Cov pwm ua los ntawm carbon fiber rau lub kaus mom hlau
Cov pwm ua los ntawm carbon fiber rau lub kaus mom hlau
Kev Ntsuas Tseeb Hauv Kev Txav Mus Los: Yuav Ua Li Cas Ansix Tech Hloov Pauv Kev Tsim Khoom Siv Carbon Fiber Helmet Mold
Kev Taw Qhia: Lub Ntiaj Teb Muaj Kev Pheej Hmoo ntawm Kev Tsim Khoom Siv Tiv Thaiv
Hauv kev sib tw ntawm cov khoom siv tiv thaiv tus kheej, kev ua lag luam lub kaus mom hlau tab tom hloov pauv ntsiag to. Raws li kev thov thoob ntiaj teb rau cov kaus mom hlau carbon fiber uas sib dua thiab ua tau zoo nce siab thoob plaws ntau qhov chaw - los ntawm kev ua si nawv thiab kev sib tw tsheb mus rau kev nyab xeeb tub rog thiab kev lag luam - qhov kev nyuaj siab rau cov tuam txhab tsim khoom kom xa cov khoom zoo tshaj plaws ntawm cov nqi sib tw yeej tsis tau muaj dua li no. Hauv plawv ntawm qhov kev sib tw no yog ib qho khoom siv uas nyuaj thiab feem ntau kim: cov pwm txhaj tshuaj siv los tsim lub plhaub tseem ceeb thiab cov khoom siv.
Nkag mus rau Ansix Tech, ib tug thawj coj hauv Mould meej kev tsim khoom uas tau tsim cov txheej txheem sib xyaw ua ke, cov txheej txheem zoo tshaj plaws rau cov ntawv thov lub kaus mom hlau carbon fiber. Los ntawm kev siv cov ntsiab cai tsim qauv siab heev, kev tshawb fawb txog cov khoom siv tswv yim, thiab cov txheej txheem tsim khoom tshiab, Ansix Tech tsis yog tsuas yog tsim cov pwm xwb; nws tab tom xa cov kev daws teeb meem uas txo qis tag nrho cov nqi ntawm kev muaj rau cov neeg tsim cov kaus mom hlau, ua rau kev nyab xeeb ua haujlwm siab yooj yim dua.
Daim Qauv Qhia Txog Kev Zoo Tag Nrho: Los Ntawm Lub Tswv Yim Mus Rau Qhov Qauv Pom Zoo
Txoj kev taug kev ntawm cov pwm ua los ntawm cov roj carbon fiber ntawm Ansix Tech pib nrog lub tswv yim ntawm "Tsim rau Kev Tsim Khoom" (DFM) uas tau muab tso rau hauv theem pib ntawm lub tswv yim. Ua ntej txiav cov hlau, pab pawg engineering ntawm lub tuam txhab koom tes nrog cov neeg siv khoom kom ua kom zoo dua qhov geometry ntawm cov txheej txheem txhaj tshuaj.
Cov ntsiab cai tseem ceeb ntawm DFM raug siv nruj heev:
Lub kaum sab xis: Xyuas kom tseeb rau txhua qhov chaw ntsug—feem ntau yog 2° lossis ntau dua—kom pab txhawb kev tshem tawm qhov tsis muaj qhov tsis zoo txhua lub voj voog, nrog rau kev hloov kho rau cov chaw muaj qauv.
Phab Ntsa Sib Npaug: Khaws cia kom zoo kom ntseeg tau tias txias sib npaug thiab tiv thaiv kev nkhaus lossis cov cim poob, uas yog qhov tseem ceeb rau kev ua kom ruaj khov ntawm cov khoom kawg ntawm lub kaus mom hlau.
Lub Voj Voog Zoo: Cov ces kaum ntse, uas paub tias yog cov khoom siv ua kom muaj kev ntxhov siab, raug tshem tawm. Lub vojvoog sab nraud yog tsim los ntawm 1.5 npaug ntawm qhov tuab ntawm phab ntsa los faib kev ntxhov siab rau thaj chaw loj dua.
Qhov kev koom tes ua ntej no tau txais kev txhawb nqa los ntawm cov cuab yeej CAD / CAE / CAM tag nrho, suav nrog Pro / E, UG, thiab SolidWorks, koom ua ke nrog software simulation xws li Moldflow thiab Ansys. Los ntawm kev sim cov pwm sau, txias, thiab qhov warpage digitally, Ansix Tech txheeb xyuas thiab daws cov teeb meem uas muaj peev xwm - los ntawm cov pa cua mus rau qhov siab tsis sib xws - ntev ua ntej lub cev prototyping pib, txuag lub lis piam ntawm lub sijhawm tsim kho thiab kev hloov kho cov cuab yeej kim.
Lub Hauv Paus ntawm Kev Ua Tau Zoo: Kev Xaiv Cov Khoom Siv Zoo
Kev xaiv cov khoom yas rau cov khoom siv ntawm lub kaus mom hlau yog qhov kev txiav txim siab tseem ceeb uas cuam tshuam rau kev ua tau zoo, kev ruaj khov, thiab tus nqi. Ansix Tech coj cov neeg siv khoom los ntawm kev xaiv no los ntawm kev sib npaug ntawm cov kev xav tau kho tshuab nrog kev ua haujlwm zoo.
Rau cov ntawv thov siv cov kaus mom hlau carbon fiber, qhov kev tsom mus rau cov thermoplastics engineering uas paub txog qhov sib piv ntawm lub zog thiab qhov hnyav thiab kev tiv taus kev cuam tshuam zoo. Txawm hais tias cov qauv khoom siv tshwj xeeb raug xaiv rau txhua qhov project, qhov kev ntsuam xyuas ib txwm tsom mus rau:
Kev Ruaj Khoov & Lub Zog: Los tsim ib lub plhaub tawv, tiv thaiv.
Kev Tiv Thaiv Kev Cuam Tshuam: Txhawm rau nqus thiab tshem tawm lub zog.
Kev Sib Tw Nrog Carbon Fiber: Rau cov txheej txheem over-molding lossis composite bonding.
Kev Ruaj Ntseg ntawm Kev Ua Khoom: Rau kev ua haujlwm tas mus li, muaj txiaj ntsig zoo.
Cov lus qhia tseem ceeb no tiv thaiv qhov teeb meem ntawm kev siv cov ntaub ntawv ntau dhau. Los ntawm kev sib phim qib polymer kom raug rau qhov yuav tsum tau ua ntawm lub kaus mom hlau - es tsis txhob ua raws li qhov kev xaiv kim tshaj plaws - Ansix Tech muab kev ntsuas txuag nyiaj tseem ceeb uas suav nrog txhua qhov khoom tsim tawm.
Kev Tsim Kho Lub Hauv Paus: Advanced Tsim pwm thiab Kev Tshawb Fawb Txog Kev Nqus Dej
Lub pwm nws tus kheej yog ib qho txuj ci tseem ceeb ntawm kev tsim kho cua sov thiab tshuab. Ansix Tech txoj kev tsim qauv yog ntau txoj hauv kev los xyuas kom meej tias zoo thiab ua haujlwm tau zoo.
- Kev Tshuaj Xyuas Kev Nqus Pwm (DFM):
Qhov no yog qhov uas kev tsim qauv virtual mus txog qhov siab tshaj plaws. Siv cov software CAE siab heev, cov engineers ua qhov kev tshuaj xyuas cov pwm kom ntxaws. Lawv ua qauv qhia txog yuav ua li cas cov yas molten yuav mus ncig los ntawm qhov pwm qhov, ua kom zoo dua qhov system gating (qhov nkag ntawm cov yas) kom ntseeg tau tias muaj kev sib npaug ntawm kev sau yam tsis muaj qhov tsis zoo lossis qhov tsis zoo ntawm cov khoom zoo nkauj. Qhov kev tshuaj xyuas no kwv yees ncaj qha thiab tiv thaiv cov teeb meem tsim khoom, lav tias cov pwm yuav tsim cov khoom siv lub kaus mom zoo txij li thawj zaug txhaj tshuaj.
- Kev Hloov Pauv ntawm Lub Tshuab Txias: Cov Channel Txias Uas Zoo Ib Yam Li Cov Tshuab Txias
Lub sijhawm txias feem ntau yog 40-60% ntawm tag nrho cov voj voog txhaj tshuaj molding. Ansix Tech daws qhov teeb meem loj no nrog kev daws teeb meem tshiab: 3D-printed conformal cooling channels.
Tsis zoo li cov kav dej ncaj nraim uas nyob ntawm qhov deb ntawm qhov pwm, cov kav dej conformal yog tsim los ntawm kev ntxiv kom ua raws li cov duab meej thiab nyuaj ntawm lub kaus mom hlau pwm qhov. Qhov no tso cai rau:
Kev Rho Tawm Kub Sib Npaug: Tag nrho qhov chaw ntawm lub qhov txias ntawm qhov nrawm sib npaug, txo lub sijhawm voj voog. Cov kev tshawb fawb qhia tau tias lub sijhawm voj voog txo qis ntau dua 30%, ua rau cov khoom tsim tawm txhua hnub nce siab heev.
Qhov Zoo Tshaj Plaws: Tshem tawm cov chaw kub uas ua rau muaj kev sib txhuam thiab kev ntxhov siab sab hauv, ua kom muaj kev ruaj khov thiab kev sib xws hauv txhua lub kaus mom hlau.
Lub Neej Pwm Ntev Dua: Kev hloov pauv cua sov tas li txo qhov qaug zog ntawm cov hlau cuab yeej.
- Cov Txheej Txheem Txhawb Nqa Ruaj Khov:
Lub tshuab tso tawm no yog tsim los rau kev tso tawm cov khoom me me thiab txhim khu kev qha los tiv thaiv cov qauv ntawm lub kaus mom hlau uas yooj yim puas. Ib yam li ntawd, lub tshuab khiav (cov kav dej uas xa cov yas mus rau qhov chaw) yog qhov zoo tshaj plaws rau kev pov tseg cov khoom tsawg kawg nkaus thiab kev voj voog sai.
Kev Tsim Khoom Siv: Kev Tsim Khoom Zoo thiab Kev Xaiv Hlau
Kev hloov pauv tus qauv digital mus ua cov cuab yeej hlau khov kho yuav tsum tau siv tshuab ua kom raug thiab kev tshawb fawb txog cov khoom siv ntse. Ansix Tech txoj haujlwm tsim khoom yog kev sib koom ua ke ntawm cov thev naus laus zis siab heev.
Rooj: Ansix Tech's Mold Manufacturing Workflow
Kev xaiv cov hlau pwm yog txiav txim siab los ntawm qhov ntau lawm thiab cov khoom siv ntawm lub kaus mom hlau. Rau cov kev pab cuam kaus mom hlau carbon fiber ntev, cov hlau ua haujlwm siab xws li H-13 lossis Stainless Steel (piv txwv li, 420SS) raug xaiv rau lawv qhov kev ua kom zoo nkauj, kev tiv taus kev hnav, thiab muaj peev xwm tiv taus qhov xwm txheej abrasive ntawm qee cov yas txhawb nqa.
Kev Tswj Xyuas Cov Txheej Txheem: Kev Sib Tw Txhaj Tshuaj Molding thiab Kev Txhim Kho
Kev tsim cov khoom siv ntawm lub kaus mom hlau, tshwj xeeb tshaj yog cov plhaub loj thiab nyuaj, muaj cov teeb meem tshwj xeeb hauv theem molding. Ansix Tech txoj kev ua kom zoo dua qub daws cov teeb meem no kom txhim kho kev ua haujlwm zoo thiab tswj tus nqi.
Cov Kev Sib Tw Tseem Ceeb & Ansix Tech cov kev daws teeb meem:
Qhov Teeb Meem: Tswj Kev Ruaj Ntseg ntawm Cov Qauv. Cov khoom loj thiab nyias nyias feem ntau yuav nkhaus.
Kev daws teeb meem: Lub kaw lus txias conformal ua kom cov khoom khov zoo ib yam. Kev tshuaj xyuas cov pwm ntws qhia qhov chaw zoo tshaj plaws ntawm lub rooj vag thiab cov qauv siab ntawm cov khoom ntim kom tshem tawm cov kev ntxhov siab seem.
Qhov Teeb Meem: Feem pua ntawm kev tsis lees txais siab. Kev sau lossis tso tawm tsis sib xws tuaj yeem ua rau muaj cov khoom pov tseg.
Kev daws teeb meem: Kev tsim cov cuab yeej ua haujlwm raug thiab lub qhov rooj sib npaug muab cov txiaj ntsig zoo tshaj plaws thawj zaug dhau. Ib txoj kev tshawb fawb txog cov txheej txheem molding sib xyaw ua ke tau hais tias cov txheej txheem zoo tshaj plaws tuaj yeem txo cov khoom tsis zoo piv rau cov txheej txheem ib txwm muaj, uas tuaj yeem siab txog 40-50%.
Kev Sib Tw: Lub Sijhawm Ntev = Tus Nqi Siab.
Kev daws teeb meem: Qhov cuam tshuam ua ke ntawm kev txias conformal (txo lub sijhawm txias los ntawm ~ 30%), kev tso tawm zoo tshaj plaws, thiab kev siv neeg hlau tsis siv neeg rau kev tuav cov khoom txiav lub sijhawm voj voog, uas yog sib npaug ncaj qha rau tus nqi ntawm cov khoom.
Qhov kev ua kom zoo tshaj plaws ntawm cov txheej txheem no yog qhov uas Ansix Tech muab txiaj ntsig zoo kawg nkaus. Los ntawm kev txo lub sijhawm voj voog los ntawm, piv txwv li, 52 vib nas this mus rau 36 vib nas this, lub peev xwm tsim khoom txhua hnub tuaj yeem nce ntau dua 28%, txo qis tus nqi ib feem yam tsis muaj kev cuam tshuam rau qhov zoo.
Tus Neeg Saib Xyuas Zaum Kawg: Kev Paub Zoo thiab Kev Xa Khoom Sai
Kev zoo yog tsim los rau txhua kauj ruam, tab sis nws raug kaw raws cai thaum lub sijhawm kawg ntawm kev lees paub. Txhua lub pwm dhau los ntawm Kev Sim Ua Haujlwm (T1) ntawm lub tshuab txhaj tshuaj pwm qib tsim khoom. Cov qauv tsim tawm raug rau:
Kev Tshuaj Xyuas Qhov Loj: Siv CMM (Coordinate Measuring Machine) los xyuas txhua qhov loj tseem ceeb nrog rau CAD qauv.
Kev Tshuaj Xyuas Kom Zoo Nkauj & Kev Ua Haujlwm: Xyuas kom meej tias qhov chaw tiav raws li cov lus qhia thiab txhua qhov chaw txav mus los (qhov cua, xauv) ua haujlwm kom raug.
Kev Ntsuas Khoom Siv: Txheeb xyuas kom meej tias cov polymer xaiv tau ua tiav cov khoom siv kho tshuab xav tau hauv daim ntawv pwm kawg.
Thaum tau txais kev pom zoo, cov pwm yuav npaj rau kev xa khoom sai. Ansix Tech cov txheej txheem sib koom ua ke - txij li kev tsim qauv mus rau cov cuab yeej ua tiav - tau ua kom yooj yim dua los txo lub sijhawm ua khoom, uas yog qhov tseem ceeb hauv kev tau txais cov qauv kaus mom hlau tshiab rau kev lag luam sai. Kev ntim khoom zoo thiab kev xa khoom kom ntseeg tau tias cov cuab yeej raug tuaj txog ntawm tus neeg siv khoom lub chaw tsim khoom npaj rau kev tsim khoom tam sim ntawd, muaj txiaj ntsig zoo.
Xaus Lus: Kev Koom Tes rau Kev Nyab Xeeb thiab Tus Nqi
Ansix Tech txoj kev tsim pwm ua lub kaus mom hlau carbon fiber sawv cev rau kev hloov pauv paradigm. Nws txav mus dhau qhov kev tsim cov cuab yeej yooj yim los ua kev koom tes zoo uas tsom mus rau tag nrho lub neej voj voog. Los ntawm kev nqis peev rau hauv kev tsim qauv ntse, kev siv tshuab txias tshiab, thiab kev paub txog cov txheej txheem, Ansix Tech ua tiav qhov tshwm sim zoo: nws txo qis tus nqi ntawm cov khoom siv kaus mom hlau ua haujlwm siab.
Qhov kev txo nqi no, ua tiav yam tsis muaj kev txo qhov zoo, ua rau cov hom kaus mom hlau muaj peev xwm muab cov khoom siv tiv thaiv zoo dua ntawm cov nqi pheej yig dua. Hauv kev lag luam uas kev nyab xeeb yog qhov tseem ceeb, Ansix Tech txoj kev ntseeg siab, kev txawj ntse, thiab kev cog lus rau tus nqi tsis yog tsuas yog cov ntsiab cai tsim khoom xwb - lawv yog cov txiaj ntsig tseem ceeb rau kev tiv thaiv lub neej, ua pov thawj tias thev naus laus zis siab heev thiab kev ua haujlwm zoo ntawm kev lag luam tuaj yeem, thiab yuav tsum, mus ua ke.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog Carbon fiber helmet pwm, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav hloov koj lub tswv yim mus rau hauv qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com
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