rubuga rwizewe. Ikoresheje uruhererekane rw'ibikoresho byayo byashyizweho n'inganda zikora, Ansix Tech yiyemeje kandi igera ku gihe cyo kwihuta cya 30% kurusha urugero rw'inganda zikora ifumbire nk'iyi.

 

Umwanzuro: Igitekerezo cy'agaciro ka Ansix Tech - Kwizerwa binyuze mu buhanga buhuriweho

Umushinga w’ubudozi bw’ingufu zo guhumeka ni umwihariko wa filozofiya ya Ansix Tech. Ntabwo ari abakora ubudozi gusa, ahubwo ni abafatanyabikorwa mu gutunganya ibintu. Ubunararibonye bwabo mu nganda bubafasha kubona amahirwe yo kuzigama amafaranga aho abandi babona gusa ibisobanuro birambuye.

 

"Icyemezo cyacu ni ugutanga agaciro k'ubuzima bwose," asoza umuyobozi mukuru Zhang Feng. "Tugabanya ikiguzi atari ukugabanya amafaranga, ahubwo ni ugukora ibintu mu buryo bw'ikoranabuhanga. Ifumbire ikora neza ikoresheje ibikoresho byatoranijwe neza, ikora neza, itanga ibice bihendutse n'ibice byiza. Ni bwo buryo abakiriya bacu bishingikirizaho."

 

Mu kumenya neza imikoranire iri hagati y’ubumenyi bw’ibikoresho, simulation igezweho, machining igezweho, n’ubuhanga mu mikorere, Ansix Tech igabanya cyane ikiguzi cyose cyo gutunga ibice byabumbwe mu buryo bw’ingufu. Bigaragaza ko mu rwego rwo guhangana muri iki gihe, ubuhanga buhanitse cyane akenshi ari bwo butanga igisubizo cyiza cyane, cyizewe kandi gihendutse.

 

Ansix Tech Co Ltd

Niba ufite gahunda zijyanye n'ibumba ry'umupfundikizo w'ubuhumekero, ushobora kutuvugisha igihe icyo ari cyo cyose. Tuzahindura ibitekerezo byawe bikaba impamo, tuguhe intsinzi zawe, kandi tuguhe amadeni menshi ku isoko. Amakuru yacu yo kuduhamagara ni info@ansixtech.com. Cyangwa uhamagare umuyobozi mukuru w'ikigo cyacu, ohereza ubutumwa kuri: stephen@ansixtech.com

 

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