Acrylic PET pob tshab cawv thawv pwm
Acrylic PET pob tshab cawv thawv pwm
Kev meej pem hauv pob tshab: Ansix Tech yog tus tswv ntawm kev tsim pwm Acrylic PET Wine Box
Shenzhen, Suav teb - Hauv lub ntiaj teb kev sib tw ntawm cov khoom ntim khoom kim heev, qhov twg kev nthuav qhia yog qhov tseem ceeb, qhov kev thov rau cov thawv cawv uas pom tseeb thiab zoo nkauj tab tom nce siab. Ntawm qhov kev sib tshuam ntawm kev kos duab thiab kev tsim kho, cov kws tshaj lij txhaj tshuaj molding raug muab lub luag haujlwm nrog kev sib tw loj heev: tsim cov khoom loj, tsis muaj qhov tsis pom tseeb uas zoo nkauj thiab ua haujlwm tau zoo. Ua tus thawj coj ntawm qhov kev them nyiaj no yog Ansix Tech, lub tuam txhab uas nyuam qhuav teeb tsa tus qauv tshiab hauv kev lag luam nrog kev xa khoom tiav ntawm Acrylic PET (Polyethylene Terephthalate) pob tshab thawv cawv pwm project. Qhov kev ua tiav no tsis yog tsuas yog kev vam meej hauv kev tsim khoom xwb; nws yog ib qho pov thawj rau qhov kev txawj ntse tob npaum li cas, los ntawm kev tshawb fawb txog cov ntaub ntawv mus rau kev ua kom zoo dua qub, tuaj yeem siv los xa cov khoom zoo tsis muaj kev cuam tshuam thaum tsav tsheb cov nqi rau cov neeg siv khoom.
Qhov project no qhia txog tag nrho cov txiaj ntsig ntawm kev ua kom raug Kev Ua Pwm, txij li lub tswv yim pib mus txog rau daim ntawv pov thawj ntau lawm. Nws ua haujlwm ua ib qho kev kawm txog kev coj ua raws li cov kev cai nruj ntawm kev pom tseeb ntawm qib kho qhov muag, kev nyab xeeb ntawm kev sib cuag zaub mov, thiab kev ua kom ruaj khov ntawm cov qauv, thaum ua raws li cov qauv hauv tebchaws xws li GB / T 41102-2021 rau cov pwm ntim khoom.
Kev Xav Tau Hauv Kev Ua Lag Luam thiab Kev Txhais Tus Qauv Kub
Kev ua lag luam rau cov ntim khoom pob tshab zoo tshaj plaws yog tsav los ntawm cov hom lag luam uas nrhiav kev txhim kho qhov zoo nkauj ntawm txee thiab qhia txog kev nplua nuj thiab kev dawb huv. Rau cov cawv txiv hmab, cawv, thiab cov khoom noj khoom haus zoo, lub thawv acrylic PET muaj kev pom tseeb zoo dua thiab zoo nkauj zoo li iav piv rau lwm cov yas, nrog kev tiv thaiv tshuaj zoo dua thiab kev ruaj khov ntawm qhov ntev. Txawm li cas los xij, qhov kev thov no los nrog cov qauv khoom nruj.
Cov txheej txheem tsim kho ntawm Ansix Tech tau pib nrog kev tshuaj xyuas tag nrho ntawm cov kev cai no, uas nthuav dav tshaj qhov ntev yooj yim. Cov khoom kawg yuav tsum ua tiav lub teeb xa mus tshaj 90% nrog qhov tsawg kawg nkaus ntawm cov pos huab, muaj kev tiv thaiv zoo heev rau kev ua kom dawb lossis tawg, thiab ua raws li cov cai sib cuag zaub mov zoo li Tuam Tshoj tus qauv GB 13113 rau PET成型品卫生标准. Ntxiv mus, lub thawv yuav tsum dhau qhov kev xeem ua tau zoo rau kev ruaj khov ntawm lub foob, lub zog thauj khoom ntsug, thiab kev tiv thaiv poob. Kev nkag siab txog cov qauv kev lag luam no tau muab cov qauv tseem ceeb rau tag nrho qhov project.
Txoj Kev Prototype: Los ntawm Digital Model mus rau Tangible Verification
Tom qab ua raws li cov txheej txheem Tsim Khoom Tshiab (NPD) uas tau teeb tsa, Ansix Tech tau hloov ntawm kev txhais cov khoom mus rau kev tsim qauv. Tom qab paub meej tias cov khoom tsim tau raws li kev lag luam thiab kev tsim qauv, ib qho qauv ua haujlwm tau tsim tawm hauv peb lub lis piam rau kev ntsuam xyuas ntawm cov neeg siv khoom. Lub sijhawm no yog qhov tseem ceeb rau kev sim ergonomic, kev kuaj xyuas kev sib dhos, thiab kev ntsuam xyuas pom thawj zaug.
"Theem prototype yog qhov uas kev xav sib ntsib qhov tseeb," piav qhia los ntawm ib tug kws ua haujlwm Ansix laus. "Rau ib feem pob tshab, txawm tias qhov tsis zoo me me hauv phab ntsa tuab lossis qhov rooj vag kuj loj zuj zus. Theem no tso cai rau peb txheeb xyuas cov ntsiab lus ntawm kev ntxhov siab thiab txhim kho txoj kev faib ua ntej txiav ib gram ntawm cov hlau."
Lub Hauv Paus ntawm Qhov Teeb Meem: Kev Xaiv Khoom Siv Zoo
Kev xaiv cov khoom siv yog qhov kev txiav txim siab tseem ceeb tshaj plaws hauv kev tsim pwm pob tshab. Rau qhov project no, Ansix Tech tau soj ntsuam thiab xaiv ib qib tshwj xeeb ntawm Glycol-modified PET (PETG). Feem ntau hais txog hauv kev lag luam hauv qab lub kaus "Acrylic PET" dav dav rau nws qhov meej, PETG tau raug xaiv dua lwm txoj hauv kev zoo li PMMA (Acrylic) thiab tus qauv PET rau cov khoom vaj khoom tsev sib npaug.
Cov lus hauv qab no piav qhia txog cov yam ntxwv tseem ceeb ntawm cov khoom siv:
Qhov kev xaiv PETG zoo no tau pab txo tus nqi. Nws qhov kev ntswj pwm qis dua ua rau muaj kev kam rau siab dua thiab txo qhov xav tau kev kho tom qab pwm. Nws lub zog cuam tshuam siab txo qhov kev pheej hmoo ntawm kev pov tseg ntau lawm vim yog kev tuav kev puas tsuaj. Ntxiv mus, nws cov yam ntxwv ua haujlwm yooj yim dua txhais tau tias lub sijhawm voj voog tsawg dua thiab kev siv zog thaum lub sijhawm tsim khoom loj.
Kev Ntseeg Siab Txog Kev Tsim Kho: Kev Tshawb Fawb Txog Kev Nqus Pwm (DFM)
Txhawm rau tiv thaiv cov teeb meem tsim khoom, Ansix Tech siv cov kev siv Computer-Aided Engineering (CAE) siab heev (kev tshuaj xyuas pwm). Tsiv mus dhau qhov yooj yim Tsim rau Kev Tsim Khoom (DFM) kev kuaj xyuas, uas yog static thiab raws li txoj cai, dynamic CAE simulation qauv tag nrho cov txheej txheem txhaj tshuaj.
Siv cov software xws li Moldex3D, cov engineers tau tshuaj xyuas cov qauv sau, kev faib tawm ntawm lub siab, kev ua kom txias zoo, thiab kev kwv yees qhov warpage. Qhov kev sim virtual no tau pab tau zoo hauv kev ua kom qhov chaw ntawm lub qhov rooj zoo dua kom txo cov kab ntws thiab kev ntxhov siab sab hauv, xyuas kom meej tias muaj kev puv qhov sib npaug kom tiv thaiv cov kab vuam hauv cov chaw pom, thiab tsim lub kaw lus txias uas yuav rho tawm cua sov kom sib npaug kom tsis txhob muaj cov cim dej thiab kev sib txawv shrinkage.
"Qhov kev tshuaj xyuas no yog peb lub pob siv lead ua," tus kws tshaj lij Ansix simulation hais. "Nws tso cai rau peb pom cov teeb meem xws li cov pa phem lossis cov dej ntws tsis sib npaug ua ntej cog lus rau cov cuab yeej. Piv txwv li, peb tau kho qhov kev tsim qauv khiav kom ntseeg tau tias cov pem hauv ntej yaj tau ntsib hauv cov cheeb tsam tsis tseem ceeb, khaws cia qhov pom tseeb hauv cov vaj huam sib luag tseem ceeb."
Kev Ua Kom Tseeb Hauv Hlau: Tsim thiab Tsim Khoom Siv Pwm Tseem Ceeb
Kev txhais cov qauv digital mus rau hauv cov hlau khov kho yog qhov uas kev ua pwm precision ci ntsa iab tiag tiag. Txhua lub subsystem ntawm pwm tau tsim nrog cov teeb meem tshwj xeeb ntawm PETG thiab kev pom tseeb hauv siab.
Kev Xaiv Hlau Pwm: Rau qhov chaw thiab lub plawv, Ansix Tech tau xaiv cov hlau pwm stainless uas tau ua ntej lawm, tiv taus corrosion xws li S136 lossis nws cov sib npaug. Cov hlau no muaj ntau yam zoo tseem ceeb rau qhov project no:
Muaj peev xwm ua kom zoo nkauj heev: Nws tuaj yeem ua kom ci ntsa iab rau qhov roughness ntawm qhov chaw (Ra) qis dua 0.01 µm, uas tau hloov mus rau qhov chaw ncaj qha, ua rau muaj qhov tiav zoo nkauj thiab ci ntsa iab.
Kev Tiv Thaiv Kev Hnav Siab: PETG, txawm hais tias tsis muaj kev sib txhuam ntau, tuaj yeem ua rau hnav thaum lub sijhawm tsim khoom ntev. Cov hlau no tswj nws qhov chaw ci ntsa iab.
Kev Tiv Thaiv Kev Xeb: Nws tiv taus kev xeb los ntawm cov kav dej txias thiab cov dej noo hauv huab cua, tiv thaiv cov xim xeb ntawm qhov pwm uas yuav ua rau qhov tsos ntawm qhov khoom puas tsuaj.
Lub Tshuab Txias: Ib qho tseem ceeb rau lub sijhawm voj voog thiab qhov tiaj tiaj. Ansix tsim ib lub kaw lus txias ntau thaj chaw, uas ua raws li cov duab ntawm lub thawv cawv. Qhov no ua kom muaj kev rho tawm cua sov sai thiab sib npaug, txo cov kev ntxhov siab sab hauv uas ua rau muaj kev sib txhuam thiab txo qhov txias ntawm lub voj voog - qhov kev txhawb nqa ncaj qha rau kev ua haujlwm zoo.
Lub Tshuab Qhib thiab Khiav: Txhawm rau kom khaws cia qhov zoo nkauj, lub tshuab khiav kub nrog lub qhov rooj valve tau siv. Cov thev naus laus zis no tso cai rau lub rooj vag kom kaw kom huv si tom qab txhaj tshuaj, tshem tawm cov qhov rooj tsis zoo nkauj ntawm qhov. Lub tshuab khiav kub kuj txo cov khoom pov tseg (tsis muaj lub tshuab khiav txias los rov ua dua) thiab txhim kho kev ntws kom sib xws.
Lub Tshuab Tawm: Kev tawm ib feem loj, pob tshab yam tsis tau tawm cov cim pov thawj yog ib qho kev sib tw. Ansix siv kev sib xyaw ua ke ntawm cov tes tsho ejectors uas tau muab tso rau hauv qhov chaw zoo thiab lub phaj ejector puv ntoob (blade ejectors). Qhov no faib lub zog tawm kom sib npaug thoob plaws qhov, tiv thaiv cov cim kev ntxhov siab lossis kev cuam tshuam.
Kev Tswj Xyuas Cov Txheej Txheem: Kev Kov Yeej Cov Teeb Meem Txhaj Tshuaj
Kev pwm cov khoom PETG loj, pob tshab muaj cov teeb meem sib txawv uas Ansix cov kws ua haujlwm txheej txheem yuav tsum tau ua tiav:
Cov Cim Qhia / Cov Kab Nyiaj: Ua los ntawm cov dej noo lossis cov khoom ntxiv uas yaj. Qhov no tau raug tshem tawm los ntawm kev ziab cov PETG resin ua ntej molding (feem ntau 4-6 teev ntawm 65-70 ° C) thiab ua kom zoo dua decompression (suck-back) hauv theem rov qab ntsia hlau.
Cov Kab Ntsig & Cov Kab Weld: Tswj hwm los ntawm kev tswj hwm qhov kub thiab txias ntawm cov yaj, qhov ceev ntawm kev txhaj tshuaj, thiab kev tsim lub rooj vag. Feem ntau siv cov qauv txhaj tshuaj "ceev-qeeb-ceev" los sau cov qhov khoob sai sai tab sis qeeb qeeb ze rau qhov kawg kom tiv thaiv kev ntim ntau dhau.
Warpage: Tus yeeb ncuab tseem ceeb ntawm qhov tseeb ntawm qhov ntev. Ansix tau tawm tsam qhov no los ntawm kev sib koom ua ke ntawm kev tsim lub kaw lus txias sib npaug, qhov siab tuav zoo tshaj plaws thiab lub sijhawm los them rau qhov ntsws, thiab qhov kub pwm uas tau xam zoo (feem ntau yog 10-30 ° C rau PETG).
Qhov Kev Txhim Kho Kom Zoo: Tsav Tsheb Kom Zoo thiab Txo Tus Nqi
Ansix Tech txoj kev cog lus rau tus nqi ntawm cov neeg siv khoom yog qhia txog nws txoj kev ua kom zoo dua qub. Rau qhov project lub thawv cawv, qhov no txhais tau tias:
Txo Lub Sijhawm Ua Haujlwm: Los ntawm kev ua kom zoo dua qhov kev teeb tsa ntawm txoj kab txias thiab siv cov hlau pwm uas muaj hluav taws xob siab, lub sijhawm txias tau txo qis. Kev tshem tawm cov khoom siv robotic thiab kev kuaj xyuas zoo hauv pwm (siv cov tshuab pom kev) ua rau lub sijhawm tsis muaj txiaj ntsig ntxiv.
Kev Siv Khoom Siv Zoo: Kev siv lub tshuab khiav kub ib leeg txuag tau kwv yees li 15-20% ntawm cov khoom siv ib lub voj voog los ntawm kev tshem tawm cov khoom khiav khov kho. Ntxiv mus, qhov tuab ntawm phab ntsa uas tswj hwm los ntawm CAE ua kom ntseeg tau tias qhov khoom sib dua li sai tau yam tsis muaj kev cuam tshuam rau lub zog, txo cov nqi khoom siv ib chav.
Kev Txo Qhov Tsawg Kawg Nkaus ntawm Cov Khoom Pov Tseg: Ib qho kev tshuaj xyuas txog hom kev ua tsis tiav thiab cov teebmeem ntawm cov txheej txheem (PFMEA) tau ua thaum lub sijhawm sim tsim khoom. Txoj hauv kev no tau txheeb xyuas cov hom kev ua tsis tiav hauv cov txheej txheem molding, uas tso cai rau kev tiv thaiv uas ua rau cov khoom pov tseg ntau hauv qab 0.5%.
Kev Txheeb Xyuas Qhov Zoo Tshaj Plaws: Kev Paub Tseeb Zoo thiab Kev Xa Khoom Sai
Kev tswj xyuas zoo tau koom ua ke ntawm txhua theem. Thaum lub sijhawm tsim pwm, kev siv tshuab CNC precision heev, EDM, thiab kev txhuam tes tau ua raws li kev txheeb xyuas siv CMM (Coordinate Measuring Machine) thiab laser scanning kom ntseeg tau tias muaj qhov tseeb ntawm micron. Rau cov khoom tsim khoom, tau siv tag nrho cov kev sim, suav nrog:
Kev Tshuaj Xyuas Qhov Loj: Siv cov khoom siv thiab cov khoom sib piv optical.
Kev Ntsuas Qhov Muag: Ntsuas qhov kev xa tawm ntawm lub teeb thiab qhov tsaus ntuj raws li ASTM D1003.
Kev Ntsuas Kev Ua Haujlwm: Kev ntsuas kev ruaj khov ntawm lub foob thiab kev ntsuas kev thauj khoom simulating stacking.
Cov thawv ntim khoom uas tawg yooj yim kuj tau tsim tshwj xeeb, siv cov tais PET uas ua los ntawm lub tshuab nqus tsev thiab cov thawv ntawv corrugated uas muaj zog kom ntseeg tau tias tsis muaj kev puas tsuaj thaum thauj mus los.
Tag nrho qhov project, txij li thaum kawg tsim khov mus txog rau qhov tau ntawv pov thawj ntau lawm, tau ua tiav raws li lub sijhawm ceev nrooj. Ansix ua tiav qhov no los ntawm kev ua haujlwm engineering tib lub sijhawm, qhov twg tsim pwm, kev yuav khoom hlau, thiab CAM programming tau tshwm sim ua ke, thiab pab pawg tswj xyuas project mob siab rau kev sib koom tes zoo.
Xaus Lus: Ib Lub Tswv Yim Txog Tus Nqi Kom Meej
Qhov project pwm ua los ntawm Acrylic PET wine box ua tiav qhia txog Ansix Tech txoj haujlwm ua tus thawj coj hauv kev lag luam. Nws qhia tau tias kev ua tiav cov qauv zoo tshaj plaws hauv kev thov pob tshab tsis yog ua tau xwb tab sis kuj ua tau rau hauv txoj kev uas muab txiaj ntsig zoo. Los ntawm kev xaiv cov khoom siv ntse (PETG dua li cov khoom kim dua lossis cov khoom siv nyuaj dua), siv CAE simulation kom tsis txhob muaj kev ua pwm kim dua, thiab tsim txhua lub subsystem ntawm pwm kom ua haujlwm tau zoo tshaj plaws, Ansix Tech txo qis tus nqi ntawm kev muaj rau nws cov neeg siv khoom.
Hauv kev lag luam uas qhov kev meej yog tus huab tais, Ansix Tech tsis yog tsuas yog muab kev pom tseeb hauv cov khoom xwb, tab sis kuj tseem nyob rau hauv cov txheej txheem - xa kev ntseeg tau, kev raug, thiab tus nqi pom tseeb los ntawm thawj qhov qauv mus rau qhov ntau lab.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog Acrylic PET pob tshab cawv thawv pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav tig koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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