Kaʻina hana hoʻoheheʻe inikini PP MUCELL no nā lima kīʻaha wai

Kaʻina hana hoʻoheheʻe inikini PP MUCELL no nā lima kīʻaha wai

ʻAnisika ʻO ka hana hou ʻana o MuCell o ka ʻenehana: Ke hana hou nei i nā lima kīʻaha wai me ka pololei o ka hōʻemi ʻana i ke kumukūʻai

I loko o kahi honua kahi e helu ai kēlā me kēia gram a me kekona, ʻo ka hoʻohana ʻana o Ansix Tech i ka ʻenehana hoʻohua microcellular MuCell no nā lima kīʻaha wai e hōʻoiaʻiʻo ana hiki i ka hana holomua ke hana kiʻekiʻe a me ka hoʻokele waiwai nui.

ʻIke ʻia paha he ʻāpana palakiko maʻalahi kahi lima kīʻaha wai, akā no nā ʻoihana e hoʻokūkū nei ma ka mākeke honua, he mea koʻikoʻi kona kumukūʻai, ke kaumaha, a me ke kūpaʻa. Ua hoʻololi ʻo Ansix Tech i kēia ʻāpana o kēlā me kēia lā ma ka hoʻokō ʻana i ke kaʻina hana hoʻoheheʻe ʻana o PP MuCell (microcellular foaming). Hoʻokomo kēia ʻenehana holomua i ka wai supercritical i loko o ka resin, e hana ana i kahi ʻāpana i ʻoi aku ka māmā, ka ikaika, a me ka paʻa o ka dimensional ma mua o kona hoa paʻa.

No nā mea kūʻai aku, ua ana pololei ʻia ka hopena ma ka laina lalo. Ma o ka hoʻonui piha ʻana o nā mea hana, nā kaʻina hana, a me ka pono o ka hana ʻana, ua hōʻemi maikaʻi ʻo Ansix Tech i ke kumukūʻai o ka hapa nui o nā ʻāpana āna e hana ai. ʻAʻole kēia hoʻokō mai ka ʻoki ʻana i nā kihi akā mai ka ʻenekinia akamai e hoʻohana ana i nā pono kūloko o ka ʻenehana MuCell e hōʻemi i ka ʻōpala a hoʻonui i ka hopena.

1 Ke wehe nei iā MuCell: He lele ʻenehana i ka hoʻoheheʻe ʻana i ka inikini

Hōʻike ke kaʻina hana MuCell i kahi hoʻololi koʻikoʻi mai ka hoʻoheheʻe ʻana i ka injection kuʻuna. He ʻano hana hoʻohua kino ia kahi e hoʻoheheʻe pololei ʻia ai ka nitrogen supercritical a i ʻole ke kalapona dioxide i loko o ka resin polymer i hoʻoheheʻe ʻia. Hoʻokumu kēia i kahi hopena hoʻokahi-phase, i ka wā e hoʻokomo ʻia ai i loko o kahi lua mold haʻahaʻa, e hele ana i ka hoʻonui ʻia i kāohi ʻia. Miliona o nā pehu microscopic, kēlā me kēia liʻiliʻi ma mua o 50 microns ke anawaena, nucleate a ulu like ma ke kikowaena o ka ʻāpana, ʻoiai e hana ana kahi ʻili paʻa e kūʻē i ka ʻili mold.

He mea hoʻololi nā pono o kēia ʻano microcellular. ʻO ka mea mua, hiki iā ia ke mālama nui i nā mea a me ka hōʻemi ʻana i ke kaumaha hapa, pinepine ma 10% a ʻoi aku paha, me ka ʻole o ka hoʻopilikia ʻana i ka pono o ke ʻano. ʻO ka lua, ʻo ka hana huʻa e hoʻoikaika i loko o ka lua mold, e hoʻopau ana i ka pono no kahi pae hoʻopaʻa kuʻuna (paʻa). ʻO kēia ke alakaʻi i ka hōʻemi nui ʻana i nā pilikia kūloko, ʻo ia ke kumu nui o nā māka warpage a me nā poho i ka hoʻoheheʻe kuʻuna. ʻO ka hopena he kūpaʻa dimensional a me ka pololei loa.

ʻOkoʻa loa nā palena hana mai ka hoʻoheheʻe ʻana i ka injection maʻamau. Hōʻike ka ʻikepili ʻoiai ʻoi aku ke kiʻekiʻe o ke kaomi hoʻopiha mua, hiki i ke kaomi paʻa no MuCell ke haʻahaʻa i ka hapalua o ke kaʻina hana maʻamau, a ua hoʻemi ʻia ka manawa paʻa mai kekona a i kahi hapa o kekona. Hoʻololi pololei kēia pono i nā manawa pōʻaiapuni pōkole a me ka hoʻohana ʻana i ka ikehu haʻahaʻa no kēlā me kēia ʻāpana, e hana ana i ke kahua o ka hoʻolālā hoʻonui kumukūʻai a Ansix Tech.

2 Mai ka Hoʻolālā a i ka Hoʻouna ʻana: Ke Kaʻina Hana Hoʻohui ʻia o Ansix Tech

2.1 Ke Kūkulu ʻana i nā Hana Hoʻohālike a me ka Hōʻoia Hoʻolālā (EVT/DVT)

Hoʻomaka ka huakaʻi a Ansix Tech me kahi lima kīʻaha wai hou me ka prototyping koʻikoʻi a me ka hōʻoia ʻana, ma hope o nā pae EVT (Engineering Verification Test) a me DVT (Design Verification Test) maʻamau o ka ʻoihana. Hoʻohana ka hui ʻŌmole holomuapolokalamu loiloi kahe e hoʻohālike i ke kaʻina hana MuCell. ʻAʻole kēia he loiloi hoʻopiha maʻamau; koi ia i nā modula microcellular kūikawā e hiki ke wānana i ka hoʻokumu ʻana a me ka hoʻolaha ʻana o nā micro-bubbles.

ʻO kahi pilikia koʻikoʻi ka wānana ʻana pehea e hoʻopilikia ai ke ʻano hua i nā waiwai mechanical hope loa. Hoʻohana ʻo Ansix Tech i nā mea hana loiloi i hoʻohui ʻia e hoʻoili i ka ʻikepili ʻano microcellular i wānana ʻia (ka nui o ke kelepona a me ka nui) mai ka simulation kahe mold i ka polokalamu loiloi structural. ʻAe kēia loiloi hoʻopili multi-scale i nā ʻenekinia e wānana pololei i ka paʻakikī o ka ʻāpana, ka ikaika, a me ka deformation ma lalo o ke kaumaha ma mua o ka hana ʻana o kahi prototype hoʻokahi, e hōʻoiaʻiʻo ana e hoʻokō ka lima māmā i nā koi hana āpau.

2.2 ʻEpekema Mea: Ke koho ʻana i ka PP kūpono

He mea nui ke koho ʻana i nā mea. ʻO Polypropylene (PP) ka polymer i koho ʻia no nā lima kīʻaha wai ma muli o kona kūpaʻa kemika maikaʻi loa, ka ikaika luhi maikaʻi mai ka flexing pinepine ʻana, a me ke kumukūʻai kūpono. No ke kaʻina hana MuCell, koho ʻo Ansix Tech i nā papa PP kiʻekiʻe kikoʻī. Hoʻemi nui ke kinoea i hoʻoheheʻe ʻia i ka viscosity o ka resin, e ʻae ana iā ia e hoʻopiha i nā ʻāpana lahilahi a me nā geometries paʻakikī me ka maʻalahi. Aia ka ʻike loea o ka hui i ka hoʻohālikelike ʻana i ka helu kahe melt (MFI) o ka resin a me nā kinetics crystallization me nā palena MuCell e hōʻoia i kahi ʻano huʻa celled maikaʻi a kūlike a me kahi ʻili Class-A kūpono ma ka lima.

2.3 Ka Puʻuwai o ke Kaʻina Hana: ʻŌmole kikoʻī ʻenekinia

ʻO ka ʻōmole kahi e ola maoli ai ke kaʻina hana MuCell, a ʻo kona hoʻolālā e pono ai nā noʻonoʻo kūikawā.

2.4 Hoʻonui Hana a me ka Hōʻoiaʻiʻo Kūlana

ʻO ke akamai nui o Ansix Tech ʻo ia ka hoʻokele ʻana i ka puka makani hana MuCell. ʻO nā mea nui e pili ana i ka nui o ka wai supercritical (SCF), ka wikiwiki o ka injection, a me nā mahana heheʻe a me ka mold. Hoʻohana ka hui i nā ʻano hana Design of Experiments (DOE) e ʻike i nā hoʻonohonoho kūpono e loaʻa ai ka ʻano huʻa kūlike a me ke kaumaha ʻāpana.

Hoʻohui ʻia ka mana o ka maikaʻi ma o ka hana ʻana. Nānā ʻia kēlā me kēia pūʻulu o nā lima no nā ana koʻikoʻi e like me ke anawaena o ka paʻa a me ke kaulike ʻana o ka lua kau ʻana, e hoʻohana ana i ke kūpaʻa kiʻekiʻe o MuCell. Hoʻokaʻawale pinepine ʻia nā laʻana e nānā i ke ʻano microcellular ma lalo o kahi microscope, e hōʻoiaʻiʻo ana i ka nui o ka pehu a me ka hoʻolaha ʻana e kūlike me nā kikoʻī. ʻO kēia kālele mau ʻana i ka mana o ke kaʻina hana ka mea e hōʻoiaʻiʻo ai i ka hilinaʻi no nā mea kūʻai aku a hoʻopau i nā pilikia hōʻuluʻulu pipiʻi ma hope.

3 ʻO ka Pōmaikaʻi ʻenehana Ansix: Ke hāʻawi nei i ka hilinaʻi a me ka waiwai

ʻOi aku ka ʻike o Ansix Tech me ke kaʻina hana PP MuCell no nā lima kīʻaha wai ma mua o ka hoʻokō ʻenehana. He kūpaʻa ia i ka hāʻawi ʻana i ka waiwai kūlike ʻole ma o ka naʻauao hana. Hoʻouka pololei ke ʻano hana i hoʻomaikaʻi ʻia o ka hui i nā mea hoʻokele kumukūʻai nui ʻekolu i ka hoʻoheheʻe ʻana i ka injection: nā mea maka, ka manawa pōʻaiapuni, a me ka ʻōpala/hana hou.

Ma ka hōʻemi ʻana i ke kaumaha o nā ʻāpana, ka hoʻopōkole ʻana i nā pōʻaiapuni, a me ka hoʻopau loa ʻana i ka ʻōpala e pili ana i ka warpage, hāʻawi ʻo Ansix Tech i nā mea kūʻai aku i kahi kumukūʻai piha o ka loaʻa ʻana o ka waiwai. ʻO ko lākou ʻike hohonu i ke kaʻina hana e hiki ai iā lākou ke ʻōlelo aku i nā hoʻololi hoʻolālā e hoʻomaikaʻi hou aku i ka hana ʻana, e hana ana i kahi pōʻaiapuni maikaʻi o ka hoʻomaikaʻi ʻana. Eia kekahi, ʻo nā pono o ke kaiapuni—ka hoʻemi ʻana i ka hoʻohana ʻana i ka plastic a me ka hoʻemi ʻana i ka hoʻohana ʻana i ka ikehu no kēlā me kēia ʻāpana—e kūlike me ka ulu ʻana o ke koi no ka hana ʻana i nā mea hoʻomau, e hāʻawi ana i nā lama i kahi moʻolelo hoihoi hou aʻe.

Mai ka hoʻohālike kikohoʻe mua a hiki i nā lima hope loa i hoʻopili ʻia no ka lawe wikiwiki ʻana, hoʻomalu ʻo Ansix Tech i kēlā me kēia loulou o ke kaulahao. Hōʻoia ko lākou ʻike loea e hoʻokō mau ʻia ka ʻōlelo hoʻohiki holomua o ka ʻenehana MuCell i kēlā me kēia lima māmā, paʻa, a kūpono hoʻi ke kumukūʻai e haʻalele ana i kā lākou hale hana.

4 He Hiʻohiʻona no ka Wā e Hiki Mai Ana o ka Hana ʻana

I ka hoʻomau ʻana o ka ʻāina hana honua i ka holomua i ka ʻoi aku ka maikaʻi a me ke kūpaʻa, hoʻonoho ka hana a Ansix Tech me MuCell iā lākou ma ke alo o kēia hoʻololi. Ke ʻimi nei ka hui i nā hoʻohui hou aʻe, e like me ka hoʻohui ʻana iā MuCell me In-Mold Labeling (IML) a i ʻole nā ​​​​ʻenehana overmolding, e hana i nā ʻāpana paʻakikī a kiʻekiʻe i hoʻokahi pana kūpono. Ke hoʻomau nei kā lākou manaʻo ma ka lilo ʻana i hoa hana hoʻolālā, ʻaʻole wale he mea hoʻolako, e hoʻohana ana i ka ʻenehana holomua e hoʻoponopono i nā pilikia ʻoihana hiki ke ʻike ʻia no kā lākou mea kūʻai aku.

ʻO ke kīʻaha wai haʻahaʻa, i hana hou ʻia ma o ka ʻepekema a me ka pololei, kū ia ma ke ʻano he hōʻike i kahi ʻoiaʻiʻo maʻalahi: i ka hana hou ʻana, ʻo ka hana hou ke ala hilinaʻi loa i ka mālama kālā. Ua akamai ʻo Ansix Tech i kēia kaulike, e hōʻoia ana i ka hoʻopukapuka kālā ʻana i nā kaʻina hana paʻakikī e like me MuCell e loaʻa ai nā hoʻihoʻi nui i ka maikaʻi, ka hana, a me ke kumukūʻai, hoʻokahi papahana holomua i ka manawa.

ʻO Ansix Tech Co Ltd

Inā he mau hoʻolālā kāu e pili ana i ke kaʻina hana hoʻoheheʻe ʻana i ka PP MUCELL no ka ʻōmole lima kīʻaha wai, hiki iā ʻoe ke hoʻokaʻaʻike mai iā mākou i kēlā me kēia manawa. E hoʻolilo mākou i kou mau manaʻo i mea maoli, e hoʻokō i kāu mau moeʻuhane, a loaʻa nā kauoha nui mai ka mākeke. ʻO kā mākou ʻike pili ʻo info@ansixtech.com. A i ʻole e kelepona i kā mākou CTO, leka uila: stephen@ansixtech.com

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