Tsis siv neeg sensor headlight hloov pwm
Tsis siv neeg sensor headlight hloov pwm
Kev Tsim Kho Kom Zoo Rau Txoj Kev Nyab Xeeb Dua: Ansix Kev Tshawb Fawb Txog Kev Tsim Khoom Siv Sensor Headlight Switch
Kev Taw Qhia: Qhov Tseem Ceeb Hauv Kev Teeb Pom Kev Tsheb Niaj Hnub
Hauv kev lag luam tsheb uas hloov pauv sai sai, qhov twg cov txheej txheem pabcuam tsav tsheb siab heev (ADAS) tau dhau los ua cov yam ntxwv txheem, lub qhov hloov pauv teeb taub hau me me tau hloov pauv zoo kawg nkaus. Cov txheej txheem teeb taub hau tsis siv neeg niaj hnub no sawv cev rau kev sib xyaw ua ke ntawm cov khoom siv hluav taws xob thiab Mould meejkev tsim khoom, xav tau kev txawj ntse tsim khoom uas txuas ntau yam kev kawm txog engineering. Nyob rau pem hauv ntej ntawm qhov kev lag luam tshwj xeeb no sawv cev rau Ansix Tech, lub tuam txhab uas tau tsim lub koob npe nrov rau kev ua tau zoo hauv kev tsim cov pwm txhaj tshuaj siab rau cov khoom siv hluav taws xob hauv tsheb.
Lub qhov hloov qhov muag teeb uas tsis siv neeg—ib yam khoom uas tej zaum yuav tsis pom—ua lub luag haujlwm tseem ceeb rau kev nyab xeeb ntawm lub tsheb thiab kev yooj yim ntawm tus tsav tsheb. Cov txheej txheem ntse no yuav kho qhov kev ua haujlwm ntawm lub teeb raws li qhov xwm txheej ntawm lub teeb, tsis tas yuav hloov tes thaum ua kom pom kev ntawm txoj kev zoo dua. Tom qab qhov kev ua haujlwm yooj yim no yog kev sib dhos ua ke ntawm cov khoom siv sensor, cov laug cam, thiab cov tsev tiv thaiv—tag nrho tau muab ntim rau hauv cov txheej txheem thermoplastic txhaj tshuaj molding.
Tsab xov xwm no tshuaj xyuas Ansix Tech txoj hauv kev dav dav rau kev tsim cov khoom tseem ceeb hauv tsheb no, qhia txog kev ua haujlwm zoo ntawm txhua theem - txij li kev tsim thawj zaug mus txog qhov xa khoom kawg - ua kom ntseeg tau tias muaj kev ntseeg siab thaum txo cov nqi los ntawm kev xaiv cov khoom siv tshiab, kev ua kom zoo dua qub, thiab kev txhim kho kev ua haujlwm zoo.
Project Genesis: Lub Teeb Ci Sensor Tsis Siv Neeg
Txoj kev taug kev ntawm Ansix Tech lub pwm hloov lub teeb taub hau tsis siv neeg pib nrog kev nkag siab yooj yim ntawm lub cuab yeej hloov hluav taws xob uas nws yuav tsim tawm. Raws li tau piav qhia hauv cov ntaub ntawv kev siv tshuab, cov khoom siv no feem ntau muaj cov chav sensor thiab lub voj voog substrate, qhov twg chav sensor ntes tau cov xwm txheej teeb pom kev zoo thiab xa cov teeb liab mus rau chav hluav taws xob uas ntsuas cov teeb liab no thiab tsim cov lus txib hloov pauv tsim nyog.
Rau Ansix Tech pab pawg engineering, theem tsim qauv pib suav nrog kev txhais cov kev xav tau hluav taws xob rau hauv cov qauv pwm lub cev. Lub tsev hloov pauv yuav tsum tiv thaiv cov khoom siv hluav taws xob rhiab heev thaum tso cai rau lub sensor kom pom tseeb cov xwm txheej ntawm lub teeb sab nraud. Qhov no yuav tsum tau muab qhov chaw meej ntawm lub sensor tom qab ib feem tsim tshwj xeeb ntawm lub tsev uas ua kom zoo dua qhov kev sib kis ntawm lub teeb thaum tswj kev tiv thaiv ib puag ncig.
Cov ntsiab lus tseem ceeb ntawm kev tsim qauv ntawm theem no suav nrog:
Tsim kom muaj phab ntsa tuab kom zoo kom ntseeg tau tias muaj kev ruaj khov ntawm cov qauv yam tsis muaj kev cuam tshuam rau lub sijhawm txias
Kev txiav txim siab qhov chaw zoo tshaj plaws ntawm lub rooj vag kom txo cov kev ntws thiab tiv thaiv kev puas tsuaj ntawm cov khoom siv
Tsim cov kaum sab xis kom tsim nyog los pab txhawb kev tshem tawm cov khoom du
Npaj kom muaj cua nkag tau zoo kom tshem tawm cov pa uas raug kaw thaum txhaj tshuaj
Txoj haujlwm tseem ceeb no teeb tsa theem rau txhua qhov kev txiav txim siab tsim khoom tom qab, nrog rau txhua qhov kev tsim qauv raug tshuaj xyuas rau ob qho tib si kev ua tau zoo thiab kev ua haujlwm zoo.
Kev Txheeb Xyuas Qauv thiab Kev Tsim Qauv
Ua ntej cog lus rau kev tsim pwm tag nrho, Ansix Tech siv cov txheej txheem prototyping nruj kom paub tseeb tias cov kev xav tsim qauv. Siv cov txheej txheem siab heev Kev Luam Ntawv 3D cov thev naus laus zis thiab cov txheej txheem prototyping sai, pab pawg tsim cov qauv lub cev uas tso cai rau kev ntsuam xyuas ntawm daim ntawv, qhov haum, thiab kev ua haujlwm ua ntej.
"Lub sijhawm tsim qauv yog qhov uas peb txheeb xyuas thiab daws cov teeb meem ua ntej lawv dhau los ua kev hloov pauv pwm kim," piav qhia Li Wei, Ansix Tech's Lead Design Engineer. "Rau cov ntawv thov sensor housing, peb ua tib zoo saib xyuas seb tus qauv sib cuam tshuam nrog cov khoom siv hluav taws xob uas nws yuav tiv thaiv thaum kawg."
Kev txheeb xyuas tus qauv tsim txuas ntxiv mus dhau qhov kev tsim qauv lub cev kom suav nrog kev tshuaj xyuas kev suav lej. Siv cov software tshwj xeeb, cov engineers simulate seb qhov molded yuav ua li cas nyob rau hauv ntau yam xwm txheej ib puag ncig, suav nrog qhov kub thiab txias heev (-40 ° C txog + 105 ° C) ib txwm muaj ntawm cov ntawv thov tsheb. Qhov kev sim virtual no pab txheeb xyuas cov ntsiab lus kev ntxhov siab, kev hloov pauv warpage, thiab tus cwj pwm ntawm cov khoom siv ntev ua ntej thawj cov hlau raug txiav.
Kev Xaiv Khoom Siv: Kev Sib Npaug ntawm Kev Ua Tau Zoo thiab Kev Nyiaj Txiag
Kev xaiv cov khoom siv thermoplastic yog ib qho kev txiav txim siab tseem ceeb tshaj plaws hauv cov txheej txheem tsim khoom, uas cuam tshuam rau kev ua tau zoo ntawm cov khoom thiab cov qauv nqi tag nrho. Rau cov tsev sensor tsheb, cov ntaub ntawv yuav tsum ua tau raws li cov kev cai, suav nrog kev ruaj khov zoo heev, kev tiv taus cov yam ntxwv ib puag ncig, cov khoom siv hluav taws xob tsim nyog, thiab kev sib raug zoo nrog cov txheej txheem overmolding uas cov khoom siv hluav taws xob tau encapsulated.
Rooj 1: Cov Khoom Siv Tseem Ceeb rau Cov Cheebtsam Sensor Tsheb
Ansix Tech txawv nws tus kheej los ntawm kev xaiv cov khoom siv uas muaj nqis uas ua tib zoo sib npaug cov kev xav tau kev ua tau zoo nrog rau kev txiav txim siab txog tus nqi. Dua li ntawm kev teev cov khoom siv kim tshaj plaws, cov engineers ua qhov kev tshuaj xyuas kom meej kom txiav txim siab qhov tsawg kawg nkaus ntawm cov khoom siv uas tsim nyog rau txhua daim ntawv thov.
"Rau ntau daim ntawv thov vaj tse sensor, peb tau ua tiav hloov cov khoom siv engineering tshwj xeeb nrog cov qauv hloov kho ntawm cov khoom siv txheem uas xa 95% ntawm kev ua tau zoo ntawm 60% ntawm tus nqi," sau tseg Zhang Hua, Ansix Tech's Materials Specialist. "Qhov no yuav tsum tau nkag siab tob txog seb txhua yam khoom siv cuam tshuam li cas rau kev ua tau zoo ntawm cov khoom kawg hauv lub ntiaj teb tiag."
Lub tuam txhab tswj kev sib raug zoo nrog ntau tus neeg muab khoom siv, tso cai rau kev sib tw nrhiav khoom thiab siv cov khoom ntau los yuav kom tau txais tus nqi zoo. Ntxiv mus, Ansix Tech tau tsim cov khoom sib xyaw thiab cov khoom ntxiv uas txhim kho cov yam ntxwv kev ua tau zoo yam tsis nce tus nqi ntau - qhov zoo sib tw uas pab tau cov neeg siv khoom ncaj qha.
Kev Tshawb Fawb Txog Kev Nqus Pwm Siab Dua (DFM)
Thaum xaiv cov khoom tiav lawm, cov kws ua haujlwm Ansix Tech tig mus siv cov software simulation pwm zoo heev los ua kom zoo dua cov txheej txheem txhaj tshuaj molding ua ntej pib tsim khoom. Siv cov cuab yeej zoo li Moldflow—uas tau hais txog tshwj xeeb hauv cov ntawv thov teeb pom kev zoo hauv tsheb—pab neeg tshuaj xyuas seb cov yas yaj yuav sau cov pwm li cas, txheeb xyuas cov teeb meem uas yuav tshwm sim nrog cov ntxiab cua, cov kab vuam, cov cim dej, thiab kev txias tsis sib xws.
Qhov kev tsim qauv digital no yog ib qho tseem ceeb uas yuav pab kom txuag tau nyiaj, vim nws tso cai rau cov engineers daws cov teeb meem tsim khoom hauv lub ntiaj teb virtual es tsis txhob siv cov pwm kim tom qab pib tsim khoom. Cov kev sim ua qauv muab cov ntaub ntawv siv tau rau:
Qhov chaw thiab qhov loj ntawm lub rooj vag zoo tshaj plaws kom ntseeg tau tias muaj kev sib npaug ntawm kev sau khoom
Kev teeb tsa channel txias rau kev tswj hwm qhov kub thiab txias sib xws
Cov kev cai ntawm kev txhaj tshuaj kom tiv thaiv kev ntim ntau dhau lossis kev txhaj luv luv
Kev kwv yees lub sijhawm voj voog rau kev npaj tsim khoom thiab kev kwv yees tus nqi
Cov kev tshawb fawb txog kev kawm tsis ntev los no qhia txog qhov ua tau zoo ntawm cov txheej txheem no, nrog rau ib txoj kev tshawb fawb txog cov khoom siv teeb pom kev zoo hauv tsheb qhia txog kev ua kom zoo dua ntawm CAE tuaj yeem txo qhov tsis zoo thiab txhim kho kev ua haujlwm zoo li cas. Ansix Tech tau koom ua ke cov txheej txheem no rau hauv lawv cov txheej txheem ua haujlwm, siv ob qho kev xav raws li txoj cai thiab kev xav raws li rooj plaub los ntawm lawv cov kev paub dhau los nrog cov khoom siv tsheb zoo sib xws.
Kev Tsim Kho Mould Uas Muaj Kev Ntsuas Zoo: Txij Li Kev Xaiv Hlau Mus Rau Kev Tsim Qauv
Kev hloov pauv ntawm kev tsim qauv digital mus rau lub pwm lub cev tej zaum yog theem uas xav tau kev siv tshuab ntau tshaj plaws ntawm qhov project. Ansix Tech txoj kev tsim pwm pib nrog kev txiav txim siab tseem ceeb ntawm kev xaiv cov hlau pwm, qhov kev xaiv uas cuam tshuam rau lub neej pwm ntev, kev xav tau kev saib xyuas, thiab thaum kawg qhov zoo ntawm ib feem.
Rooj 2: Cov Kev Siv Hlau Pwm Rau Cov Cheebtsam Tsheb
Rau cov pwm hloov teeb pom kev zoo, Ansix Tech feem ntau siv cov hlau uas tiv taus xeb xws li 1.2316 rau cov khoom siv qhov thiab cov khoom tseem ceeb, vim tias cov ntaub ntawv no tiv taus cov huab cua uas muaj peev xwm ua rau xeb los ntawm qee cov yas engineering thaum tswj hwm qhov ci ntsa iab zoo heev rau cov nplaim siab. Rau cov khoom txav mus los uas raug hnav, xws li cov sliders thiab lifters, cov hlau ua haujlwm txias ruaj khov dua raug xaiv.
Cov qauv sab hauv ntawm pwm tau txais kev saib xyuas sib npaug zos, nrog rau txhua lub kaw lus tsim los rau kev ua tau zoo tshaj plaws:
Tsim Lub Tshuab Txias: Kev tswj cua sov kom zoo yog qhov tseem ceeb rau kev ua tiav qhov zoo sib xws thiab txo lub sijhawm voj voog. Cov kws ua haujlwm Ansix Tech tsim cov kav dej txias uas ua raws li cov duab ntawm lub pwm, kom ntseeg tau tias muaj cua sov sib npaug. Txoj hauv kev no txo lub sijhawm txias - feem ntau yog qhov ntev tshaj plaws ntawm lub voj voog txhaj tshuaj - thaum tiv thaiv kev warpage los ntawm cov nqi txias tsis sib xws.
Lub Tshuab Khiav thiab Rooj Vag: Txoj kev ntws los ntawm lub tshuab txhaj tshuaj mus rau qhov pwm qhov yuav tsum sib npaug ntawm cov khoom faib nrog qhov poob siab tsawg kawg nkaus. Ansix Tech feem ntau siv cov tshuab khiav kub rau kev tsim cov khoom siv sensor, vim tias cov no tshem tawm cov khoom pov tseg cuam tshuam nrog cov neeg khiav txias thaum muab kev tswj kub kom meej ntawm txhua lub rooj vag. Cov chaw ntawm lub rooj vag tau muab tso rau qhov chaw zoo kom ntseeg tau tias muaj kev sib npaug ntawm kev sau thiab txo cov cim rooj vag pom ntawm cov khoom tiav.
Lub Tshuab Tshem Tawm: Vim tias feem ntau qhov xwm txheej ntawm cov sensor casings nrog cov phab ntsa nyias thiab cov yam ntxwv nyuaj, lub tshuab tshem tawm yuav tsum tshem tawm cov khoom yam tsis ua rau puas tsuaj lossis cuam tshuam. Ansix Tech siv kev sib xyaw ua ke ntawm cov ejector pins, tes tsho, thiab qee zaum kev tshem tawm cua los ntawm kev pab kom ntseeg tau tias kev tshem tawm cov khoom maj mam thiab txhim khu kev qha. Lub sijhawm tshem tawm thiab cov txheej txheem tau ua tib zoo programmed kom tiv thaiv kev ntxhov siab ntawm cov yas tshiab tsim.
Cov Kev Sib Tw Tsim Khoom thiab Kev Txhim Kho Cov Haujlwm
Kev tsim cov pwm uas muaj qhov tseeb siab muaj ntau yam teeb meem kev siv tshuab uas Ansix Tech tau daws teeb meem los ntawm kev paub dhau los thiab kev tsim kho tshiab. Kev kam rau siab nruj - feem ntau ntsuas hauv microns - yuav tsum tau tswj hwm thoob plaws cov geometries nyuaj, thaum cov khoom tiav ntawm qhov chaw yuav tsum ua tau raws li cov lus qhia kom paub tseeb tias muaj kev ua haujlwm ntawm lub sensor thiab zoo nkauj.
Lub tuam txhab txoj kev ua pwm ua haujlwm sib xyaw cov thev naus laus zis siab heev ntawm txhua theem:
Kev Siv Tshuab Ceev: Siv tsib-axis CNC tshuab nrog spindle ceev txog li 30,000 RPM, Ansix Tech ua tiav qhov chaw tiav zoo kawg nkaus thaum tswj qhov tseeb ntawm qhov ntev hauv ± 0.005mm rau cov yam ntxwv tseem ceeb.
Kev Siv Hluav Taws Xob Tawm (EDM): Rau cov qauv nyuaj, cov ces kaum ntse, thiab cov tav tob uas nyuaj rau kev sib tsoo, cov txheej txheem EDM rhuav cov khoom siv nrog kev tso hluav taws xob kom raug, tsim cov yam ntxwv nyuaj yam tsis muaj kev ntxhov siab.
Kev Sib Tsoo Kom Tseeb: Cov nplaim sib txuas tseem ceeb thiab cov kab sib cais raug sib tsoo kom raug kom ntseeg tau tias sib phim zoo meej thiab tiv thaiv kev tsim hluav taws xob thaum txhaj tshuaj.
Kev Txhuam Kom Zoo Tshaj Plaws: Rau cov chaw zoo li pom kev uas tsim nyog rau kev xa lub teeb mus rau cov sensors, ntau theem kev txhuam tes thiab kev txhuam tsis siv neeg ua tiav cov chaw tiav, xws li cov qauv zoo nkauj mus rau qhov ci ntsa iab.
Thoob plaws hauv cov txheej txheem tsim khoom no, Ansix Tech siv cov kev kuaj xyuas zoo ntawm ntau theem, txheeb xyuas qhov loj me, qhov tiav ntawm qhov chaw, thiab kev ua tiav ntawm cov khoom ua ntej mus rau qhov kev ua haujlwm tom ntej. Txoj hauv kev "zoo ntawm qhov chaw" no tiv thaiv kev sib sau ua ke ntawm cov yuam kev thiab txo lub sijhawm ua haujlwm dua.
Txheej Txheem Txhaj Tshuaj Molding: Cov Kev Cov nyom thiab Kev Txhim Kho
Thaum cov pwm tiav lawm tau teeb tsa rau hauv lub tshuab txhaj tshuaj molding uas raug, qhov kev tsom mus rau kev ua kom zoo dua qub - ib qho chaw uas Ansix Tech qhia txog kev txawj ntse tshwj xeeb hauv kev sib npaug ntawm cov kev xav tau zoo nrog kev ua haujlwm zoo.
Kev txhaj tshuaj pwm rau lub tsev sensor muaj ntau yam teeb meem sib txawv ntawm cov khoom yas ib txwm muaj. Kev ntim cov khoom siv hluav taws xob - ib qho txheej txheem qee zaum hu ua overmolding lossis insert molding - xav tau kev tswj qhov kub kom raug kom tiv thaiv kev puas tsuaj los ntawm cua sov rau cov khoom siv hluav taws xob rhiab heev thaum xyuas kom meej tias cov khoom siv ntws zoo thiab lo rau cov khoom uas ntxig rau hauv.
Tsis tas li ntawd xwb, ntau daim ntawv thov sensor xav tau kev siv cov thermoplastics engineering uas muaj qhov kub siab dua thiab cov yam ntxwv ntws nyuaj dua li cov yas lag luam. Cov ntaub ntawv no xav tau kev tswj hwm qhov kub ntawm lub thoob, qhov ceev ntawm kev txhaj tshuaj, thiab kev tuav lub zog kom ua tiav qhov kev sau kom raug yam tsis muaj kev puas tsuaj.
Ansix Tech daws cov teeb meem no los ntawm ntau txoj hauv kev:
Kev Txhim Kho Cov Txheej Txheem: Siv cov txheej txheem tsim qauv ntawm kev sim (DOE), cov engineers hloov pauv cov yam ntxwv tseem ceeb - kub yaj, qhov ceev ntawm kev txhaj tshuaj, lub siab ntim khoom, lub sijhawm txias - los txheeb xyuas lub qhov rais txheej txheem zoo tshaj plaws uas ua kom zoo tshaj plaws thaum txo lub sijhawm voj voog.
Kev Saib Xyuas Txheej Txheem Siab Tshaj Plaws: Kev saib xyuas lub sijhawm tiag tiag ntawm qhov siab ntawm qhov cavity, qhov kub thiab txias, thiab cov qauv txhaj tshuaj ua rau pom tau qhov txawv ntawm cov txheej txheem tam sim ntawd. Txoj hauv kev nplua nuj ntawm cov ntaub ntawv no ua rau muaj kev saib xyuas kwv yees thiab kev lees paub zoo tas li.
Kev Sib Koom Tes Ua Haujlwm Tsis Siv Neeg: Rau kev tsim khoom ntau, Ansix Tech siv cov tshuab tshem tawm cov khoom siv robotic, kev tshuaj xyuas, thiab cov txheej txheem ntim khoom uas txo cov nqi zog ua haujlwm thaum txhim kho kev sib xws. Cov tshuab pom kev tsis siv neeg ua haujlwm tshuaj xyuas 100% ntawm qhov loj me tseem ceeb thiab cov yam ntxwv ntawm qhov chaw, ntes cov qhov tsis zoo uas yuav tsis pom los ntawm tib neeg.
Ib txoj hauv kev tshiab tshwj xeeb uas tau hais txog hauv cov ntaub ntawv patent tsis ntev los no suav nrog kev siv cov txheej txheem sensor modular uas tuaj yeem sib koom ntawm cov pwm sib txawv, txo cov nqi ib-pwm ntawm cov khoom siv saib xyuas cov txheej txheem zoo heev. Txawm hais tias cov ntsiab lus tshwj xeeb ntawm kev siv tseem yog tus tswv, Ansix Tech tau siv cov thev naus laus zis zoo sib xws rau hauv lawv cov hlwb tsim khoom.
Kev Tswj Xyuas Zoo thiab Kev Tswj Xyuas
Hauv cov khoom siv hauv tsheb, qhov zoo tsis yog qhov sib tham tau. Ansix Tech lub kaw lus tswj xyuas zoo suav nrog kev tiv thaiv thiab kev soj ntsuam thoob plaws hauv cov txheej txheem tsim khoom, nrog rau kev tsom mus rau qhov ruaj khov ntawm qhov ntev, kev ua tiav ntawm cov khoom siv, thiab kev ua haujlwm ntawm cov chaw sensor tiav lawm.
Lub tuam txhab txoj cai zoo suav nrog:
Kev Tshuaj Xyuas Khoom Siv Thawj Zaug: Kev ntsuas tag nrho ntawm txhua qhov loj me tseem ceeb siv cov tshuab ntsuas sib koom ua ke (CMM) thiab cov khoom sib piv kho qhov muag
Kev Tswj Xyuas Txheej Txheem Txheeb Cai: Kev saib xyuas lub sijhawm tiag tiag ntawm cov txheej txheem tseem ceeb nrog kev kho tam sim ntawd ntawm kev hloov pauv
Kev Pov Thawj Khoom Siv: Kev txheeb xyuas cov khoom siv los ntawm cov ntawv qhia kev xeem uas tau ntawv pov thawj los ntawm cov neeg muag khoom, ntxiv rau kev sim hauv tsev rau cov ntawv thov tseem ceeb
Kev Ntsuas Ib Puag Ncig: Kev sim cov khoom piv txwv rau kev hloov pauv kub, kev raug dej noo, thiab kev ntsuas kev co uas ua piv txwv txog cov xwm txheej hauv tsheb tiag tiag
Kev Ntsuas Kev Ua Haujlwm: Rau kev sib dhos ua ke ntawm cov sensor, kev txheeb xyuas cov yam ntxwv ntawm lub teeb xa mus thiab kev sib txuas hluav taws xob
Txoj kev ua haujlwm nruj no tau ua rau Ansix Tech tswj tau qhov tsis zoo uas tsis tshua muaj thaum ua tau raws li cov kev cai nruj ntawm cov tuam txhab tsim tsheb thoob ntiaj teb. Lub tuam txhab txoj kev cog lus rau "zero defect" kab lis kev cai sib haum nrog cov thawj coj hauv kev lag luam uas lees paub tias hauv cov ntawv thov kev nyab xeeb xws li teeb pom kev zoo hauv tsheb, kev ntseeg siab tsis tuaj yeem raug cuam tshuam.
Kev Ntim Khoom thiab Kev Xa Khoom Sai
Theem kawg ntawm Ansix Tech cov kev pabcuam suav nrog kev ntim khoom tiv thaiv thiab kev sib koom tes logistical tsim los xyuas kom meej tias cov khoom tuaj txog tsis puas tsuaj thiab raws sijhawm ntawm cov chaw sib dhos ntawm cov neeg siv khoom. Paub tias txawm tias cov khoom tsim zoo meej tuaj yeem raug cuam tshuam los ntawm kev ntim khoom tsis txaus lossis kev xa khoom qeeb, lub tuam txhab tau tsim cov kev daws teeb meem tshwj xeeb rau cov khoom siv hluav taws xob hauv tsheb.
Cov thawv sensor feem ntau yog ntim rau hauv cov thawv tiv thaiv hluav taws xob uas tiv thaiv kev puas tsuaj los ntawm hluav taws xob rau txhua yam khoom siv hluav taws xob uas tau teeb tsa ua ntej. Cov khoom faib thiab cov ntaub ntawv cushioning uas tsim tshwj xeeb tiv thaiv cov yam ntxwv tsis zoo thaum lub sijhawm thauj mus los, thaum cov ntawv lo barcode ua rau kev tswj hwm cov khoom muag tau zoo ntawm cov chaw xa khoom.
Rau cov haujlwm uas xav tau lub sijhawm ntau, Ansix Tech siv nws txoj kev sib raug zoo nrog cov neeg muab khoom thiab kev ywj pheej ntawm kev tsim khoom kom xa khoom sai yam tsis muaj kev cuam tshuam rau qhov zoo. Lub tuam txhab txoj kev paub nrog cov khoom zoo sib xws tso cai rau kev npaj tsim khoom kom raug, thaum kev khaws cov khoom siv sib xws tiv thaiv kev ncua vim muaj kev cuam tshuam ntawm cov khoom xa tuaj.
"Kev xa khoom sai tsis tau txhais hais tias yuav tsum ua kom sai," Wang Feng, Ansix Tech's Operations Director hais tias. "Nws txhais tau hais tias muaj cov txheej txheem zoo thiab muaj kev paub tob uas peb tuaj yeem kwv yees tau thiab ua tiav cov sijhawm tsim khoom uas ua tau raws li peb cov neeg siv khoom lub sijhawm xav tau tshaj plaws."
Xaus Lus: Tus Nqi Tsim Kho Los Ntawm Kev Ua Kom Tseeb Thiab Kev Tsim Kho Tshiab
Ansix Tech txoj kev tsim khoom siv lub teeb tsa lub teeb tsis siv neeg qhia tau tias kev txawj ntse tshwj xeeb, kev ua kom zoo dua qub, thiab kev xav tshiab tuaj yeem xa cov txiaj ntsig zoo tshaj plaws hauv kev lag luam tsheb sib tw. Los ntawm kev daws teeb meem txog tus nqi ntawm txhua theem - txij li kev xaiv cov khoom siv thiab kev tsim pwm mus rau kev ua kom zoo dua qub thiab kev xa khoom - lub tuam txhab ua tiav qhov sib npaug ntawm qhov tseeb siab, kev ntseeg siab tshwj xeeb, thiab tus nqi sib tw uas cov tuam txhab tsim tsheb niaj hnub xav tau.
Cov teeb meem kev siv tshuab uas muaj nyob hauv kev tsim cov khoom siv sensor—uas muaj cov khoom siv hluav taws xob zoo, tswj kev pom tseeb ntawm lub teeb, tiv taus cov chaw muaj tsheb hnyav—tsis yog daws tau los ntawm kev siv tshuab kim heev tab sis los ntawm kev siv cov ntsiab cai engineering thiab kev paub dhau los. Ansix Tech txoj kev vam meej hauv qhov kev tshwj xeeb no qhia txog qhov tseeb tseem ceeb hauv kev tsim khoom niaj hnub no: nyob rau hauv lub caij nyoog ntawm kev sib xyaw ua ke ntawm cov khoom sib xyaw, kev txawj ntse tob tob ua ke nrog kev ua kom zoo dua qub tsim cov txiaj ntsig sib tw ruaj khov.
Raws li cov tshuab teeb pom kev zoo hauv tsheb txuas ntxiv mus rau kev koom ua ke ntau dua nrog kev pabcuam tsav tsheb siab heev thiab cov platform tsav tsheb ywj pheej, kev txawj ntse ntawm kev txhaj tshuaj molding uas cov tuam txhab zoo li Ansix Tech tau ua pov thawj yuav muaj txiaj ntsig ntau ntxiv. Lawv lub peev xwm los txhais cov kev xav tau hluav taws xob uas hloov pauv mus rau hauv cov khoom siv lub cev txhim khu kev qha, pheej yig ua rau lawv tsis yog tsuas yog cov neeg muab khoom xwb, tab sis kuj yog cov neeg koom tes tseem ceeb hauv kev txhim kho thev naus laus zis kev nyab xeeb hauv tsheb.
Los ntawm kev ua tib zoo saib xyuas txhua yam ntawm cov txheej txheem tsim khoom thiab kev cog lus tsis hloov pauv rau tus nqi ntawm cov neeg siv khoom, Ansix Tech ua piv txwv txog seb cov chaw tsim khoom tshwj xeeb tuaj yeem tsav tsheb tsim kho tshiab thaum xa cov txiaj ntsig kev lag luam pom tseeb - ua pov thawj tias hauv kev tsim khoom raug, kev ua tau zoo thiab kev ua haujlwm zoo tsis yog qhov tseem ceeb sib tw, tab sis cov txiaj ntsig zoo ntawm kev tsim kho zoo dua.
Rau cov pwm hloov teeb pom kev zoo, Ansix Tech feem ntau siv cov hlau uas tiv taus xeb xws li 1.2316 rau cov khoom siv qhov thiab cov khoom tseem ceeb, vim tias cov ntaub ntawv no tiv taus cov huab cua uas muaj peev xwm ua rau xeb los ntawm qee cov yas engineering thaum tswj hwm qhov ci ntsa iab zoo heev rau cov nplaim siab. Rau cov khoom txav mus los uas raug hnav, xws li cov sliders thiab lifters, cov hlau ua haujlwm txias ruaj khov dua raug xaiv.
Cov qauv sab hauv ntawm pwm tau txais kev saib xyuas sib npaug zos, nrog rau txhua lub kaw lus tsim los rau kev ua tau zoo tshaj plaws:
Tsim Lub Tshuab Txias: Kev tswj cua sov kom zoo yog qhov tseem ceeb rau kev ua tiav qhov zoo sib xws thiab txo lub sijhawm voj voog. Cov kws ua haujlwm Ansix Tech tsim cov kav dej txias uas ua raws li cov duab ntawm lub pwm, kom ntseeg tau tias muaj cua sov sib npaug. Txoj hauv kev no txo lub sijhawm txias - feem ntau yog qhov ntev tshaj plaws ntawm lub voj voog txhaj tshuaj - thaum tiv thaiv kev warpage los ntawm cov nqi txias tsis sib xws.
Lub Tshuab Khiav thiab Rooj Vag: Txoj kev ntws los ntawm lub tshuab txhaj tshuaj mus rau qhov pwm qhov yuav tsum sib npaug ntawm cov khoom faib nrog qhov poob siab tsawg kawg nkaus. Ansix Tech feem ntau siv cov tshuab khiav kub rau kev tsim cov khoom siv sensor, vim tias cov no tshem tawm cov khoom pov tseg cuam tshuam nrog cov neeg khiav txias thaum muab kev tswj kub kom meej ntawm txhua lub rooj vag. Cov chaw ntawm lub rooj vag tau muab tso rau qhov chaw zoo kom ntseeg tau tias muaj kev sib npaug ntawm kev sau thiab txo cov cim rooj vag pom ntawm cov khoom tiav.
Lub Tshuab Tshem Tawm: Vim tias feem ntau qhov xwm txheej ntawm cov sensor casings nrog cov phab ntsa nyias thiab cov yam ntxwv nyuaj, lub tshuab tshem tawm yuav tsum tshem tawm cov khoom yam tsis ua rau puas tsuaj lossis cuam tshuam. Ansix Tech siv kev sib xyaw ua ke ntawm cov ejector pins, tes tsho, thiab qee zaum kev tshem tawm cua los ntawm kev pab kom ntseeg tau tias kev tshem tawm cov khoom maj mam thiab txhim khu kev qha. Lub sijhawm tshem tawm thiab cov txheej txheem tau ua tib zoo programmed kom tiv thaiv kev ntxhov siab ntawm cov yas tshiab tsim.
Cov Kev Sib Tw Tsim Khoom thiab Kev Txhim Kho Cov Haujlwm
Kev tsim cov pwm uas muaj qhov tseeb siab muaj ntau yam teeb meem kev siv tshuab uas Ansix Tech tau daws teeb meem los ntawm kev paub dhau los thiab kev tsim kho tshiab. Kev kam rau siab nruj - feem ntau ntsuas hauv microns - yuav tsum tau tswj hwm thoob plaws cov geometries nyuaj, thaum cov khoom tiav ntawm qhov chaw yuav tsum ua tau raws li cov lus qhia kom paub tseeb tias muaj kev ua haujlwm ntawm lub sensor thiab zoo nkauj.
Lub tuam txhab txoj kev ua pwm ua haujlwm sib xyaw cov thev naus laus zis siab heev ntawm txhua theem:
Kev Siv Tshuab Ceev: Siv tsib-axis CNC tshuab nrog spindle ceev txog li 30,000 RPM, Ansix Tech ua tiav qhov chaw tiav zoo kawg nkaus thaum tswj qhov tseeb ntawm qhov ntev hauv ± 0.005mm rau cov yam ntxwv tseem ceeb.
Kev Siv Hluav Taws Xob Tawm (EDM): Rau cov qauv nyuaj, cov ces kaum ntse, thiab cov tav tob uas nyuaj rau kev sib tsoo, cov txheej txheem EDM rhuav cov khoom siv nrog kev tso hluav taws xob kom raug, tsim cov yam ntxwv nyuaj yam tsis muaj kev ntxhov siab.
Kev Sib Tsoo Kom Tseeb: Cov nplaim sib txuas tseem ceeb thiab cov kab sib cais raug sib tsoo kom raug kom ntseeg tau tias sib phim zoo meej thiab tiv thaiv kev tsim hluav taws xob thaum txhaj tshuaj.
Kev Txhuam Kom Zoo Tshaj Plaws: Rau cov chaw zoo li pom kev uas tsim nyog rau kev xa lub teeb mus rau cov sensors, ntau theem kev txhuam tes thiab kev txhuam tsis siv neeg ua tiav cov chaw tiav, xws li cov qauv zoo nkauj mus rau qhov ci ntsa iab.
Thoob plaws hauv cov txheej txheem tsim khoom no, Ansix Tech siv cov kev kuaj xyuas zoo ntawm ntau theem, txheeb xyuas qhov loj me, qhov tiav ntawm qhov chaw, thiab kev ua tiav ntawm cov khoom ua ntej mus rau qhov kev ua haujlwm tom ntej. Txoj hauv kev "zoo ntawm qhov chaw" no tiv thaiv kev sib sau ua ke ntawm cov yuam kev thiab txo lub sijhawm ua haujlwm dua.
Txheej Txheem Txhaj Tshuaj Molding: Cov Kev Cov nyom thiab Kev Txhim Kho
Thaum cov pwm tiav lawm tau teeb tsa rau hauv lub tshuab txhaj tshuaj molding uas raug, qhov kev tsom mus rau kev ua kom zoo dua qub - ib qho chaw uas Ansix Tech qhia txog kev txawj ntse tshwj xeeb hauv kev sib npaug ntawm cov kev xav tau zoo nrog kev ua haujlwm zoo.
Kev txhaj tshuaj pwm rau lub tsev sensor muaj ntau yam teeb meem sib txawv ntawm cov khoom yas ib txwm muaj. Kev ntim cov khoom siv hluav taws xob - ib qho txheej txheem qee zaum hu ua overmolding lossis insert molding - xav tau kev tswj qhov kub kom raug kom tiv thaiv kev puas tsuaj los ntawm cua sov rau cov khoom siv hluav taws xob rhiab heev thaum xyuas kom meej tias cov khoom siv ntws zoo thiab lo rau cov khoom uas ntxig rau hauv.
Tsis tas li ntawd xwb, ntau daim ntawv thov sensor xav tau kev siv cov thermoplastics engineering uas muaj qhov kub siab dua thiab cov yam ntxwv ntws nyuaj dua li cov yas lag luam. Cov ntaub ntawv no xav tau kev tswj hwm qhov kub ntawm lub thoob, qhov ceev ntawm kev txhaj tshuaj, thiab kev tuav lub zog kom ua tiav qhov kev sau kom raug yam tsis muaj kev puas tsuaj.
Ansix Tech daws cov teeb meem no los ntawm ntau txoj hauv kev:
Kev Txhim Kho Cov Txheej Txheem: Siv cov txheej txheem tsim qauv ntawm kev sim (DOE), cov engineers hloov pauv cov yam ntxwv tseem ceeb - kub yaj, qhov ceev ntawm kev txhaj tshuaj, lub siab ntim khoom, lub sijhawm txias - los txheeb xyuas lub qhov rais txheej txheem zoo tshaj plaws uas ua kom zoo tshaj plaws thaum txo lub sijhawm voj voog.
Kev Saib Xyuas Txheej Txheem Siab Tshaj Plaws: Kev saib xyuas lub sijhawm tiag tiag ntawm qhov siab ntawm qhov cavity, qhov kub thiab txias, thiab cov qauv txhaj tshuaj ua rau pom tau qhov txawv ntawm cov txheej txheem tam sim ntawd. Txoj hauv kev nplua nuj ntawm cov ntaub ntawv no ua rau muaj kev saib xyuas kwv yees thiab kev lees paub zoo tas li.
Kev Sib Koom Tes Ua Haujlwm Tsis Siv Neeg: Rau kev tsim khoom ntau, Ansix Tech siv cov tshuab tshem tawm cov khoom siv robotic, kev tshuaj xyuas, thiab cov txheej txheem ntim khoom uas txo cov nqi zog ua haujlwm thaum txhim kho kev sib xws. Cov tshuab pom kev tsis siv neeg ua haujlwm tshuaj xyuas 100% ntawm qhov loj me tseem ceeb thiab cov yam ntxwv ntawm qhov chaw, ntes cov qhov tsis zoo uas yuav tsis pom los ntawm tib neeg.
Ib txoj hauv kev tshiab tshwj xeeb uas tau hais txog hauv cov ntaub ntawv patent tsis ntev los no suav nrog kev siv cov txheej txheem sensor modular uas tuaj yeem sib koom ntawm cov pwm sib txawv, txo cov nqi ib-pwm ntawm cov khoom siv saib xyuas cov txheej txheem zoo heev. Txawm hais tias cov ntsiab lus tshwj xeeb ntawm kev siv tseem yog tus tswv, Ansix Tech tau siv cov thev naus laus zis zoo sib xws rau hauv lawv cov hlwb tsim khoom.
Kev Tswj Xyuas Zoo thiab Kev Tswj Xyuas
Hauv cov khoom siv hauv tsheb, qhov zoo tsis yog qhov sib tham tau. Ansix Tech lub kaw lus tswj xyuas zoo suav nrog kev tiv thaiv thiab kev soj ntsuam thoob plaws hauv cov txheej txheem tsim khoom, nrog rau kev tsom mus rau qhov ruaj khov ntawm qhov ntev, kev ua tiav ntawm cov khoom siv, thiab kev ua haujlwm ntawm cov chaw sensor tiav lawm.
Lub tuam txhab txoj cai zoo suav nrog:
Kev Tshuaj Xyuas Khoom Siv Thawj Zaug: Kev ntsuas tag nrho ntawm txhua qhov loj me tseem ceeb siv cov tshuab ntsuas sib koom ua ke (CMM) thiab cov khoom sib piv kho qhov muag
Kev Tswj Xyuas Txheej Txheem Txheeb Cai: Kev saib xyuas lub sijhawm tiag tiag ntawm cov txheej txheem tseem ceeb nrog kev kho tam sim ntawd ntawm kev hloov pauv
Kev Pov Thawj Khoom Siv: Kev txheeb xyuas cov khoom siv los ntawm cov ntawv qhia kev xeem uas tau ntawv pov thawj los ntawm cov neeg muag khoom, ntxiv rau kev sim hauv tsev rau cov ntawv thov tseem ceeb
Kev Ntsuas Ib Puag Ncig: Kev sim cov khoom piv txwv rau kev hloov pauv kub, kev raug dej noo, thiab kev ntsuas kev co uas ua piv txwv txog cov xwm txheej hauv tsheb tiag tiag
Kev Ntsuas Kev Ua Haujlwm: Rau kev sib dhos ua ke ntawm cov sensor, kev txheeb xyuas cov yam ntxwv ntawm lub teeb xa mus thiab kev sib txuas hluav taws xob
Txoj kev ua haujlwm nruj no tau ua rau Ansix Tech tswj tau qhov tsis zoo uas tsis tshua muaj thaum ua tau raws li cov kev cai nruj ntawm cov tuam txhab tsim tsheb thoob ntiaj teb. Lub tuam txhab txoj kev cog lus rau "zero defect" kab lis kev cai sib haum nrog cov thawj coj hauv kev lag luam uas lees paub tias hauv cov ntawv thov kev nyab xeeb xws li teeb pom kev zoo hauv tsheb, kev ntseeg siab tsis tuaj yeem raug cuam tshuam.
Kev Ntim Khoom thiab Kev Xa Khoom Sai
Theem kawg ntawm Ansix Tech cov kev pabcuam suav nrog kev ntim khoom tiv thaiv thiab kev sib koom tes logistical tsim los xyuas kom meej tias cov khoom tuaj txog tsis puas tsuaj thiab raws sijhawm ntawm cov chaw sib dhos ntawm cov neeg siv khoom. Paub tias txawm tias cov khoom tsim zoo meej tuaj yeem raug cuam tshuam los ntawm kev ntim khoom tsis txaus lossis kev xa khoom qeeb, lub tuam txhab tau tsim cov kev daws teeb meem tshwj xeeb rau cov khoom siv hluav taws xob hauv tsheb.
Cov thawv sensor feem ntau yog ntim rau hauv cov thawv tiv thaiv hluav taws xob uas tiv thaiv kev puas tsuaj los ntawm hluav taws xob rau txhua yam khoom siv hluav taws xob uas tau teeb tsa ua ntej. Cov khoom faib thiab cov ntaub ntawv cushioning uas tsim tshwj xeeb tiv thaiv cov yam ntxwv tsis zoo thaum lub sijhawm thauj mus los, thaum cov ntawv lo barcode ua rau kev tswj hwm cov khoom muag tau zoo ntawm cov chaw xa khoom.
Rau cov haujlwm uas xav tau lub sijhawm ntau, Ansix Tech siv nws txoj kev sib raug zoo nrog cov neeg muab khoom thiab kev ywj pheej ntawm kev tsim khoom kom xa khoom sai yam tsis muaj kev cuam tshuam rau qhov zoo. Lub tuam txhab txoj kev paub nrog cov khoom zoo sib xws tso cai rau kev npaj tsim khoom kom raug, thaum kev khaws cov khoom siv sib xws tiv thaiv kev ncua vim muaj kev cuam tshuam ntawm cov khoom xa tuaj.
"Kev xa khoom sai tsis tau txhais hais tias yuav tsum ua kom sai," Wang Feng, Ansix Tech's Operations Director hais tias. "Nws txhais tau hais tias muaj cov txheej txheem zoo thiab muaj kev paub tob uas peb tuaj yeem kwv yees tau thiab ua tiav cov sijhawm tsim khoom uas ua tau raws li peb cov neeg siv khoom lub sijhawm xav tau tshaj plaws."
Xaus Lus: Tus Nqi Tsim Kho Los Ntawm Kev Ua Kom Tseeb Thiab Kev Tsim Kho Tshiab
Ansix Tech txoj kev tsim khoom siv lub teeb tsa lub teeb tsis siv neeg qhia tau tias kev txawj ntse tshwj xeeb, kev ua kom zoo dua qub, thiab kev xav tshiab tuaj yeem xa cov txiaj ntsig zoo tshaj plaws hauv kev lag luam tsheb sib tw. Los ntawm kev daws teeb meem txog tus nqi ntawm txhua theem - txij li kev xaiv cov khoom siv thiab kev tsim pwm mus rau kev ua kom zoo dua qub thiab kev xa khoom - lub tuam txhab ua tiav qhov sib npaug ntawm qhov tseeb siab, kev ntseeg siab tshwj xeeb, thiab tus nqi sib tw uas cov tuam txhab tsim tsheb niaj hnub xav tau.
Cov teeb meem kev siv tshuab uas muaj nyob hauv kev tsim cov khoom siv sensor—uas muaj cov khoom siv hluav taws xob zoo, tswj kev pom tseeb ntawm lub teeb, tiv taus cov chaw muaj tsheb hnyav—tsis yog daws tau los ntawm kev siv tshuab kim heev tab sis los ntawm kev siv cov ntsiab cai engineering thiab kev paub dhau los. Ansix Tech txoj kev vam meej hauv qhov kev tshwj xeeb no qhia txog qhov tseeb tseem ceeb hauv kev tsim khoom niaj hnub no: nyob rau hauv lub caij nyoog ntawm kev sib xyaw ua ke ntawm cov khoom sib xyaw, kev txawj ntse tob tob ua ke nrog kev ua kom zoo dua qub tsim cov txiaj ntsig sib tw ruaj khov.
Raws li cov tshuab teeb pom kev zoo hauv tsheb txuas ntxiv mus rau kev koom ua ke ntau dua nrog kev pabcuam tsav tsheb siab heev thiab cov platform tsav tsheb ywj pheej, kev txawj ntse ntawm kev txhaj tshuaj molding uas cov tuam txhab zoo li Ansix Tech tau ua pov thawj yuav muaj txiaj ntsig ntau ntxiv. Lawv lub peev xwm los txhais cov kev xav tau hluav taws xob uas hloov pauv mus rau hauv cov khoom siv lub cev txhim khu kev qha, pheej yig ua rau lawv tsis yog tsuas yog cov neeg muab khoom xwb, tab sis kuj yog cov neeg koom tes tseem ceeb hauv kev txhim kho thev naus laus zis kev nyab xeeb hauv tsheb.
Los ntawm kev ua tib zoo saib xyuas txhua yam ntawm cov txheej txheem tsim khoom thiab kev cog lus tsis hloov pauv rau tus nqi ntawm cov neeg siv khoom, Ansix Tech ua piv txwv txog seb cov chaw tsim khoom tshwj xeeb tuaj yeem tsav tsheb tsim kho tshiab thaum xa cov txiaj ntsig kev lag luam pom tseeb - ua pov thawj tias hauv kev tsim khoom raug, kev ua tau zoo thiab kev ua haujlwm zoo tsis yog qhov tseem ceeb sib tw, tab sis cov txiaj ntsig zoo ntawm kev tsim kho zoo dua.