C-pillar windshield trim panel

C-pillar windshield trim panel

 

Ansix Tech's Precision Engineering Rov txhais dua Automotive C-Pillar Trim Production

Ib Txoj Kev Hloov Pauv Nyob Ntsoov Ntsoov Hauv Kev Tsim Khoom Sab Hauv Tsheb

Hauv kev sib tw ntawm kev tsim khoom siv hauv tsheb, kev tsim kho kom raug raws li kev tsim khoom tsim nyog ntawm Ansix Tech, qhov twg tsis ntev los no C-pillar windshield trim panel project qhia txog kev txhaj tshuaj zoo heev li cas Kev Siv Tshuab MouldingCov khoom siv niques tuaj yeem xa ob qho tib si zoo tshaj plaws thiab txo tus nqi ntau. Raws li cov chaw tsim khoom tsheb xav tau cov khoom siv sab hauv uas sib dua, ruaj khov dua, thiab zoo nkauj dua, Ansix Tech tau txhim kho nws cov txheej txheem tsim khoom kom ua tau raws li cov teeb meem no, tsim cov qauv tshiab hauv kev lag luam txhaj tshuaj rau cov khoom siv sab hauv tsheb.

 

Lub vaj huam sib luag C-pillar - ib qho khoom yooj yim uas txuas cov qhov rai tom qab rau lub iav tom qab - tsis lees paub qhov tseeb ntawm kev tsim khoom nyuaj uas cuam tshuam nrog cov kev cai nruj, kev kam rau siab qhov ntev, thiab cov lus qhia zoo nkauj. Los ntawm kev sib xyaw ua ke ntawm kev tshawb fawb txog cov khoom siv siab heev, kev tsim pwm zoo, thiab kev ua kom zoo dua tshiab, Ansix Tech tau tsim cov txheej txheem tsim khoom uas tsis yog tsuas yog ua tiav cov teeb meem no xwb tab sis kuj txo cov nqi khoom rau cov neeg siv khoom tsheb.

 

Cov Kev Cai ntawm Kev Ua Lag Luam thiab Kev Cai Lij Choj

Kev ua lag luam khoom siv sab hauv tsheb, tshwj xeeb tshaj yog rau cov khoom siv pom tseeb xws li C-pillar vaj huam sib luag, ua haujlwm raws li kev nruj cov qauv thiab kev cia siab ntawm cov neeg siv khoom uas hloov zuj zus. Cov tsheb niaj hnub xav tau cov khoom siv sab hauv uas sib npaug zoo nkauj nrog kev ua haujlwm ruaj khov, thaum ua tau raws li cov cai kev nyab xeeb thiab kev txiav txim siab ib puag ncig. Raws li Txoj Cai Pov Thawj Khoom Siv Sab Hauv Tsheb Tuam Tshoj (CAV-05-2023), txhua yam khoom siv sab hauv yuav tsum tau dhau daim ntawv pov thawj tag nrho uas suav nrog kev sim hom, kev tshuaj xyuas Hoobkas, thiab kev saib xyuas tas mus li kom ntseeg tau tias ua raws li cov qauv kev nyab xeeb, tshwj xeeb tshaj yog hais txog cov kev cai kub hnyiab.

 

Cov txheej txheem pov thawj rau cov khoom siv sab hauv tsheb, raws li tau teev tseg hauv CAV cov cai, feem ntau ua raws li tus qauv ntawm kev sim hom ntxiv rau kev tshuaj xyuas lub Hoobkas thawj zaug ntxiv rau kev saib xyuas tom qab ntawv pov thawj. Rau Ansix Tech qhov project C-pillar panel, qhov no txhais tau tias xa mus rau cov txheej txheem kuaj uas tau teev tseg los ntawm cov qauv xws li GB 8410-2006 "Kev Kub Ntxhov ntawm Cov Khoom Siv Sab Hauv Tsheb" thiab GB 38262-2019 "Kev Kub Ntxhov ntawm Cov Khoom Siv Sab Hauv Tsheb". Cov txheej txheem pov thawj no xav kom cov chaw tsim khoom muab cov ntaub ntawv qhia txog cov khoom suav nrog cov lus piav qhia txog cov khoom, cov duab, cov duab kos, thiab cov npe ntawm cov khoom siv raw tseem ceeb - txhua yam uas Ansix Tech tau daws teeb meem los ntawm nws txoj kev tsim qauv thiab kev tsim khoom sib xyaw.

 

Kev Xaiv Khoom Siv: Tsim Cov Khoom Siv Zoo Tshaj Plaws

Lub plawv ntawm Ansix Tech txoj kev vam meej ntawm C-pillar panel yog kev xaiv cov khoom siv zoo, sib npaug cov yam ntxwv ntawm kev ua haujlwm, cov kev xav tau ua tiav, thiab kev txiav txim siab txog tus nqi. Lub tuam txhab feem ntau siv cov tshuaj polypropylene hloov kho rau cov ntawv thov kho kom zoo nkauj sab hauv tsheb, feem ntau txhim kho nrog cov khoom ntxiv tshwj xeeb kom ua tau raws li cov kev xav tau tshwj xeeb ntawm C-pillar panels.

 

Rooj 1: Cov Kev Xaiv Khoom Siv Rau Kev Siv Sab Hauv Tsheb

Rau qhov project C-pillar panel, Ansix Tech engineers tau xaiv cov iav-fiber reinforced polypropylene compound tshwj xeeb uas tsim los daws ntau yam kev xav tau tseem ceeb: kev ruaj khov ntawm qhov kub thiab txias, kev tiv thaiv UV degradation los ntawm lub hnub ci los ntawm cov qhov rai sib ze, flexural modulus tsim nyog los tswj cov duab thaum tso cai rau kev yooj yim ntawm kev teeb tsa, thiab cov yam ntxwv ntawm qhov chaw tsim nyog rau kev ua tiav theem ob xws li pleev xim lossis texturing.

 

Los ntawm qhov pom ntawm tus nqi, cov tshuaj polypropylene-based muaj cov txiaj ntsig zoo heev. Raws li tau hais hauv kev tshuaj xyuas kev lag luam, polypropylene resins feem ntau raug nqi tsawg dua 25-40% dua li cov yas engineering xws li ABS lossis polycarbonate sib xyaw thaum tseem ua tau raws li cov qauv tsim rau cov ntawv thov sab hauv. Ansix Tech ntxiv txhim kho cov nqi khoom siv los ntawm kev tswj qhov ntev meej uas txo qis kev siv khoom yam tsis muaj kev cuam tshuam rau kev ua haujlwm ntawm cov qauv.

 

Tsim Qauv Rau Kev Tsim Khoom: Kev Tsim Qauv Digital thiab Kev Ua Qauv Simulation

Ua ntej yuav pib siv cov cuab yeej siv, Ansix Tech siv cov kev sim digital siab heev los kwv yees thiab tiv thaiv cov teeb meem tsim khoom. Siv Moldflow simulation software, cov engineers tshuaj xyuas cov txheej txheem txhaj tshuaj molding kom paub txog qhov tsis zoo ua ntej tsim cov cuab yeej. Txoj hauv kev ua ntej no tso cai rau kev tsim qauv zoo tshaj plaws uas txo cov kev sim rov ua dua thiab luv luv cov voj voog kev tsim kho.

 

Rau lub vaj huam sib luag C-pillar, cov kev sim digital tau tsom mus rau ntau qhov tseem ceeb:

 

Kev tshuaj xyuas cov qauv kom paub tseeb tias cov khoom siv sib npaug thoob plaws hauv cov qauv geometry nyuaj

 

Kev kho kom zoo dua qub ntawm lub tshuab cua txias kom ua tiav kev tswj hwm thermal tas li

 

Kev kwv yees warpage los kwv yees thiab txo qhov kev cuam tshuam ntawm qhov ntev

 

Kev tshuaj xyuas kev ntxhov siab kom paub txog cov teeb meem tsis muaj zog hauv qhov kawg

 

Txoj kev sim ua qauv no tau ua pov thawj tias muaj txiaj ntsig zoo hauv kev txo lub sijhawm tsim khoom los ntawm kwv yees li 30-40% piv rau cov txheej txheem sim thiab ua yuam kev ib txwm muaj, tib lub sijhawm txo qhov kev pheej hmoo ntawm kev hloov pauv pwm kim tom qab tsim cov cuab yeej.

 

Kev Ua Zoo Tshaj Plaws ntawm Kev Tsim Kho Pwm: Cov Cuab Yeej Siv Tau Zoo rau Cov Qauv Geometries Nyuaj

Lub vaj huam sib luag C-pillar muaj cov teeb meem tshwj xeeb hauv kev tsim pwm vim nws cov duab ntev, qhov nkhaus nyuaj, thiab kev tsim kho phab ntsa nyias. Pab pawg tsim pwm ntawm Ansix Tech daws cov teeb meem no los ntawm ntau txoj hauv kev tshiab:

 

Kev Xaiv Hlau Pwm

Rau cov pwm vaj huam sib luag C-pillar, Ansix Tech feem ntau siv cov hlau cuab yeej ua ntej xws li P20 lossis 718 rau lawv qhov kev ua kom zoo nkauj thiab kev tiv thaiv kev hnav zoo. Rau cov khoom tsim tawm ntau tshaj 500,000 lub voj voog, lub tuam txhab tuaj yeem hloov kho mus rau cov hlau cuab yeej ua kom tawv xws li H13, uas muaj kev ruaj khov zoo dua txawm tias tus nqi pib siab dua. Qhov kev xaiv zoo no sib npaug kev nqis peev thawj zaug tawm tsam kev ua haujlwm ntev thiab kev saib xyuas cov kev xav tau.

 

Tsim Lub Tshuab Txias

Kev tswj cua sov zoo yog qhov tseem ceeb rau kev ua tiav qhov zoo sib xws thiab txo lub sijhawm voj voog. Ansix Tech siv cov kav dej txias uas ua raws li cov duab ntawm C-panel geometry, muab kev rho tawm cua sov sib npaug thoob plaws hauv qhov pwm. Txoj hauv kev no feem ntau txo lub sijhawm txias los ntawm 15-25% piv rau cov kav dej txias ncaj nraim, uas pab txhawb rau kev ua haujlwm zoo dua.

 

Cov Txheej Txheem Gating thiab Runner

Rau qhov ntev ntawm C-pillar geometry, Ansix Tech feem ntau siv ntau lub rooj vag systems kom ntseeg tau tias muaj kev sib npaug ntawm kev sau thiab txo cov kab weld hauv cov chaw pom. Lub tuam txhab tau tsim kev txawj ntse hauv cov tshuab khiav kub nrog cov nozzles tswj qhov kub thiab txias uas ua kom cov khoom ntws zoo dua thaum txo cov khib nyiab cuam tshuam nrog cov tshuab khiav txias ib txwm muaj. Txoj hauv kev no feem ntau ua tiav cov khoom siv txuag tau ntawm 8-12% ntawm cov tshuab khiav ib leeg.

 

Tsim Qauv Ejection

Vim tias lub vaj huam sib luag C-pillar muaj phab ntsa nyias thiab thaj chaw loj, kev rho tawm kom zoo yog qhov tseem ceeb heev kom tiv thaiv kev cuam tshuam lossis kev puas tsuaj. Ansix Tech tsim cov txheej txheem rho tawm uas muaj cov koob rho tawm thiab cov tes tsho uas muab tso rau hauv kom zoo uas faib cov zog tso tawm kom sib npaug thoob plaws hauv cov khoom. Qhov kev saib xyuas no rau qhov kev tawm dag zog tau txo cov teeb meem kev hloov pauv ntawm qhov chaw ntau dua 90% piv rau cov txheej txheem rho tawm tus qauv.

 

*Rooj 2: Cov Qauv Tsim Pwm Tseem Ceeb rau C-Pillar Trim Panels*

Kev Txhim Kho Cov Txheej Txheem Tsim Khoom

Ansix Tech lub tswv yim tsim khoom yog tsom mus rau cov ntsiab cai txhaj tshuaj molding uas tsom mus rau kev tswj cov txheej txheem raws li cov ntaub ntawv es tsis yog kev nkag siab ntawm tus neeg teb xov tooj. Txoj hauv kev no pib nrog Kev Tsim Qauv Kev Sim (DOE) kom tsim kom muaj qhov rais ua haujlwm zoo tshaj plaws rau txhua yam khoom siv thiab cov khoom sib xyaw.

 

Rau qhov project C-pillar panel, kev ua kom zoo dua qub tsom mus rau ntau yam tseem ceeb:

 

Kev Txheeb Xyuas Qhov Ceev ntawm Kev Txhaj Tshuaj

Los ntawm kev sim ua ntu zus, cov kws ua haujlwm Ansix Tech tau tsim cov qauv txhaj tshuaj ntau theem uas hloov pauv qhov ceev ntawm kev txhaj tshuaj thoob plaws hauv lub voj voog txhaj tshuaj. Txoj hauv kev no txo ​​qhov tsis zoo ntawm cov khoom zoo nkauj xws li cov kab ntws lossis kev txau thaum ua kom tiav qhov chaw puv yam tsis tas yuav siv zog ntau dhau.

 

Kev Txhim Kho Qhov Siab Ntawm Cov Khoom Ntim Khoom

Kev tswj hwm qhov siab ntawm cov khoom ntim, siv tom qab pib qhov chaw puv, them rov qab rau qhov ntsws ntawm cov khoom thaum lub sijhawm txias. Cov ntaub ntawv ntawm Ansix Tech qhia tau hais tias cov qauv siab ntawm cov khoom ntim zoo tshaj plaws tuaj yeem txo qhov ntsws ntawm volumetric los ntawm 40-60%, daws cov teeb meem ntawm cov cim dej hauv cov ntu tuab ntawm C-pillar vaj huam sib luag.

 

Kev Tswj Xyuas Kub

Kev tswj qhov kub ntawm pwm tas li yog qhov tseem ceeb rau kev ua kom ruaj khov ntawm cov vaj huam sib luag C-pillar. Ansix Tech siv cov txheej txheem tswj qhov kub kaw-loop rau txhua lub voj voog cua sov thiab txias pwm, tswj qhov kub thiab txias sib txawv hauv ± 1 ° C thoob plaws hauv kev tsim khoom. Kev tswj hwm qhov kub thiab txias no tau txo cov teeb meem warpage ntawm qhov chaw los ntawm kwv yees li 75% piv rau cov txheej txheem tswj qhov kub thiab txias ib txwm muaj.

 

Kev Tswj Xyuas Zoo thiab Kev Pom Zoo Txog Kev Tsim Khoom

Kev tswj xyuas zoo ntawm Ansix Tech ua haujlwm ntawm ntau theem, pib nrog Kev Tshuaj Xyuas Khoom Siv Thawj Zaug siv cov tshuab ntsuas sib koom ua ke los txheeb xyuas txhua qhov loj me tseem ceeb piv rau cov ntaub ntawv CAD. Thaum lub sijhawm tsim khoom, kev tswj xyuas cov txheej txheem suav nrog kev saib xyuas cov yam ntxwv tseem ceeb suav nrog qhov hnyav ntawm ib feem, qhov loj me tseem ceeb, thiab cov yam ntxwv pom.

 

Lub tuam txhab txoj kev tswj xyuas zoo hais txog cov teeb meem feem ntau ntawm kev txhaj tshuaj molding uas tau txheeb xyuas hauv kev tshuaj xyuas kev lag luam:

 

Cov cim ntawm lub dab dej: Tswj los ntawm qhov chaw zoo tshaj plaws ntawm lub rooj vag, qhov tuab ntawm phab ntsa sib npaug, thiab cov qauv siab ntawm cov khoom ntim khoom kom raug

 

Kev Ua Phem: Txo kom tsawg los ntawm kev txias sib npaug, kev xaiv cov khoom siv kom raug, thiab cov xwm txheej ua haujlwm zoo tshaj plaws

 

Cov kab vuam: Tswj hwm los ntawm kev tso lub rooj vag zoo, qhov kub yaj zoo tshaj plaws, thiab qhov cua kom zoo

 

Kev txhaj tshuaj luv luv: Tiv thaiv los ntawm kev txhaj tshuaj kom txaus, qhov cua kom zoo, thiab kev tsim phab ntsa kom tuab

 

Rau cov neeg siv khoom tsheb, Ansix Tech muab cov pob ntawv sau ua tiav uas suav nrog cov ntawv pov thawj khoom siv, cov ntaub ntawv pov thawj txheej txheem, cov ntawv qhia txog qhov ntev, thiab cov txiaj ntsig ntawm kev xeem ua tau zoo - txhua yam tseem ceeb rau kev ua kom tau raws li cov kev cai nruj ntawm cov txheej txheem zoo ntawm tsheb.

 

Kev Txo Nqi Los Ntawm Kev Tsim Kho Hauv Ib Cheeb Tsam

Ansix Tech qhov kev tsim txiaj tseem ceeb tshaj plaws yog nws txoj kev txo nqi yam tsis muaj kev cuam tshuam zoo. Lub tuam txhab ua tiav qhov no los ntawm ntau txoj kev sib koom ua ke:

 

Kev Txhim Kho Cov Khoom Siv

Los ntawm kev tswj qhov ntev kom meej thiab cov txheej txheem rooj vag thiab khiav kom zoo, Ansix Tech feem ntau ua tiav 5-8% txuag tau cov khoom siv piv rau qhov nruab nrab ntawm kev lag luam rau cov khoom zoo sib xws. Tsis tas li ntawd, lub tuam txhab txoj kev txawj ntse xaiv cov khoom siv ua kom muaj kev ua tau zoo tshaj plaws ntawm tus nqi khoom siv tsawg kawg nkaus.

 

Kev Txo Lub Sijhawm voj voog

Los ntawm kev tsim cov qauv txias siab heev, cov txheej txheem ua haujlwm zoo tshaj plaws, thiab kev koom ua ke ntawm automation zoo, Ansix Tech tau txo lub sijhawm voj voog rau C-pillar panels los ntawm 18-25% piv rau cov txheej txheem tsim khoom ib txwm muaj. Qhov no txhais tau tias muaj peev xwm tsim khoom ntau ntxiv thiab cov nqi ib feem qis dua.

 

Kev Txhim Kho Cov Qoob Loo

Los ntawm kev daws teeb meem qhov ua rau muaj qhov tsis zoo los ntawm kev tsim qauv thiab kev ua kom zoo dua qub es tsis yog kev tshuaj xyuas tom qab tsim khoom thiab kev cais tawm, Ansix Tech ua tiav cov txiaj ntsig thawj zaug dhau 99% rau kev tsim cov vaj huam sib luag C-pillar. Qhov kev txo qis ntawm cov khoom pov tseg thiab kev ua haujlwm dua tshiab no sawv cev rau kev txuag nqi ntau thoob plaws lub sijhawm tsim khoom.

 

Kev Siv Tau Ntev

Los ntawm kev xaiv cov hlau kom raug, cov txheej txheem txij nkawm kom raug, thiab kev tsim cov txheej txheem ua tib zoo uas txo qhov kev ntxhov siab ntawm pwm, Ansix Tech ua rau lub neej siv tau ntev dua 30-50% piv rau cov qauv kev lag luam. Qhov no txo ​​cov nqi them rau cov cuab yeej rau ib feem uas tsim tawm.

 

Kev Xa Tawm Sai thiab Kev Sib Koom Tes ntawm Cov Khoom Siv

Rau cov neeg siv khoom tsheb uas ntsib teeb meem kev tsim kho tsis tu ncua, Ansix Tech tau txhim kho nws cov txheej txheem xa khoom sai rau cov khoom tshiab xws li lub vaj huam sib luag C-pillar. Lub tuam txhab txoj hauv kev sib koom ua ke - kev sib xyaw ua ke tsim, kev sim, kev tsim cov cuab yeej, thiab kev lees paub ntau lawm - feem ntau txo lub sijhawm tsim khoom los ntawm 35-40% piv rau cov txheej txheem tsim kho ua ntu zus.

 

Lub sijhawm ua kom nrawm no yog ua tiav los ntawm:

 

Kev tsim kho ua ke uas sib tshooj nrog cov theem tsim qauv, kev sim ua qauv, thiab kev npaj cuab yeej

 

Kev koom tes ua lag luam zoo uas ua kom muaj kev nkag mus rau cov ntaub ntawv zoo thiab cov khoom siv sai

 

Cov txheej txheem kev lees paub tus qauv uas ua kom cov txheej txheem kev pom zoo ntawm cov neeg siv khoom yooj yim dua

 

Muaj peev xwm tsim khoom tau yooj yim uas tuaj yeem nthuav dav sai sai kom ua tau raws li qhov xav tau ntawm qhov kev pab cuam

 

Kev Paub Txog Kev Lag Luam thiab Tus Nqi Rau Cov Neeg Siv Khoom

Nrog ntau tshaj kaum tsib xyoos tshwj xeeb hauv cov khoom siv sab hauv tsheb, Ansix Tech tau tsim kev txawj ntse tshwj xeeb hauv cov vaj huam sib luag ntawm ntau lub tsheb. Qhov kev paub no txhais tau tias muaj txiaj ntsig zoo rau cov neeg siv khoom los ntawm:

 

Txo qhov kev pheej hmoo ntawm kev loj hlob raws li cov kev daws teeb meem uas tau ua pov thawj rau cov teeb meem uas niaj hnub muaj

 

Cov txiaj ntsig ntawm qhov project uas kwv yees tau los ntawm kev sim ua kom tiav thiab kev lees paub

 

Kev txhim kho tus nqi tag nrho uas nthuav dav tshaj tus nqi ib daim los xav txog cov cuab yeej siv, kev lees paub, thiab cov nqi siv tas mus li

 

Kev koom tes ua ke uas txhawb nqa cov neeg siv khoom thoob plaws lub voj voog khoom

 

Lub tuam txhab qhov project C-pillar panel qhia txog kev txawj ntse tob tob ua ke nrog kev ua haujlwm tsim khoom zoo tuaj yeem xa cov khoom uas ua tau raws li qhov xav tau ntawm tsheb tshaj plaws thaum muab cov nqi zoo tshaj plaws los ntawm kev tswj hwm tus nqi.

 

Txoj Kev Ua Ntej: Kev Tsim Kho Tshiab hauv Kev Tsim Khoom Siv Tsheb

Raws li sab hauv tsheb hloov zuj zus mus rau kev sib koom ua ke thiab kev tsim kho kom zoo nkauj, Ansix Tech txuas ntxiv txhim kho nws cov peev xwm tsim khoom. Kev txhim kho tam sim no tsom mus rau ntau yam khoom siv uas sib xyaw cov khoom siv khov kho nrog cov nplaim mos mos, cov khoom siv hloov pauv uas ruaj khov uas txo qhov cuam tshuam rau ib puag ncig yam tsis muaj kev cuam tshuam rau kev ua tau zoo, thiab kev lag luam 4.0 kev koom ua ke uas txhim kho kev taug qab thiab kev saib xyuas kwv yees.

 

Los ntawm qhov kev hloov pauv tshiab no, Ansix Tech tseem nyob hauv qhov chaw los txhawb cov chaw tsim khoom tsheb nrog cov khoom siv sab hauv uas muaj kev txawj ntse, thiab pheej yig uas ua tau raws li qhov xav tau ntawm kev lag luam tsheb thoob ntiaj teb. Lub tuam txhab qhov project C-pillar panel ua haujlwm ua ob qho tib si kev kawm txog kev txhaj tshuaj molding zoo tshaj plaws thiab yog ib qho qauv rau kev ua haujlwm engineering uas tsom mus rau yuav ua li cas hloov pauv txawm tias cov khoom sib tw tshaj plaws mus rau hauv kev sib tw zoo rau cov hom tsheb.

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog C-pillar windshield trim panel, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb tus CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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