Cov laug cam uas tiv taus kub heev

Cov laug cam uas tiv taus kub heev

 

Forging Cov Khoom Uas Tsis Yaj: Yuav Ua Li Cas Ansix Kev Siv Tshuab Hloov Pauv Tshiab Rau Kev Tsim Khoom Siv Bead Board Kub Siab

 

Hauv lub ntiaj teb kev txhaj tshuaj molding uas muaj kev pheej hmoo siab, qhov twg cov npoo ntsuas hauv microns thiab lub voj voog hauv vib nas this, kev hloov pauv ntsiag to tab tom pib. Nws tshwm sim hauv thaj chaw ntawm cov khoom uas yuav tsum tiv taus qhov hluav taws kub - tshwj xeeb, cov laug cam bead boards uas tiv taus kub siab. Cov no tsis yog cov vaj huam sib luag yas xwb; lawv yog cov phab ej tseem ceeb, feem ntau tsis tau hnov ​​​​​​dua hauv cov ntawv thov xws li kev rwb thaiv tsev aerospace thiab cov modules hauv qab lub tsheb mus rau cov khoom siv hluav taws xob ua tau zoo thiab cov khoom siv ua haujlwm hauv kev lag luam. Nyob rau pem hauv ntej ntawm kev tsim kho cov khoom siv no yog Ansix Tech, tus kws tshaj lij tsim khoom hloov cov teeb meem kub heev mus rau hauv cov cib fim rau kev ntseeg siab thiab kev siv nyiaj tsis tau muaj dua.

Lub Crucible ntawm Kev Xav Tau: Vim li cas High-Kub Bead Boards?

Kev xav tau ntawm kev ua lag luam rau cov laug cam uas tiv taus kub siab yog los ntawm kev lag luam thawb cov ciam teb kev ua tau zoo. Raws li cov tsheb fais fab xav tau lub zog ntau dua, aerospace nrhiav cov teeb meem thermal sib dua tab sis muaj zog dua, thiab kev lag luam automation ua haujlwm hauv qhov chaw nyuaj dua, qhov xav tau cov khoom yas uas tuaj yeem tiv taus qhov kub thiab txias ntawm 150 ° C txog ntau dua 220 ° C (302 ° F txog 428 ° F +) yam tsis muaj kev sib txhuam, kev puas tsuaj, lossis kev poob qis ntawm cov qauv tau nce siab heev.

 

Cov laug cam no muaj tus cwj pwm zoo li daim phiaj lossis cov qauv sib dhos - ib qho qauv ntawm cov hlaws dai lossis cov ncej uas tsa siab uas tsim cov qhov cua rau kev rwb thaiv tsev, kev txhawb nqa cov qauv, lossis cov ntsiab lus teeb tsa. Tus qauv tsim tsim cov qauv geometries nyuaj, nyias-phab ntsa nrog cov duab kos tob thiab cov piv ntawm cov ces kaum siab, ua rau lawv yog qhov phem rau kev pwm ib txwm muaj. Cov khoom cov qauv yog qhov phem heev: kev ruaj khov ntawm qhov ntev hauv qab kev hloov pauv thermal, kev ntsuas kev kub hnyiab nruj (piv txwv li, UL94 V-0), CTI siab (Comparative Tracking Index) rau kev siv hluav taws xob, thiab feem ntau, kev tiv thaiv kev laus thermal mus sij hawm ntev.

 

Daim Ntawv Qhia Txog Ansix Tech: Los Ntawm Lub Tswv Yim Mus Rau Qhov Chaw Tau Ntawv Pov Thawj

Theem 1: Tsim Qauv Qauv & Kev Pom Zoo Digital

Cov txheej txheem ntawm Ansix Tech tsis pib hauv lub chaw ua haujlwm, tab sis hauv lub ntiaj teb digital. Thaum tau txais lub tswv yim ntawm tus neeg siv khoom, lawv pab neeg engineering pib ua qhov kev tshuaj xyuas Tsim Qauv rau Kev Tsim Khoom (DFM). Rau lub rooj tsavxwm bead kub siab, qhov no yog qhov tseem ceeb. Siv cov software simulation siab heev, lawv ua Mold Flow Analysis (DFM). Qhov no simulates li cas cov khoom siv kub siab xaiv yuav puv lub pwm qhov sib txawv, kwv yees cov kab weld (cov ntsiab lus tsis muaj zog uas cov dej yas molten ntsib), cov ntxiab cua, kev hloov pauv shrinkage, thiab, qhov tseem ceeb tshaj plaws, warpage vim tsis sib xws txias. Los ntawm kev txheeb xyuas cov teeb meem no digitally, Ansix tuaj yeem pom zoo cov kev hloov kho tsim - kho cov kev hloov pauv tuab ntawm phab ntsa, ntxiv radii rau cov ces kaum ntse, lossis hloov kho qhov sib nrug ntawm bead - kom ntseeg tau tias qhov khoom yug los ua khoom.

 

Theem 2: Lub Plawv ntawm Cov Khoom - Kev Tshawb Fawb Txog Khoom Siv

Kev xaiv cov khoom siv yas yog qhov kev txiav txim siab tseem ceeb tshaj plaws. Ansix Tech txoj kev txawj ntse ci ntsa iab ntawm no, tsis yog tsuas yog xaiv cov polymer zoo xwb, tab sis kuj tseem ua kom zoo dua rau kev ua tau zoo thiab tus nqi.

 

Cov Khoom Siv: Cov kev xaiv feem ntau suav nrog:

 

Cov Nylons Kub Siab (PPA, PA6T, PA9T): piv txwv li, Solvay's Amodel® PPA lossis EMS Grivory's HT series. Cov no muab kev sib npaug zoo heev ntawm kev siv kub tas mus li (~ 180-220 ° C), lub zog kho tshuab, thiab kev tiv taus tshuaj lom neeg.

 

Polyphenylene Sulfide (PPS): piv txwv li, Celanese's Fortron® PPS. Ib qho superstar rau qhov kub heev (txog li 240 ° C) thiab kev tiv thaiv tshuaj lom neeg / kev kub hnyiab zoo kawg nkaus, txawm hais tias brittle dua.

 

Cov Khoom Siv Ua Kua Crystal Polymers (LCP): piv txwv li, Celanese's Vectra® LCP. Kev ntws zoo heev rau cov phab ntsa nyias heev thiab qhov kub thiab txias heev.

 

Polyetheretherketone (PEEK): Qhov kev xaiv zoo tshaj plaws rau cov xwm txheej hnyav tshaj plaws, tab sis ntawm tus nqi khoom siv tseem ceeb.

 

Ansix Tech txoj kev tsim txiaj ntsig yog los ntawm kev ua kom cov khoom siv zoo dua qub. Lawv ua haujlwm nrog cov neeg siv khoom thiab cov neeg muab khoom siv los tshawb nrhiav cov iav uas muaj cov khoom siv los yog cov khoom siv uas muaj cov zaub mov uas ua rau muaj kev ruaj khov thiab tiv taus cua sov thaum tswj tus nqi. Lawv yuav pom zoo kom siv PPA uas pheej yig dua li PEEK qhov twg cov lus qhia tso cai, lossis qhia txog qib tshwj xeeb uas ntws zoo dua, txo qis Txhaj Tshuaj Xovxwmlub sijhawm thiab lub voj voog - kev txuag nqi ncaj qha.

 

Theem 3: Tsim Cov Cuab Yeej - Kev Ua Zoo Tshaj Plaws ntawm Kev Tsim Kho Pwm

Lub pwm yog qhov chaw uas yeej lossis poob qhov kev sib ntaus sib tua. Ansix Tech kho qhov kev tsim pwm ua ib qho kev qhuab qhia zoo.

 

Kev Xaiv Hlau Pwm: Rau cov resins kub siab, cov hlau txheem yuav tsis txaus. Ansix qhia txog cov hlau zoo tshaj plaws, tawv xws li H-13 (hlau ua haujlwm kub) lossis cov hlau tiv taus xeb xws li Stavax (420 stainless). Rau cov ntaub ntawv iav uas muaj kev sib txhuam ntau, lawv yuav suav nrog cov ntxig tawv lossis siv cov hlau zoo li Vanadis 4 Extra SuperClean, muab kev tiv thaiv kev hnav zoo heev kom ntseeg tau tias pwm kav ntev dua ntau pua txhiab lub voj voog.

 

Kev Tsim Cov Txheej Txheem Tseem Ceeb:

 

Lub Tshuab Txias/Cov Dej Channels: Qhov no yog qhov tseem ceeb rau kev tswj kev warpage. Ansix tsim cov channel txias uas nyuaj, conformal uas ua raws li cov duab ntawm lub bead board qhov geometry nyuaj. Qhov no ua kom muaj kev sib npaug, sai cua sov rho tawm, txo qis kev ntxhov siab sab hauv uas ua rau deformation.

 

Cov Txheej Txheem Khiav & Rooj Vag: Cov txheej txheem khiav kub feem ntau siv los tshem tawm cov khoom pov tseg hauv cov sprues thiab cov neeg khiav. Qhov chaw ntawm lub rooj vag raug xaiv ua tib zoo - feem ntau yog lub rooj vag hauv qab dej lossis ntau lub rooj vag me me - kom ntseeg tau tias muaj kev sib npaug thiab txo cov cim rooj vag pom ntawm qhov chaw ua haujlwm.

 

Lub Tshuab Tshem Tawm: Kev tshem tawm lub rooj tsavxwm uas muaj phab ntsa nyias nyias thiab tob tob yam tsis muaj kev cuam tshuam lossis kev puas tsuaj yuav tsum muaj lub tswv yim tshem tawm zoo heev. Ansix siv kev sib xyaw ua ke ntawm cov koob ejector, cov tes tsho, thiab feem ntau, cov phaj stripper puv nkaus uas siv lub zog sib npaug thoob plaws tag nrho qhov chaw kom huv si, tsis muaj kev ntxhov siab.

 

Theem 4: Kov Yeej Qhov Kev Sib Tw Moulding - Kev Paub Txog Cov Txheej Txheem

Kev txhaj tshuaj molding cov laug cam kub siab muaj cov teeb meem tshwj xeeb. Cov ntaub ntawv muaj cov ntsiab lus yaj siab (300-400 ° C), xav tau kev tswj hwm thermal kom meej. Lawv qhov xwm txheej viscous xav tau kev txhaj tshuaj siab, uas muaj kev pheej hmoo ntawm flash hauv cov pwm nyuaj. Shrinkage yog anisotropic (txawv hauv cov lus qhia sib txawv), tshwj xeeb tshaj yog nrog cov qib fiber puv, ua rau qhov kev kwv yees qhov ntev yog qhov nyuaj.

 

Ansix Tech txoj kev ua kom zoo dua qub daws cov teeb meem no:

 

Kev Txhim Kho Kev Ua Haujlwm Zoo & Kev Tswj Tus Nqi: Lawv kho kom zoo dua cov kev teeb tsa sib xyaw ua ke: qhov kub yaj, qhov ceev ntawm kev txhaj tshuaj thiab qhov siab, qhov siab ntawm kev ntim khoom, thiab qhov tseem ceeb tshaj plaws, lub sijhawm txias. Los ntawm kev ua kom zoo dua qhov kev tsim qauv txias, lawv feem ntau tuaj yeem txo lub sijhawm txias - qhov ntev tshaj plaws ntawm lub voj voog - los ntawm 15-25%, ncaj qha txhawb cov zis thiab txo tus nqi ib feem.

 

Kev Tsim Kho Kom Zoo: Lawv siv cov txheej txheem tsim kho kom zoo uas tsis sib txuas lossis tsim kho kom zoo, cais cov theem sau, ntim khoom, thiab txias. Qhov no ua kom muaj kev rov ua dua thiab sib xws, ib feem tom qab ib feem, txo cov nqi pov tseg.

 

Theem 5: Kev Txheeb Xyuas, Daim Ntawv Pov Thawj, thiab Kev Xa Khoom

Ua ntej yuav tsim ntau yam khoom, yuav muaj kev tshuaj xyuas khoom thawj zaug (FAI), thiab yuav xyuas kom meej txhua qhov ntev raws li tus qauv CAD siv CMM (Coordinate Measuring Machine) thiab lwm yam cuab yeej ntsuas. Kev sim thermal cycling thiab kev ua haujlwm raws li qhov hnyav tau ua. Thaum twg tau txheeb xyuas lawm, cov txheej txheem yuav raug kaw, thiab cov khoom tsim tau txais daim ntawv pov thawj tag nrho.

 

Kev Zoo, Kev Ntim Khoom, thiab Kev Xa Khoom Sai: Ansix siv Kev Tswj Xyuas Txheej Txheem Txheeb Cais (SPC) ntawm pem teb tsim khoom, saib xyuas cov yam ntxwv tseem ceeb hauv lub sijhawm tiag tiag. Cov laug cam tiav lawm tau ntim rau hauv cov thawv tiv thaiv hluav taws xob, sib cais kom tiv thaiv kev khawb lossis kev hloov pauv thaum thauj mus los. Lawv cov txheej txheem ua haujlwm tag nrho - los ntawm DFM digital mus rau kev tsim khoom tau ntawv pov thawj - tau ua kom yooj yim rau kev xa khoom sai. Los ntawm kev nqis peev rau kev tsim kho ua ntej thiab kev tsim pwm zoo, lawv zam kev kho qhov nruab nrab kim, txiav ntau lub lis piam tawm ntawm lub sijhawm ib txwm muaj.

 

Qhov Zoo ntawm Ansix: Kev Ntseeg Tau Los Ntawm Kev Paub Dhau Los, Tus Nqi Uas Tau Los Ntawm Kev Txhim Kho

Ansix Tech txoj kev paub txog kev lag luam yog nws lub hauv paus tseem ceeb. Lawv tau dhau los ntawm qhov tsis zoo ntawm kev txhaj tshuaj kub siab rau ntau tshaj kaum xyoo, tsim kom muaj lub hauv paus kev paub uas qhia txhua qhov kev txiav txim siab. Lawv txoj kev cog lus rau kev ntseeg tau tsis hloov pauv - lawv tsim cov pwm thiab cov txheej txheem rau kev ua siab ntev, tsis yog rau thawj 10,000 txhaj tshuaj xwb, tab sis rau lub neej ntawm qhov kev pab cuam.

 

Txawm li cas los xij, lawv cov lus cog tseg zoo tshaj plaws rau cov neeg siv khoom yog kev txo nqi ntau heev. Qhov no ua tiav los ntawm kev siv peb txoj kev npaj:

 

Kev Txhim Kho Cov Khoom Siv: Vim tias cov khoom siv tuaj yeem yog 50-70% ntawm tus nqi ib feem, Ansix qhov kev txawj ntse hauv kev xaiv qib ua tau zoo, tsim nyog tus nqi, thiab ua haujlwm nrog cov neeg muag khoom ntawm cov khoom sib xyaw ua ke, tsav tsheb txo qhov feem ntau ntawm tus nqi.

 

Kev Txhim Kho Cov Txheej Txheem: Los ntawm kev ua kom lub sijhawm luv dua los ntawm kev txias pwm zoo dua thiab kev tswj hwm cov txheej txheem kev tshawb fawb, lawv ua rau cov khoom siv tshuab ntau dua, txo cov neeg ua haujlwm thiab kev faib nyiaj siv rau ib feem.

 

Kev Txhim Kho Kev Ua Haujlwm Zoo: Lawv cov DFM thiab cov pwm tsim khoom ruaj khov tiv thaiv lub sijhawm tsis ua haujlwm, txo cov khoom pov tseg, thiab ua kom lub cuab yeej siv tau ntev dua. Ib lub pwm uas khiav tsis muaj kev cuam tshuam thiab tsim cov khoom zoo tas mus li, ntev dua yog lub cuab yeej txuag nqi zoo tshaj plaws.

 

Xaus lus, nyob rau hauv qhov chaw ua haujlwm ntawm kev tsim cov khoom siv bead board uas tiv taus kub siab, Ansix Tech tsis yog tsuas yog tus neeg muab khoom xwb, tab sis kuj yog tus kws tsim cov kev daws teeb meem. Lawv nkag siab tias nyob rau hauv kev sib tw niaj hnub no, kev muab cov khoom uas tsis yaj hauv qab cua sov tsuas yog qhov pib xwb. Qhov txiaj ntsig tiag tiag yog kev muab cov khoom ntawd nrog kev ntseeg siab tsis tshee hnyo, xa khoom sai dua, thiab tus nqi uas tiv taus qhov nyuaj ntawm qhov kev sib tw. Lawv ua pov thawj tias cov kev daws teeb meem uas tiv taus kub tshaj plaws kuj tuaj yeem ua lag luam tau zoo tshaj plaws, tsim tus qauv tshiab hauv kev txhaj tshuaj molding siab heev.

 

 

Ansix Tech Co Ltd

Yog tias koj muaj tej yam kev npaj txog High-temperature resistant bead board, koj tuaj yeem tiv tauj peb txhua lub sijhawm. Peb yuav ua rau koj lub tswv yim ua qhov tseeb, cia koj ua tiav koj txoj kev npau suav, thiab tau txais cov xaj loj los ntawm kev ua lag luam. Peb cov ntaub ntawv tiv tauj yog info@ansixtech.com. Los yog tiv tauj peb CTO, xa ntawv mus rau: stephen@ansixtech.com

 

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