Chifukidziro chekuvhara hinji chifukidziro chemuforoma

Hinji yekuvhara mhepo cPamusoro peMould

 

Hunyanzvi hweUinjiniya: Mukati Ansix Unyanzvi Hwakanaka hweTekinoroji paPurojekiti yeMold yeHinge Cover yeFentilation Cover

 

SHENZHEN, China – Munyika ine zvinhu zvakawanda zvemagetsi nemidziyo yemotokari, gamba risingaonekwe rinowanzova jekiseni. Ndiyo chishandiso chikuru, chinhu chisina kunaka chinotangira mamiriyoni ezvikamu zvepurasitiki zvakafanana, zvisina chikanganiso. Rwendo kubva pafaira reCAD kuenda kuchikamu chinogadzirwa zvakawanda isymphony yeinjiniya, sainzi yezvinhu, uye kugadzirisa kusingaperi. Hapana imwe nzvimbo iyi symphony yakagadziridzwa zvakanaka kupfuura paAnsix Tech, inotungamira mukugadzirisa majekiseni epamusoro, parizvino inoratidzwa kuburikidza nekuita kwavo kwakanyatsonaka kwepurojekiti yeVentilation Cover Hinge Cover Mold.

 

Chirongwa ichi, sechinhu chakakosha muhurongwa hwepamusoro hwekufambisa mhepo mumotokari, chinoratidza nzira yemazuva ano yekugadzira mold: kuoma kusati kwamboitika, kushivirira kusingakanganwiri, uye kumanikidzwa kwakanyanya kwekushandisa mari zvakanaka. Maitiro eAnsix Tech anoratidza kuti ruzivo rwakadzama rweindasitiri, pamwe nekuona kwakazara kweketani yese yekugadzira, zvinogona sei kupa kwete mold chete, asi mukana wekukwikwidzana kune vatengi vavo.

 

Chikamu 1: Genesis - Kugadzira Pamwe Chete & Kusimbiswa kweDigital

Chifukidziro cheHinge cheFentilation Cover chikamu chakaoma kunzwisisa. Chinofanira kunge chisina runako rwakakwana (chikamu A munzvimbo dzakasiyana), chakasimba zvikuru kuti chigone kumira kukwirira kwakasimba kwehinge, chine zvinhu zvakanyatsokwana pakuungana, uye chinobatanidzwa zvakanaka nemamwe madhiragi. Dhizaini yeFomusaka, ibasa guru rekuona zvichaitika.

 

Dhizaini Yekugadzira (DFM): Mainjiniya eAnsix Tech haatangi nemould, asi nechikamu chacho. Vachishanda pamwe chete nemutengi, vanoita ongororo yakazara yeDFM. Pachifukidziro chehinge, izvi zvaisanganisira mazano emakona ekudhirowa kuti ive nechokwadi chekuti yakabuda yakachena, kugadzirisa kufanana kweukobvu hwemadziro kudzivirira mavanga ekunyura uye kupwanyika, uye kugadzirisa geometry yemahinge ari mupenyu uye snap-fit ​​kuti agare kwenguva refu uye nyore kuunganidza. "Chinangwa chedu padanho rino," anodaro Li Wei, Senior Project Manager kuAnsix Tech, "ndechekugadzira kugadzirwa uye kushanda zvakanaka kwemari muDNA chaiyo yechikamu chacho. Kugadzirisa zvishoma muhukuru hweradius kana madziro kunogona kuchengetedza zviuru zvekugadzirisa mould uye nguva yekufamba kwenguva."

 

Kuongorora Kuyerera Kwemould (DFM's Digital Twin): Apa ndipo panosangana dzidziso yekutevedzera. Ichishandisa software yepamusoro (yakadai seMoldex3D kana Autodesk Moldflow), Ansix Tech inogadzira nzira yekuisa jekiseni remagetsi. Kune hinge cover, ongororo yakatarisa pa:

 

Maitiro Ekuzadza: Kuve nechokwadi chekuti kuzadza kwakaringana kudzivirira misungo yemhepo uye mitsetse yewelding munzvimbo dzakakosha dzekushongedza kana dzekuvaka.

 

Kushanda Nesimba Pakutonhodza: ​​Kutevedzera sisitimu yekutonhodza kuti uone uye ubvise nzvimbo dzinopisa dzinokonzera kuderera kwakasiyana uye kukanganiswa.

 

Simba reKubata & Kudzvanyirira: Kufanotaura huwandu hunodiwa hwematani emuchina uye kudzvanyirira kwejekiseni kuti ukwanise kugadzira saizi yemidziyo nemazvo uye kudzivirira kushandisa mold zvakanyanya.

 

Kufanotaura Kuderera uye Kufanotaura Kwemapeji: Kutarisira kuti chikamu chichachinja sei pachatonhora, zvichibvumira kugadziriswa kwezvikamu zvechiumbwa chemould simbi isati yachekwa.

 

Chikamu ichi chekugadzira mifananidzo yedhijitari ndicho chirongwa chekutanga chikuru cheAnsix Tech chekuchengetedza mari. Nekuona nekugadzirisa zvikanganiso zvinogona kuitika, vanobvisa kugadzirisazve chakuvhuvhu kunodhura uye kunotora nguva mushure mekugadzirwa.

 

Chikamu chechipiri: Chinhu Chinopfuta - Sarudzo Yehurongwa hweMould & Part

Ansix Tech inoshanda nechinhu chakagadzirwa nezvinhu zviviri: kusarudza simbi yakakodzera mold yacho uye purasitiki yakakodzera chikamu chekupedzisira.

 

Kusarudzwa kweSimbi yeMould: Nheyo yeHupenyu Hurefu

Pamuchina wekuisa simbi wekufema (Ventilation Cover Hinge Cover Mold), unoda kugadzirwa kwakawanda (kupfuura mamiriyoni emagetsi) uye kugadzirwa kwepamusoro-soro, Ansix Tech yakasarudza Pre-Hardened Stainless Steel yepamusoro (yakadai seSS420 kana STAVAX ESR) yepakati nepakati.

 

Kuumbwa & Chikonzero: Rudzi urwu rwesimbi, rune chimiro chakajairika che ~13% Chromium, runopa chiyero chakanaka. Runopa kuomarara kwakanyanya (kazhinji HRC 30-36 mumamiriro ayo akaomeswa kare) kuti rirambe rakakora zvakanaka papurasitiki inokwesha, asi rinoramba richishandiswa. Chromium yakawanda inopa simba rekudzivirira ngura zvakanyanya, zvichikosha tichifunga nezvehunyoro munzvimbo uye kubva kune mamwe mapurasitiki. Maitiro eElectroslag Remelting (ESR) anovimbisa chimiro chakafanana, chisina maburi, icho chakakosha kuti pave nekupenya kwakakwana panzvimbo dzeClass A uye kuti kupisa kugare kuchiyerera panguva yekutonhora.

 

Kusarudzwa Kwezvinhu Zvine Chikamu: Kushanda Kunosangana Nehupfumi

Chifukidziro chehinji chaida kusimba, kuramba kuneta kwehinji, uye kuramba kupisa kwemukati memotokari. Mushure mekuyedza, musanganiswa weGlass-Filled Polypropylene (PP) wakasarudzwa.

 

Modhi Nehunhu Hwayo: Chinhu chakaita seSabic PP 513MN40 (40% girazi fiber yakasimbiswa) chinopa chimiro chinokwezva. Polypropylene matrix inopa kudzivirira makemikari kwakanaka uye mutengo wakaderera, nepo 40% girazi fiber yakasimbiswa inowedzera simba rekusimba, kuomarara, uye kupisa kwekupisa. Izvi zvinoita kuti chikamu chacho chive chakatetepa uye chakareruka (kuchengetedza mutengo wezvinhu) ukuwo chichisangana nezvinodiwa zvechivakwa. Nyanzvi dzezvinhu dzeAnsix Tech dzakashanda kuwana compound inoshanda zvakaenzana kubva kumutengesi wedunhu, dzichiwana hunyanzvi hwakafanana nemutengo wezvinhu zvakagadziriswa wakaderera ne15-20% - kuchengetedza kwakapfuudzwa zvakananga kumutengi.

 

Chikamu chechitatu: Kuumbwa kweMould - Systems Engineering

Chiumbwa ichi chinobatanidza masisitimu akabatana. Kugadzira kwakanaka kweAnsix Tech kunoonekwa mukubatanidzwa kwacho.

 

Sisitimu Yokutonhodza/Makwara Emvura: Uku ndiko kurova kwemoyo kwenguva yekufamba uye chikamu chemhando. Pachifukidziro chehinge, Ansix Tech yakagadzira dunhu rekutonhodza re conformal pedyo nenzvimbo yehinge mhenyu. Kusiyana nemakwara akaboorwa akatwasuka, makwara e conformal anotevera contour yegomba, zvichipa kubviswa kwekupisa kwakafanana uye nekukurumidza. Izvi zvinoderedza zvakananga nguva yekutonhodza—chikamu chikuru chenguva yekuisa jekiseni—zvichiwedzera simba remhepo ne22%.

 

Sisitimu yeRunner & Gate: Kuti ive nechokwadi chekuti kuzadza kwakaringana uye kuderedza marara ezvinhu, sisitimu yerunner inopisa ine mageti evharuvhu yakashandiswa. Izvi zvinochengetedza zvinhu zvakanyungudika mumumhanyi, zvichibvisa marara akaomarara uye marara emumhanyi anofanira kudzorerwa pasi. Mageti evharuvhu anopa kutonga kwakaringana uye kwakazvimirira pamusoro pekuzadza mugomba rega rega, zvakakosha kuti chikamu chigare zvakanaka. Nzvimbo yegedhi yakaiswa zvine hungwaru munzvimbo isina kushongedza, isina kushushikana zvakanyanya kuderedza zvisaririra.

 

Sisitimu Yokuburitsa Zvinhu: Maitiro akaomarara echikamu ichi, chine maburi emukati mechinhu, aida nzira yekubvisa zvinhu yakapfava. Ansix Tech yakagadzira musanganiswa wemapini ejector akajairwa, maburi eejector embabvu dzakatetepa, uye ma lifters akakombama kuti abudise maburi emukati mechinhu. Zvinhu zvese zvakagadzirwa nesimbi yemidziyo yakaoma (senge H13) kuti igare yakarova kakawanda.

 

Danho rechina: Kukosha kweKugadzira - Matambudziko & Kugadzira Machining Nemazvo

Kushandura dhizaini yacho kuita simbi yakaoma kwakaita kuti pave nematambudziko makuru.

 

Dambudziko 1: Hinge Inogara Iripo. Kugadzira machine yakatetepa uye yakanyatsojeka yechikamu chehinge iri kurarama mugomba remould kwaida machine machine ine kumhanya kukuru yeCNC neEDM (Electrical Discharge Machining) kuti uwane mucheto wakapinza uye wakafanana unodiwa usina maburi.

 

Dambudziko rechipiri: Kusiyana kweKupera kwePamusoro. Chiumbwa ichi chaifanira kugadzira nzvimbo dzine girazi rakakwirira reClass A nenzvimbo dzine jira rakagadzirwa. Izvi zvaida kuti pave nekukwesha kwematanho akawanda nenyanzvi, zvichiteverwa nekukwesha kwakanyatsonaka kwemakemikari munzvimbo dzakatarwa.

 

Kugadzira Mafambiro Ebasa: Mafambiro ebasa aive eballet yakarongwa zvakanaka: Rough CNC milling > Heat Treatment (kana zvichidikanwa) > Precision CNC finishing > EDM yeruzivo rwakaoma > Manually polishing & texturing > Danho nedanho rekugadzirira > Kusimbisa kwekupedzisira uye kuyedza.

 

Danho rechishanu: Kugona Maitiro - Kugadzirisa Kuumbwa Kwejekiseni

Chiumbwa ichi chakaiswa mumuchina wekugadzira jekiseni une majekiseni akanyatsogadzirwa, kufambira mberi kwemaitiro acho kwakatanga.

 

Kugadzirisa Zvine Mwero weParameter: Mainjiniya vakagadzirisa matrix yemaparameter ePP yakazadzwa negirazi: tembiricha yekunyunguduka, kumhanya kwejekiseni uye ma profiles ekumanikidzwa, kumanikidzwa kwekurongedza, uye nguva yekutonhodza. Chinangwa chaive chekuzadza gomba zvakanaka pasina kukonzera kupisa kwakanyanya (izvo zvinogona kukanganisa purasitiki) kana kushushikana kwemukati.

 

Kushanda Nesimba Uye Kudzora Mutengo:

 

Kuderedza Nguva Yekutenderera: Sisitimu yekutonhodza yakafanana ndiyo yaive chinhu chikuru chaitungamira, asi mamwe masekonzi akagadziriswa nekugadzirisa nzira yekuburitsa ruoko rwemuchina werobhoti uye kushandisa otomatiki yekuzora mold.

 

Kuchengetedza Zvinhu: Nekunyatsogadzirisa nzvimbo yekuchinja kubva pakupinza kuenda pakumanikidza kwepakeji, uye nekuderedza nguva yekurongedza, Ansix Tech yakaderedza huremu hwezvikamu ne4% pasina kukanganisa mashandiro - izvo zvakachengetedza mari yezvinhu pamamiriyoni ezvikamu.

 

Kushandiswa Kwesimba: Kushandisa michina yekuumba majekiseni emagetsi ese kuti ishande zvakanaka uye ishandise simba zvakanaka (simba rakaderera ne60% pane ma hydraulic equivalents) zvakaderedzawo mutengo wesimba pachikamu chimwe nechimwe.

 

Chikamu 6: Vimbiso - Kudzora Hunhu Hwakasimba & Kuvimbisa

Hunhu hahuongororwi mukati; hwakavakirwa mukati. Nzira yeAnsix Tech yeQC yekuvhara hinge yaive nezvikamu zvakawanda:

 

Kuongorora Nyaya Yekutanga (FAI): Uchishandisa Muchina weKuyera Unobatanidza (CMM), mapikicha ekutanga akayerwa achipesana nemuenzaniso we3D kuti asimbise mativi ese akakosha.

 

Kutarisa Mukati Mebasa: Masensa ari mugomba remuforoma anotarisa kumanikidzwa uye tembiricha panguva chaiyo. Chero kutsauka kubva pahwindo rebasa rakatarwa kwaizoratidza yambiro.

 

Kudzora Maitiro Ekuverenga (SPC): Zviyero zvakakosha kubva mukuongorora zvikamu zvenguva nenguva zvakateverwa pamachati ekudzora kuti zvionekwe chero kudonha kwemaitiro kusati kwagadzira zvikamu zvakarambwa.

 

Kuongororwa Kwebasa: Samples dzisina kurongeka dzakaongororwa zvakasimba nezvekuneta kwehinge (10,000+ cycles) uye bvunzo dzekubatanidza/kubvisa snap-fit.

 

Chikamu 7: Makiromita Ekupedzisira - Kurongedza & Kutumira Nekukurumidza

Vachiziva kuti mold chinhu chakakosha pakugadzirwa kwevatengi vavo, zvinhu zveAnsix Tech zvakagadzirwa kuti zvikwanise kukurumidza uye kuchengetedzeka. Mold inobviswa, inocheneswa, yakafukidzwa nekudzivirira ngura, uye chikamu chimwe nechimwe chinogadzirwa nefoam mubhokisi remhepo rakasimba. Magwaro ese—mafaira eCAD, mifananidzo yemold, mapepa ekugadzirisa, mishumo yeQC—anoiswa padhijitari uye anopihwa pachiteshi chakachengeteka. Vachishandisa chain yavo yekupa zvinhu yagara iripo uye nzvimbo yekugadzira yemuno, Ansix Tech yakazvipira uye yakawana nguva yekutungamira nekukurumidza ne30% kupfuura mwero weindasitiri wemold yakaoma iyi.

 

Mhedziso: Chirevo cheAnsix Tech Value - Kuvimbika kuburikidza neUnyanzvi Hwakabatanidzwa

Chirongwa cheMold cheVentilation Cover Hinge Cover Mold chikamu chidiki chepfungwa dzeAnsix Tech. Havasi vagadziri vemold chete; asi vanobatsirana mukugadzira. Ruzivo rwavo muindasitiri rwunovabvumira kuona mikana yekuchengetedza mari uko vamwe vachingoona zvakatemwa chete.

 

"Kuzvipira kwedu kupa kukosha kwehupenyu hwese," anopedzisa CEO Zhang Feng. "Tinoderedza mitengo kwete nekuderedza mitengo, asi nekugadzira zvinhu zvine hungwaru. Foroma inoshanda zvakanyanya ichishandisa chinhu chakasarudzwa zvakanaka, ichishanda zvakanaka, inogadzira zvikamu zvakachipa uye zvikamu zviri nani. Ndiko kuvimbika kunoenderana nevatengi vedu."

 

Nekuziva kubatana kuripo pakati pesainzi yezvinhu, simulation yepamusoro, machinery chaiyo, uye process engineering, Ansix Tech inoderedza zviri pachena mutengo wese wekuva muridzi wezvinhu zvakagadzirwa nejekiseni. Zvinoratidza kuti munyika yemakwikwi yanhasi, mainjiniya akaomarara kazhinji ndiwo anopa mhinduro yakanaka kwazvo, yakavimbika, uye isingadhuri.

 

Ansix Tech Co Ltd.

Kana muine zvirongwa zvine chekuita ne mold yekuvhara hinge yekufema, munogona kutibata chero nguva. Tichashandura pfungwa dzenyu kuita chokwadi, toita kuti zviroto zvenyu zvizadzike, uye towana maodha makuru kubva kumusika. Ruzivo rwedu rwekuonana ndi info@ansixtech.com. Kana kuti batai CTO wedu, tumirai tsamba ku: stephen@ansixtech.com

 

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