Lub vaj huam sib luag ntawm lub tsheb fais fab
Lub vaj huam sib luag ntawm lub tsheb fais fab
Kev Tsim Kho Lub Rooj Tswjhwm Yav Tom Ntej: Ansix Tech's Precision Blueprint rau EV Instrument Panel Housings
Los ntawm Prototype mus rau Kev Tsim Khoom: Yuav ua li cas ib tug tub rog qub tub rog 28 xyoo tab tom tsav tsheb kom txo cov nqi thiab ua kom lub neej yav tom ntej ntawm hluav taws xob sai dua
Hauv kev sib tw kom siv hluav taws xob thoob ntiaj teb rau kev thauj mus los, kev tsim kho tshiab feem ntau ntsuas los ntawm qhov ceev ntawm lub roj teeb thiab kev ua haujlwm ntawm lub cev muaj zog. Txawm li cas los xij, ib puag ncig txhua tus neeg tsav tsheb yog ib qho tseem ceeb, nyuaj uas ua rau lub tsheb muaj kev txawj ntse thiab kev paub ntawm tus neeg siv: lub vaj huam sib luag ntawm lub cuab yeej. Qhov no tsis yog lub hnab yas yooj yim. Nws yog lub hub ntau yam, tsim los kom muaj cov khoom siv digital, cov khoom siv tswj tau, thiab cov tshuab cua nkag tau zoo, thaum ua raws li cov cai ntawm tsheb. cov qauv rau kev nyab xeeb, kev ruaj khov, thiab kev zoo nkauj. Raws li cov platform tsheb fais fab (EV) xav tau kev txhim kho sai dua thiab kev kho kom zoo dua qub, qhov kev nyuaj siab rau cov chaw tsim khoom tsis tau muaj dua li no.
Teb qhov kev hu no yog Ansix Tech, ib lub chaw tsim khoom siv ze li peb xyoo caum ntawm Mould meejkev txawj ntse los txhais dua tus nqi hauv EV sab hauv. Los ntawm kev siv kev tsim kho tsheb-qib engineering rigor—honed los ntawm cov haujlwm rau cov hom lag luam zoo li Volvo—rau cov teeb meem tshwj xeeb ntawm kev txav mus los hluav taws xob, Ansix Tech muab OEMs nrog qhov txiav txim siab zoo. Lawv txoj hauv kev sib koom ua ke, los ntawm kev tsim qauv sib koom tes mus rau kev tsim khoom loj tau ntawv pov thawj, daws cov teeb meem tseem ceeb ntawm tus nqi, zoo, thiab ceev, ua pov thawj tias txoj hauv kev mus rau EVs pheej yig yog forged nyob rau hauv cov ntsiab lus ntawm kev tsim khoom siab heev.
- Kev Tshawb Fawb Txog Lub Dashboard ntawm EV: Kev Tshawb Fawb Txog Khoom Siv Ua Lub Hauv Paus
Kev xaiv cov yas rau lub vaj huam sib luag ntsuas yog qhov kev txiav txim siab tseem ceeb, sib npaug ntawm kev ua tau zoo, kev zoo nkauj, kev xav, thiab tus nqi. Ansix Tech cov kws ua haujlwm khoom siv ua haujlwm ua cov neeg koom tes zoo, nrhiav kev lag luam loj ntawm cov polymers kom nrhiav tau qhov kev daws teeb meem zoo tshaj plaws rau txhua daim ntawv thov.
Kev Ruaj Khoov ntawm Cov Qauv thiab Kev Siv Nyiaj Txiag: Rau cov qauv tsev tseem ceeb, uas xav tau kev ruaj khov siab, kev ruaj khov ntawm qhov ntev, thiab kev tiv taus kev cuam tshuam, cov iav-fiber-reinforced polypropylene (PP-GF30) feem ntau yog tus yeej. Cov ntaub ntawv zoo li Talron® PP-GF30 muab qhov sib piv ntawm kev ruaj khov rau qhov hnyav thiab kev tiv taus tshuaj lom neeg ntawm tus nqi qis, ua rau lawv zoo tagnrho rau cov khoom loj, cov qauv.
Kev Zoo Nkauj & Kev Paub Txog Tus Neeg Siv: Cov nplaim pom thiab thaj chaw nyob ib puag ncig cov ntxaij vab tshaus xav tau qhov tiav zoo dua. Ntawm no, cov khoom sib xyaw PPE/PS uas tau hloov kho (xws li Noryl®) lossis cov khoom siv tiv thaiv UV (xws li Terluran®) feem ntau raug teev tseg. Cov ntaub ntawv no muab qhov zoo ntawm qhov chaw uas tsim nyog rau kev pleev xim, kev ua kom zoo nkauj, lossis kev tswj kom muaj qhov zoo nkauj ci ntsa iab, nrog rau kev ruaj khov zoo rau kev sib dhos nruj.
Cov Kev Xav Tau Kev Ua Haujlwm Siab Tshaj Plaws: Rau cov cheeb tsam uas raug cua sov ntau los ntawm cov khoom siv hluav taws xob lossis xav tau cov khoom tiv taus hluav taws tshwj xeeb, Ansix Tech tuaj yeem teev cov yas engineering siab heev. Lawv qhov kev txawj ntse nthuav dav mus rau cov thermoplastics kub siab xws li Polyetherimide (PEI / Ultem®) thiab Polyphenylene Sulfide (PPS), uas tuaj yeem tiv taus qhov kub thiab txias tas mus li ntawm 180 ° C mus rau ntau dua 250 ° C.
Lub hauv paus ntsiab lus yog "haum rau lub hom phiaj". Ansix Tech zam kev ua kom pom tseeb dhau, sib phim cov khoom siv kom haum rau qhov xav tau tiag tiag ntawm txhua thaj chaw ntawm lub tsev. Kev xaiv los ntawm kev tshawb fawb no tiv thaiv kev nce nqi tsis tsim nyog thaum ua kom ntseeg tau tias txhua lub hom phiaj kev ua tau zoo tau ua tiav lossis dhau qhov ntawd.
- Lub Tshuab Dag Digital: Kev Tshawb Fawb Txog Kev Ua Pwm & DFM Txog Kev Npaj Tswv Yim
Ua ntej ib gram ntawm cov hlau raug txiav, cov khoom siv yuav raug ua kom zoo tshaj plaws hauv lub ntiaj teb digital. Cov txheej txheem ntawm Ansix Tech pib nrog kev tshuaj xyuas Kev Tsim Khoom Siv (DFM) thiab Kev Tshuaj Xyuas Mold Flow (MFA) siab heev, siv software xws li Autodesk Moldflow lossis Moldex3D.
Qhov kev lees paub virtual no yog lub hauv paus tseem ceeb ntawm kev txo tus nqi thiab kev pheej hmoo. Cov kws ua vaj tse tsim cov ntxaib digital ntawm cov pwm los ua qauv txheej txheem txhaj tshuaj, kwv yees thiab daws cov teeb meem ua ntej lawv dhau los ua teeb meem kim heev.
Kev Kwv Yees thiab Tiv Thaiv Qhov Tsis Zoo: Qhov kev tshuaj xyuas txheeb xyuas cov teeb meem uas yuav tshwm sim xws li cov kab vuam (qhov twg cov yas yaj sib ntsib, tsim kom muaj qhov tsis muaj zog), cov qhov cua (uas tuaj yeem ua rau kub hnyiab lossis khoob), thiab thaj chaw uas muaj kev ntxhov siab ntau dhau.
Kev Txhim Kho Kom Zoo Dua Rau Kev Ua Haujlwm Zoo Thiab Zoo: Los ntawm kev ua piv txwv txog cov qauv sau, qhov yuav tsum tau ua kom siab, thiab lub sijhawm txias, cov engineers tuaj yeem txhim kho qhov chaw ntawm lub rooj vag, cov kab ke khiav, thiab cov qauv channel txias. Lub hom phiaj tseem ceeb yog kom ntseeg tau tias muaj kev sau sib npaug - qhov twg cov yas ncav cuag txhua qhov kawg ntawm lub pwm qhov tib lub sijhawm - kom txo qis kev ntxhov siab sab hauv thiab kev sib txhuam.
Kev Kho Kom Tsim Tau Zoo: Daim ntawv qhia DFM muab cov lus taw qhia uas siv tau rau pab neeg tsim qauv ntawm tus neeg siv khoom, qhia txog kev kho kom haum rau qhov tuab ntawm phab ntsa, lub kaum sab xis ntawm lub qhov, thiab kev tsim qauv tav kom txhim kho kev tsim khoom. Qhov kev sib koom tes ua haujlwm no, kev siv zog ua ntej ntawm kev tsim kho yuav luag tshem tawm cov pwm rov ua haujlwm kim heev, ua kom ntseeg tau tias ua tiav thawj zaug thiab ua kom lub sijhawm tsim kho luv dua.
- Lub Plawv ntawm Kev Ua Kom Tseeb: Cov Ntsiab Cai Tseem Ceeb ntawm Kev Tsim Pwm & Kev Tsim Khoom
Cov pwm tsim khoom yog ib qho txuj ci tseem ceeb ntawm kev tsim khoom uas tsim los rau kaum xyoo. Rau lub vaj huam sib luag ntawm lub tsheb EV, uas muaj cov qauv loj, nyuaj nrog cov duab kos tob thiab cov chaw zoo nkauj, txhua lub kaw lus hauv pwm yuav tsum tau ua kom zoo.
Kev Xaiv Hlau Zoo: Kev xaiv cov hlau pwm yog nyob ntawm qhov xav tau ntawm qhov khoom. Rau cov nplaim ci ntsa iab, cov qauv zoo nkauj, cov hlau tsis xeb uas tiv taus xeb xws li S136H lossis Stavax ESR yog siv rau lawv lub peev xwm los txhuam kom zoo meej. Rau cov pwm loj, cov qauv uas raug kev puas tsuaj los ntawm cov khoom siv iav, cov hlau tawv xws li H13 lossis 1.2738 yog xaiv thiab feem ntau txhim kho nrog cov txheej nitride tshwj xeeb kom ntev lub neej tshaj ib lab lub voj voog.
Cov Txheej Txheem Txias Tshiab: Kev txias feem ntau siv txog li 70-80% ntawm lub voj voog txhaj tshuaj. Ansix Tech txoj kev siv cov kav dej txias 3D-luam tawm sawv cev rau kev hloov pauv paradigm hauv kev ua haujlwm zoo. Tsis zoo li cov kav dej ncaj nraim ib txwm muaj, cov no ua raws li qhov nkhaus ntawm qhov, ua rau muaj kev rho tawm cua sov sai thiab sib xws. Qhov kev tsim kho tshiab no tuaj yeem txo lub sijhawm voj voog los ntawm 25-30%, uas yog tus tsav tsheb ncaj qha ntawm cov nqi qis dua ib feem thiab nce peev xwm tsim khoom.
Kev Tsim Kho Qhov Rooj thiab Kev Tawm: Kev tsim qauv ntawm lub kaw lus khiav kub (uas ua rau cov yas yaj hauv cov channel) thiab qhov chaw rooj vag yog qhov tseem ceeb rau kev ua haujlwm zoo ntawm cov khoom siv thiab qhov chaw tiav. Lub kaw lus tawm muaj zog, siv ntau lub tes tsho tawm, cov neeg nqa, lossis txawm tias cov phaj puv ntoob, tau tsim los tso tawm qhov loj, nyuaj yam tsis muaj kev cuam tshuam lossis cov cim ntawm qhov chaw.
Rooj: Ansix Tech's Mold Design Optimization rau EV Housings
- Kev Tswj Xyuas Cov Txheej Txheem: Kev Txhim Kho Kev Txhaj Tshuaj Molding & Kev Pov Hwm Zoo
Thaum lub pwm raug teeb tsa rau hauv lub tshuab txhaj tshuaj uas muaj zog heev, qhov kev tsom mus rau kev ua haujlwm kom zoo. Cov teeb meem tseem ceeb yog: xyuas kom meej tias muaj cov kab ntws ntev txaus, tiv thaiv cov cim dej ntws hla cov tav, thiab tswj kom muaj kev ruaj khov ntawm qhov ntev.
Ansix Tech txoj kev ua yog los ntawm kev tshawb fawb txog kev tsim pwm. Cov kws ua haujlwm tsim kom muaj lub qhov rais txheej txheem ruaj khov, txhais cov ntaub ntawv rau cov yam ntxwv tseem ceeb:
Cov Qauv Txhaj Tshuaj Ntau Qib: Kev tswj hwm qhov ceev thiab siab ntawm ntau theem ntawm kev sau kom sib npaug ntawm cov dej ntws yam tsis ua rau cov khoom puas tsuaj.
Kev Txhim Kho Lub Siab Rau Ntim Khoom: Siv thiab tuav lub siab kom zoo tshaj plaws tom qab sau thawj zaug kom them rau qhov ntsws ntawm cov khoom, tshem tawm cov qhov dej thiab cov qhov khoob.
Kev Tswj Kub: Kev tswj hwm qhov kub ntawm cov pwm thiab yaj, siv lub kaw lus txias conformal, kom ntseeg tau tias muaj kev sib xws crystallization thiab shrinkage.
Qhov zoo tsis raug tshuaj xyuas hauv; nws yog tsim rau hauv cov txheej txheem. Ansix Tech siv Statistical Process Control (SPC), nrog rau cov sensors hauv pwm saib xyuas qhov siab thiab qhov kub ntawm qhov pwm hauv lub sijhawm tiag tiag, tsim cov ntiv tes digital rau txhua qhov txhaj tshuaj. Qhov no tau txhawb nqa los ntawm cov txheej txheem kev lees paub zoo:
Kev Tshuaj Xyuas Khoom Thawj Zaug (FAI): Kev lees paub tag nrho cov qhov ntev siv cov Tshuab Ntsuas Sib Koom Tes (CMM) lossis 3D scanners.
Cov Txheej Txheem Pom Zoo Rau Qhov Chaw Tsim Khoom (PPAP): Cov ntaub ntawv qhia txog kev tsim khoom, cov duab qhia txog kev ua haujlwm, thiab cov ntawv pov thawj khoom siv ua ntej tsim khoom ntau.
Kev Tshawb Fawb Txog Kev Muaj Peev Xwm Txheej Txheem (Cp/Cpk): Cov pov thawj suav tias cov txheej txheem tsim khoom tuaj yeem tsim cov khoom hauv cov kev txwv tshwj xeeb.
- Cov Kav Dej Xa Khoom Sai: Los Ntawm Lub Tswv Yim Mus Rau Kev Tsim Khoom Muaj Ntawv Pov Thawj
Kev ua lag luam sai yog qhov zoo dua rau kev sib tw. Ansix Tech's "Kev Xa Khoom Sai" txo cov sijhawm ib txwm los ntawm kev tsim kho sib luag thiab kev koom ua ke ntsug.
Cov Haujlwm Ua Ke: Cov haujlwm xws li tsim pwm, yuav hlau, thiab CNC programming sib tshooj es tsis ua raws li qhov sib law liag.
Kev Tsim Qauv Qib Siab: Kev siv cov cuab yeej sai thiab kev luam ntawv 3D ua rau cov qauv tsim ua haujlwm tau zoo rau kev sim ua haujlwm thaum ntxov, txo qhov kev pheej hmoo ntawm kev tsim ua ntej kev cog lus siv cov cuab yeej nyuaj.
Kev Sib Koom Tes Ua Ke: Kev tswj hwm tag nrho cov saw hlau tsim khoom hauv ib qho chaw tiv thaiv kev ncua sij hawm sab nraud thiab ua kom muaj kev sib koom tes zoo txij li kev nrhiav khoom mus rau kev ntim khoom kawg.
Cov txheej txheem ua haujlwm uas tswj hwm no tuaj yeem txo lub sijhawm ua haujlwm ib txwm muaj txog li 40%, uas ua rau cov tuam txhab tsim khoom EV ua kom lawv cov voj voog tsim kho sai dua thiab teb sai rau qhov xav tau ntawm kev ua lag luam.
- Qhov Zoo ntawm Ansix: Xa Cov Nqi Zoo Tshaj Plaws Los Ntawm Kev Txhim Kho Tus Nqi Tag Nrho
Ansix Tech lub hom phiaj tseem ceeb tshaj plaws yog txo cov nqi tag nrho rau lawv cov neeg siv khoom. Qhov no tsis yog ua tiav los ntawm kev txiav cov ces kaum, tab sis los ntawm kev tsim kho ntse thiab holistic.
Rooj: Cov Kev Mus Rau Kev Txo Tus Nqi Tag Nrho nrog Ansix Tech
Lub tuam txhab txoj kev txawj ntse tau raug qhia los ntawm nws txoj kev paub dhau los hauv kev lag luam. Cov haujlwm xws li kev tsim cov pwm fender rau Volvo's XC90, nrog nws qhov chaw Class-A thiab qhov yuav tsum tau ua kom ruaj khov ib puag ncig, qhia ncaj qha rau lawv txoj hauv kev rau EV cov vaj huam sib luag. Ib yam li ntawd, lawv txoj haujlwm ntawm cov chaw sensor tsheb precision - qhov twg kev kam rau siab yog qis dua 0.1 hli thiab cov ntaub ntawv yuav tsum tsis txhob cuam tshuam nrog LiDAR lossis radar teeb liab - qhia txog qhov zoo ntawm kev raug thiab cov ntaub ntawv science uas lawv coj los rau sab hauv EV.
Xaus Lus: Tsim Kev Paub Sab Hauv ntawm Lub Caij Nyoog Hluav Taws Xob
Thaum lub khw muag tsheb fais fab loj hlob tuaj, kev sib tw yuav nce ntxiv rau qhov zoo, tus nqi, thiab kev tsim kho tshiab sai. Lub vaj huam sib luag ntawm lub cuab yeej, ua lub hauv paus tseem ceeb ntawm tus tsav tsheb thiab lub tshuab, yog qhov tseem ceeb ntawm kev sib ntaus sib tua no. Ansix Tech, nrog nws 28 xyoo ntawm kev tsim khoom tob, sawv cev rau tus khub tseem ceeb rau OEMs uas taug kev qhov kev hloov pauv no.
Los ntawm kev koom ua ke ntawm kev tsim kho tsheb nrog kev tsom mus rau kev ua kom zoo tshaj plaws ntawm tus nqi, lawv muab ntau dua li tsuas yog cov khoom siv xwb - lawv xa lub hauv paus ntawm kev ntseeg siab thiab tus nqi. Los ntawm kev tshawb fawb txog kev xaiv cov khoom siv mus rau qhov ua tau zoo ntawm kev txias txias thiab qhov tseeb ntawm cov kav dej tsim khoom sai, tau ntawv pov thawj, Ansix Tech tsis yog tsuas yog kev tsim cov tsev yas xwb, tab sis kev ntseeg siab uas tiam tom ntej ntawm cov tsheb fais fab yuav raug tsim.
Yog xav paub ntxiv txog Ansix Tech lub peev xwm hauv kev tsim khoom siv EV, mus saib lawv lub vev xaib lossis tiv tauj lawv pab neeg engineering ntawm info@ansixtech.com.
Ansix Tech Co Ltd
Yog tias koj muaj tej yam kev npaj txog lub tsev vaj huam sib luag rau lub tsheb fais fab, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb tus CTO, xa ntawv mus rau: stephen@ansixtech.com
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